Contents Foreword ............................3 Availability ............................. 3 Applicable documents ..........................3 Formatting features in the document ...................... 3 Safety ..............................4 Use for the intended purpose ......................... 4 Basic safety notes ..........................4 Information on property damage or malfunctions ..................5 Qualification of personnel ........................
These documents are to be regarded as QuickEM part of this installation & operating manual and QuickEM Control must be kept in a safe place for future reference. These drain modules will be called equipment in Please hand over these documents when selling the this document.
QuickEM Control installation. QuickEM Control is also designed for monitoring The equipment and its component parts must steam traps for banking-up of condensate and loss only be mounted or removed by qualified of live steam.
Qualification of personnel acquainted with and experienced in the following: A qualified person must be acquainted with and Making pipe connections. experienced in the following: Selecting suitable lifting gear and the pertinent on-site rules and regulations for understanding the rules for its safe use.
a sightglass for visual indication of flow and steam trap performance a measuring electrode (only fitted in QuickEm Control) for checking steam trap performance This installation manual shows equipment mounted with bypass in horizontal position.
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QuickEM Item Designation Item Designation Shut-off valve Non-return valve Sightglass Bypass Steam trap Direction of flow The following types of steam trap (3) are possible: UNA BK (not shown) MK (not shown) The equipment can be installed in horizontal position.
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QuickEM Control Item Designation Item Designation Shut-off valve Bypass Steam trap Direction of flow Non-return valve Measuring electrode (attached to steam trap) The following types of steam trap (3) are possible: BK 45 with measuring electrode NRG 16- 28 (horizontal and vertical position of installation) ...
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QuickEM Control with test chamber Item Designation Item Designation Shut-off valve Direction of flow Steam trap Measuring electrode Non-return valve Test chamber Bypass The following types of steam trap (3) are possible: UNA 1 (DN15–25) with measuring electrode NRG 16-27 (horizontal position of installation) ...
If it is possible for medium to escape, e.g. through actuating mechanisms or leaks in threaded joints, the plant manufacturer or plant operator must take this into consideration when dividing the area into zones. QuickEM Control QuickEM Control equipment must NOT be used in potentially explosive areas.
Transporting the equipment Storing and transporting the equipment CAUTION Attention! Do not drop the equipment. If it falls down it may cause bruises and injuries. Equipment can be damaged if stored or transported improperly. To transport and mount the equipment safely use suitable lifting gear.
When transporting the equipment over larger distances use the original packaging. DANGER If you do not have the original packaging use a Personnel working on pipes are exposed to box that protects the equipment adequately safety risks and may suffer severe injuries, against corrosion and physical damage.
Make sure that the equipment is safely mounted and that all connections are made correctly. Connect a noose strap of the lifting In equipment type QuickEM Control connect the gear to each end connection. measuring electrode to the terminal strips of the ...
Caution DANGER Risk of injuries if you touch parts of the Personnel working on pipes are exposed to installation during operation without safety risks and may suffer severe injuries, wearing suitable protective clothing. poisoning or even loss of life. Always wear protective clothing if you ...
Maintaining the equipment The equipment does not require any particular maintenance. For more information on servicing and maintenance of the individual components refer to the respective installation & operating manuals. Malfunctions may occur if the equipment is used with different types of condensate: The following condensates in particular cause problems: ...
Troubleshooting Problem Cause Remedy Fluid escapes (equipment is The equipment or the body is Replace the equipment with a new one. leaking). damaged. Fluid escapes (equipment is A gasket is damaged. Replace the gasket with a new one. leaking). Clean gasket seating surfaces. Fluid escapes (equipment is The connections are not tight.
For the disposal of all materials observe the pertinent legal regulations concerning waste disposal. The equipment is made from the following materials: Materials used in QuickEM, steel version Component part Material Pipes and fittings P235GH Gaskets PSM graphite with...
12.8 11.2 Temperature T [°C] –10/20 If QuickEM Control together with measuring electrode NRG 16-27 or NRG 16-28 is used, the max. admissible temperature limit is 238 °C. Limiting conditions for steel version QuickEM PN40/QuickEM-Control PN40 pH value ≤ 10...
Fluids with pH value above 7 have the potential to cause glass corrosion. As the temperature and pH value of the fluid increases, the possibility of etching the glass also increases. If QuickEM Control together with measuring electrode NRG 16-27 or NRG 16-28 is used, the max. admissible temperature limit is 238 °C.
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