Flavel Raglan Installation And Maintenance Instructions Manual
Flavel Raglan Installation And Maintenance Instructions Manual

Flavel Raglan Installation And Maintenance Instructions Manual

Coal effect balanced flue gas fire

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Raglan
COAL EFFECT BALANCED FLUE GAS FIRE
Installation and Maintenance Instructions
Hand these instructions to the user
Model No. KBFC**MN for use on Natural Gas (G20) at a supply pressure of
20 mbar in G.B. / I.E.
NB : ** denotes trim / fret variant

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Summary of Contents for Flavel Raglan

  • Page 1 Raglan COAL EFFECT BALANCED FLUE GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No. KBFC**MN for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E. NB : ** denotes trim / fret variant...
  • Page 2: Table Of Contents

    CONTENTS PAGE Section 1 Information and Requirements Appliance Information Conditions of Installation Fireplace surround & suitability Flue Terminal Position Shelf position Hearths Section 2 Installation of Fire Unpacking the fire Fireplace opening Preparation of the wall Preparation of the flue hole Preparation of the flue pipes Installation of the gas supply 11-12...
  • Page 3: Section 1 Information And Requirements

    SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Main injector : (1 off) Stereomatic Injector Elbow – size 60 (NG) Pilot Type : S.I.T.140 Series NG – size 27 Max. Gross Heat Input : 3.8 kW Min. Gross Heat Input : 2.5 kW 0.345 m 3 /hr Gas Rate :...
  • Page 4: Conditions Of Installation

    INSTALLATION REQUIREMENTS Efficiency Declaration The efficiency of this appliance has been measured as specified in BS EN 613 : 2001 and the result is 74%. The gross calorific value of the fuel has been used for this efficiency calculation. The test data from which it has been calculated has been certified by Advantica. The efficiency value may be used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings.
  • Page 5: 1.3 Flue Terminal Position

    1.3 FLUE TERMINAL POSITION The minimum acceptable dimensions from the flue terminal to obstructions and ventilation openings are shown below and listed in the table It is important that the position of the flue allows the free passage of air across it at all times.
  • Page 6: Shelf Position

    SHELF POSITION The fire may be fitted below a combustible shelf providing there is a minimum dis- tance of 200mm above the top of the fire and the shelf does not project more than 150mm. If the shelf overhangs more than 150mm the distance between the fire and the shelf must be increased by 15mm for every 25mm of additional overhang over 150mm.
  • Page 7: Fireplace Opening

    FIRE PLACE OPENING The front opening of the fire place must be between 410 and 420mm wide, and between 550 and 560mm high. If the opening exceeds these dimensions then a surround must be constructed from suitable non-combustible material to produce a suitable sized opening.
  • Page 8: Preparation Of The Wall

    NOTE : WHEN MEASURING LENGTH BETWEEN FIREBOX AND THE OUTER WALL TAKE INTO ACCOUNT THE DISTANCE BETWEEN THE BACK OF THE FIREBOX AND THE INNER WALL AS THIS WILL VARY BETWEEN INSTALLA- TIONS, DEPENDENT UPON THE REBATE AVAILABLE. (DIMENSION “X” BELOW - FIG.
  • Page 9: Preparation Of The Flue Hole

    Fig. 6 152mm Diameter 455mm PREPARATION OF THE FLUE HOLE Mark the position of the centre of the flue on the inner wall. Cut hole for outer flue pipe. There are two possible methods to achieve this, either core drill or via hammer and chisel. To core drill, proceed as follows :- Drill a pilot hole through the wall, in position as specified in figure 5.
  • Page 10: Preparation Of The Flue Pipes

    PREPARATION OF THE FLUE PIPES Place the firebox into the fire opening with the spacer (if required) fitted and the fire surround correctly secured in the final position. From the outside of the house measure from the face of the outside wall to the rear panel of the firebox through the flue hole.
  • Page 11: Installation Of The Gas Supply

    Fig. 8 NOTE : 12 off No. 8 x 10mm Screws are provided, six off to affix the inner flue pipe and six off to affix the outer flue pipe INSTALLATION OF THE GAS SUPPLY Before installing the firebox, decide from which side or if a rear connection to the gas supply is required.
  • Page 12: Securing Of The Firebox To The Wall

    Fig 9. (without optional 3” black spacer). Flue Outer Leaf of Brickwork Wall Cavity Inner Leaf of brickwork Purpose Shaped gas supply pipe supplied for R/H entry Note : Before breaking into the gas supply a pressure drop test should be carried out to establish that the existing pipework is sound.
  • Page 13 To secure the fire using the preferred cable method, proceed as follows :- Mark out and drill 3 off No 14 6mm holes in the rear face of the fire opening in the positions as shown on fig. 10 below. 250mm Fig.
  • Page 14 Fig. 11 Before making the final gas connection, thoroughly purge the gas supply pipework to remove all foreign matter, otherwise serious damage may be caused to the gas control valve on the fire. Failure to purge the gas supply will invalidate the guarantee. The gas connection should be made to the appliance inlet elbow to using 8mm rigid tubing.
  • Page 15: Preparation For Mounting The Flue Terminal

    PREPARATION FOR MOUNTING THE FLUE TERMINAL Position the flue terminal over the inner and outer flue pipes as shown on fig. 12 below, checking that the outer pipe has the seam flange at the bottom and the inner pipe has the seam flange at the top. Fig.
  • Page 16: Fitting The Terminal Guard

    FITTING THE TERMINAL GUARD With the flue terminal in position, place the terminal guard over the top of the flue terminal and mark the position of the holes on the outer wall. Remove the terminal guard and drill the 4 off 6 mm holes. Insert the raw plugs into the drilled holes, replace the terminal guard over the top of the flue terminal and attach to the wall using the No.12 x 40mm screws provided with the terminal guard.
  • Page 17: Section 3 Assembling Fuel Bed And Commissioning

    2.10 REMOVING & REFITTING OF THE GLASS FRAME (Continued) Remove the 2 screws which hold the pilot shield in place. (see fig. 15) Remove the top infill panel by sliding it upwards out of the clips. With the allen key provided remove the 4 allen bolts, loosening each one a small amount at a time to prevent stressing the glass panel, then lift the glass frame clear.
  • Page 18 Fit the heat deflector plate onto the stainless steel fibre support trims, as shown below (fig. 17 & 18) Fig. 17 Fig. 18 To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working on the appliance.
  • Page 19: Lighting The Appliance

    Refit the glass frame as detailed in section 2.10, then light the appliance as detailed in section 3.2. LIGHTING THE APPLIANCE IMPORTANT : IF THE BURNER IS EXTINGUISHED FOR ANY REASON YOU MUST ENSURE THAT YOU WAIT A FULL FIVE MINUTES BEFORE ATTEMPT- ING TO RE-LIGHT THE FIRE.
  • Page 20: Section 4 Maintenance

    Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. It is a condition of Flavel Fires guarantee schemes that this is carried out by a competent person i.e a CORGI registered Engineer in accordance with these servicing notes The condition of the coals should be checked and if necessary the whole set should be replaced with a genuine replacement set.
  • Page 21 4.2.4 Loosen the pilot pipe, disconnect the ignition lead from the electrode and disconnect the thermocouple from the pilot assembly. 4.2.5 Remove the 4 off fixing screws from the control panel. 4.2.6 Slide the control panel and gas train forwards, to the left. 4.2.7 Disconnect the ignition lead from the piezo and unscrew the retaining nut on the rear of the control panel.
  • Page 22 CORGI registered gas installer. The part numbers of the replaceable parts are as follows, these are available from your local Flavel Stockist, whose details may be found on the BFM Europe website, address as shown on the back page of this book.

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