Installation Instructions; Troubleshooting Guide - Progressive Dynamics PD9200 SERIES Owner's Manual

If a REMOTE PENDANT was not provided with you INTELI-POWER 9200 Series Converter/Charger, you can
purchase one from your Local RV Dealer or on-line at www.Progressivedyn.com.
Horizontal mounting of the INTELI-POWER 9200, is recommended although it can be mounted in any position that
provides unobstructed ventilation to the fan and vent holes. Secure the converter firmly to the mounting surface
using standard fasteners.
The OEM should test the INTELI-POWER 9200 under full load conditions in its intended mounting location. This
will insure that there is sufficient unobstructed ventilation to the converter allowing it to operate at its maximum
rated load. Failure to provide adequate ventilation to the converter will cause the converter to cycle on and off as it
responds to ambient conditions.
THE INTELI-POWER 9200 CONVERTERS ARE NOT DESIGNED FOR ZERO CLEARANCE
COMPARTMENTS.
DO NOT EXCEED 50 IN-LB TORQUE ON THE OUTPUT TERMINALS.
THE OUTPUT TERMINALS ARE RATED FOR 2 TO 14 GA. COPPER WIRE.
THE INTELI-POWER 9200 CONVERTERS ARE NOT WEATHER TIGHT OR DESIGNED FOR WET
LOCATION MOUNTING. THEY MUST BE PROTECTED FROM DIRECT CONTACT WITH WATER.
DURING THE MANUFACTURING PROCESS AVOID THE INTRODUCTION OF FOREIGN
MATERIALS INTO THE CASE AS THIS COULD CAUSE A MALFUNCTION OF THE CONVERTER.
PROBLEM
1. No Output
2. External Fuses Blown
3. Converter cycles on & off
4. Low Output
5. Intermittent or no Output on
Generator, works on Shore
Power
Do not replace the converter unless the following checks have been performed:
1. Loosen the screw on the positive terminal and disconnect the positive wire. Read the converter output voltage using a
DC voltmeter. If the voltage is above 13 volts, the converter is working properly.
2. If the converter output is zero volts, use an AC voltmeter to check for proper voltage at the 120 VAC outlet that the
converter is plugged into. This voltage should be between 105 and 130 volts.
3. Check the fuses located at the front of the converter. These fuses will only blow if the battery or DC output leads were
connected in reverse, even for a moment. Replace the fuses and repeat step 1.

INSTALLATION INSTRUCTIONS

! ATTENTION !
TROUBLE SHOOTING GUIDE
POSSIBLE CAUSES
120 VAC supply not connected
External Fuses Blown
Short Circuit
Unit has shutdown due to overheating
Unit has shutdown due to over voltage
(Also see Item 5 below)
Reverse Battery Hook Up
Compartment gets too hot
Excessive Load for Converter
Input Voltage not between 105-130 VAC
Bad Battery Cell(s)
Unit has shutdown due to over voltage.
Some generators exhibit excessive voltage
spikes on the AC power output, this may cause
the over voltage protection to shut the unit
down
ACTION
Connect power supply
Check AC distribution panel for proper operation
Check for Reverse Polarity
Replace Fuses with same type and rating
Trace RV Circuits for possible fault
Check air flow
Allow unit to cool
Check input voltage
Converter will shut down if the input voltage exceeds 132 Volts
Correct Input Voltage
Correct Hook up and replace Fuses with same type and rating
Check air flow to the converter
Improve Ventilation to the compartment
Reduce load requirements or Install Larger Converter
Correct input supply voltage
Replace Battery
Add another load to the generator, this may reduce the "spikes"
to an acceptable level
Contact generator manufacturer for possible defect in the
generator