allen HP105 Operations & Parts Manual
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allen HP105 Operations & Parts Manual

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OPERATIONS - PARTS
MANUAL
Riding Trowel

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  • Page 1 OPERATIONS - PARTS MANUAL Riding Trowel...
  • Page 2 This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience.
  • Page 3 Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.

  • Page 4: Limited Warranty

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.

  • Page 5: Table Of Contents

    Table of Contents Title Page Limited Warranty Table of Contents Information Contained In This Manual Dealer Information Ordering Parts Model Number - Serial Number Codes Unit Identification Technical specifications Engine Specifications Machine Dimensional Specifications CE Declaration of Conformity Section 1 - Safety State Regulations Federal Regulations Safety Information...
  • Page 6 Table of Contents - Continued Title Page Section 4 - Parts Factory Service Information Replacement Part Procedure Seat Frame Assembly Right Rotor Module Assembly Right Rotor Assembly Left Rotor Module Assembly Left Rotor Assembly Right Spider Assembly Left Spider Assembly Fuel System Assembly Spray System Assembly Steering System Assembly...

  • Page 7: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator’s control panel. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.

  • Page 8: Dealer Information

    Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.

  • Page 9: Ordering Parts

    Ordering Parts Section 4 contains illustrated parts lists for help in ordering replacement parts for your machine. Fol- low the instructions below when ordering parts to insure prompt and accurate delivery: All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available.

  • Page 10: Model Number - Serial Number Codes

    Model Number - Serial Number Codes Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. Model Number Series High Performance...

  • Page 11: Unit Identification

    Unit Identification Unit Identification Plate Location: An identification plate listing the model number and the serial number is attached to each unit and is located on the bottom left hand corner of the main frame front deck. See image below for serial number plate number location.

  • Page 12: Technical Specifications

    Technical Specifications HP105 is a High Performance Twin Engine Ride-On Power Trowel. It is a work horse delivering a total of 53hp and built for concrete professionals. Utilizing the torque converter clutch, it provides excellent low speed torque for low speed float panning and superior high rotor speed for finishing concrete.

  • Page 13: Engine Specifications

    Engine Specifications 26.5 HP Kohler Model Command PRO EFI ECH749 Power hp(kW) 1 26.5 (19.8) Displacement cu in (cc) 45 (747) Bore in (mm) 3.3 (83) Stroke in (mm) 2.7 (69) Peak Torque lbs. ft (Nm) 40 (54.2) Compression Ratio 9.1:1 Dry Weight lbs (kg) 108 (49)

  • Page 14: Machine Dimensional Specifications

    Dimensional Specifications 50-1/2" (1,282.7 mm) 52-1/2" (1,333.5 mm) 101-1/2" (2,578 mm) Page 14 064355 - 06/2015...

  • Page 15: Ce Declaration Of Conformity

    CE Documentation Page 15 064355 - 06/2015...

  • Page 16: Section 1 - Safety

    State Regulations SECTION 1 Proposition 65 Warning SAFETY Page 16 064355 - 06/2015...

  • Page 17: Federal Regulations

    Federal Regulations SECTION 1 Respiratory Hazards SAFETY Page 17 064355 - 06/2015...

  • Page 18: Safety Information

    Safety Information SECTION 1 SAFETY Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety mes- sages and operating instructions could result in injury to yourself and others. SAFETY NOTES The four safety notes shown below will inform you about potential hazards that could injure you or oth- ers.

  • Page 19: Safety Symbols

    Safety Symbols SECTION 1 SAFETY Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes. Page 19 064355 - 06/2015...

  • Page 20: General Safety

    General Safety SECTION 1 SAFETY ● NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. ● ALWAYS avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury.
  • Page 21 General Safety (cont’d) SECTION 1 SAFETY ● ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invalu- able in the case of an emergency.
  • Page 22 General Safety (cont’d) SECTION 1 SAFETY ● ALWAYS keep the machine in proper running condition. ● Fix damage to machine and replace any broken parts immediately. ● ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
  • Page 23 General Safety (cont’d) SECTION 1 SAFETY ● DO NOT start the engine near spilled fuel or combustible fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited. ● ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ●...
  • Page 24 General Safety (cont’d) SECTION 1 SAFETY ● ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous con- centration of combustible gases. ● If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water. ●...

  • Page 25: Safety Labels And Decals

    Safety Labels and Decals SECTION 1 SAFETY This decal notates special safety equipment that is required to operate this machine. This decal notates the pinch point locations on this machine. This decal notates the lifting points on this machine. This decal indicates that this machine can start fires to it’s surroundings due to sparks from the exhaust.
  • Page 26 This decal notates that the thrust bearings must be greased daily. This decal notates that this product was made at the Allen Engineering Corporation manufacturing facilities in Paragould, Arkansas. This decal notates the location of the 12V accessory port.
  • Page 27 Safety Labels and Decals (cont’d) SECTION 1 SAFETY This decal notates that this product is covered under one or more patents. This decal notates that this product uses unleaded gasoline only. This decal notates the model number and series number of this machine. This decal notates the location of where to put hand tools on the machine.
  • Page 28 Safety Labels and Decals (cont’d) SECTION 1 SAFETY This decal notates the location of where the operations and parts manuals are. This decal illustrates Allen Concrete Equipment. Page 28 064355 - 06/2015...

  • Page 29: Lifting Safety

    Lifting Safety SECTION 1 SAFETY ● When lifting the riding trowel, all personnel must be clear of the machine. ● DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: ● Place slings, chains or hooks through each lifting eye on the machine. Use a sling or chains with a minimum length of 2 meters (5 feet) on each leg, connected to a central lifting device.

  • Page 30: Transportation Safety

    Transportation Safety SECTION 1 SAFETY ● Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” ● ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc.

  • Page 31: Section 2 - Operations

    Pre-Operating Instructions SECTION 2 OPERATIONS Before operation each day ensure the following: • All guards, side screens and panels are in place. • All safety and information signs are in place and legible. • Engine oil levels are correct. • Check battery level •...

  • Page 32: Operating

    SECTION 2 OPERATIONS To utilize your Allen Engineering HP105 Rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled. When the machine reaches the end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab.
  • Page 33 Operating Instructions (cont’) SECTION 2 OPERATIONS With the operator in the seat, show them the functions of the joysticks [B] and [C] and how to start the machine. A hard level concrete slab with water on the surface is an ideal place for an operator to practice with the machine.
  • Page 34 Operating Instructions - cont’d SECTION 2 OPERATIONS Steering The Riding Trowel A slight “feathering motion” forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick. Position Action Forward...
  • Page 35 Operating Instructions - cont’d SECTION 2 OPERATIONS Pitch Adjustment Different pitch angles are needed as you work the different stages of the concrete. Refer to figure be- low. When changing or setting pitch (angle of trowel blades), slow the machine down, set the desired degree of pitch on the left side of the machine and then adjust the right side to match.

  • Page 36: Section 3 - Service

    Maintenance Instructions SECTION 3 SERVICE Maintenance described in this section represents minimum requirements for continuous satisfactory operation of the machine. Because improperly maintained machines are hazardous, it is extremely important that only qualified mechanics perform maintenance work. It is imperative that only genuine AEC parts are used if replacement is needed as substituted parts in critical areas may place the operator at risk.

  • Page 37: Air Filter Maintenance

    Air Filter Maintenance SECTION 3 SERVICE Pre-Cleaner Maintenance Procedure This engine is equipped with a large capacity, dual element air filter—an oiled, foam pre-cleaner sur- rounds a high density paper element. Loosen knob and remove air cleaner cover. Precleaner 1. Remove precleaner from paper element. 2.

  • Page 38: Engine Oil Maintenance

    Engine Oil Maintenance SECTION 3 SERVICE Engine Oil Level Check • ALWAYS check the engine oil dipstick before using the riding trowel. At a minimum check engine oil once per day. Follow the Maintenance and Lubrication Chart contained herein. • ALWAYS use a good quality engine oil. •...

  • Page 39: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Maintenance Schedule Item Daily Weekly Monthly Annually 100 Hours Check external hardware ü Check fuel level ü Check fittings and hoses ü Apply grease to thrust bearings ü Check all operational controls ü Tighten all bolts and nuts. ü...

  • Page 40: Filter Replacement

    Filter Replacement SECTION 3 SERVICE AIR CLEANER PAPER ELEMENT PART #: 24-083-03-S ENGINE OIL FILTER PART #: 52 050 02-S ENGINE FUEL FILTER PART #: 25 050 42 S Page 40 064355 - 06/2015...

  • Page 41: Troubleshooting

    Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel...

  • Page 42: Section 4 - Parts

    Factory Service Information SECTION 4 PARTS This section contains the illustrated drawings and parts list for help in identifying and/or ordering re- placement parts for your machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to insure prompt and accurate delivery. The FRONT and/or REAR orientations are defined from the operator’s view of sitting on machine (SOM).

  • Page 43: Replacement Part Procedure

    Replacement Parts Procedures SECTION 4 PARTS We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the Unit- ed States of America.

  • Page 44: Seat Frame Assembly

    Seat Frame Assembly SECTION 4 Illustration PARTS Page 44 064355 - 06/2015...
  • Page 45 DECAL, LIGHTS (SP) 053451 DECAL, OIL (SP) 053452 DECAL, 12V ACCESSORY (SP) 053453 DECAL, SPARK WARNING (SP) 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE 061372 SEAT, RIDER 063923 SEAT FRAME WMNT 063932 FRONT SCREEN ASSEMBLY 048678 HANDLE, LOAD RATED NYLON...
  • Page 46 Seat Frame Assembly (cont’d) SECTION 4 Illustration PARTS Page 46 064355 - 06/2015...
  • Page 47 DECAL, LIGHTS (SP) 053451 DECAL, OIL (SP) 053452 DECAL, 12V ACCESSORY (SP) 053453 DECAL, SPARK WARNING (SP) 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE 061372 SEAT, RIDER 063923 SEAT FRAME WMNT 063932 FRONT SCREEN ASSEMBLY 048678 HANDLE, LOAD RATED NYLON...

  • Page 48: Right Rotor Module Assembly

    RH Rotor Module Assembly SECTION 4 Illustration PARTS Page 48 064355 - 06/2015...
  • Page 49 RH Rotor Module Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010036 FSTN, HHCS 3/8-16 X 1 010084 FSTN, FW 7/16 010090 FSTN, LW 5/16 010091 FSTN, LW 3/8 010092 FSTN, LW 7/16 010095 FSTN, LW 5/8...
  • Page 50 RH Rotor Module Assembly (cont’d) SECTION 4 Illustration PARTS Page 50 064355 - 06/2015...
  • Page 51 RH Rotor Module Assembly (cont’d) SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 053223 KEY, 3/16 X 1/4 X 2 053327 PULLEY, MSP445 20:1 DRIVER 053389 PULLEY, MSP445, MP215 055616 SPACER F/ CLUTCH, MSP445 060865 WASHER, LARGE OD 060870 HHCS, 7/16-20 X 3/4 063912-A GEARBOX BRKT WMNT...

  • Page 52: Right Rotor Assembly

    RH Rotor Assembly SECTION 4 Illustration PARTS Page 52 064355 - 06/2015...
  • Page 53 RH Rotor Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010090 FSTN, LW 5/16 010513 FITTING, 1/4-28 STR GREASE 012612 FSTN, NUT HEX NYLOCK 5/16-18 015677 RING, Ø7/16 E-STYLE RETAINING 015678 PIN, YOKE ARM 015691...

  • Page 54: Left Rotor Module Assembly

    LH Rotor Module Assembly SECTION 4 Illustration PARTS Page 54 064355 - 06/2015...
  • Page 55 LH Rotor Module Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010036 FSTN, HHCS 3/8-16 X 1 010084 FSTN, FW 7/16 010090 FSTN, LW 5/16 010091 FSTN, LW 3/8 010092 FSTN, LW 7/16 010095 FSTN, LW 5/8...
  • Page 56 LH Rotor Module Assembly (cont’d) SECTION 4 Illustration PARTS Page 56 064355 - 06/2015...
  • Page 57 LH Rotor Module Assembly (cont’d) SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 053223 KEY, 3/16 X 1/4 X 2 053389 PULLEY, MSP445, MP215 055616 SPACER F/ CLUTCH, MSP445 060865 WASHER, LARGE OD 060870 HHCS, 7/16-20 X 3/4 063912 GEARBOX BRKT WMNT 063916 GEARBOX, 20:1 RATIO LH...

  • Page 58: Left Rotor Assembly

    LH Rotor Assembly SECTION 4 Illustration PARTS Page 58 064355 - 06/2015...
  • Page 59 LH Rotor Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010090 FSTN, LW 5/16 010513 FITTING, 1/4-28 STR GREASE 012612 FSTN, NUT HEX NYLOCK 5/16-18 015677 RING, Ø7/16 E-STYLE RETAINING 015678 PIN, YOKE ARM 015692...

  • Page 60: Right Spider Assembly

    RH Spider Assembly - 040794 SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 010050 FSTN, NUT HEX JAM 1/2-13 015682 WASHER, 3/8 EXT TOOTH LOCK 015683 BOLT, 3/8-16 X 7/8 DOG PT HEX HD CAP 015684 NUT, 3/8-16 JAM HEX 015686 FSTN, SQHSS 3/8-16 X 1 024755...

  • Page 61: Left Spider Assembly

    LH Spider Assembly - 040795 SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 010050 FSTN, NUT HEX JAM 1/2-13 015682 WASHER, 3/8 EXT TOOTH LOCK 015683 BOLT, 3/8-16 X 7/8 DOG PT HEX HD CAP 015684 NUT, 3/8-16 JAM HEX 015686 FSTN, SQHSS 3/8-16 X 1 024755...

  • Page 62: Fuel System Assembly

    Fuel System Assembly SECTION 4 Illustration PARTS Page 62 064355 - 06/2015...
  • Page 63 053443 DECAL, GASOLINE ONLY (SP) 063913 MODULE, 20:1 RH ROTOR ASSY 063926 MODULE, 20:1 LH ROTOR ASSY 064383 HOSE, OIL DRAIN F/ HP105 042821 FITTING, #JICMX3/8MPT STGT. FLARE-O 019429 HOSE, 5/16” FUEL LINE 065172 FUEL PUMP, FACET 40178 (NOT SHOWN)

  • Page 64: Spray System Assembly

    Spray System Assembly SECTION 4 Illustration PARTS Page 64 064355 - 06/2015...
  • Page 65 Spray System Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010090 WASHER, 5/16 SPLIT LOCK 010100 FSTN, NUT HEX 5/16-18 012702 TIP, 80°x0.10 GPM BRASS SPRAY 013371 NUT, 8-32 STL Z-PLT MCH HEX 013704 FSTN, LW EXT STAR 8-32 018624 FSTN, RHMS SLT 8-32 X 1 033735...
  • Page 66 Spray System Assembly (cont’d) SECTION 4 Illustration PARTS Page 66 064355 - 06/2015...
  • Page 67 Spray System Assembly (cont’d) SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010090 WASHER, 5/16 SPLIT LOCK 010100 FSTN, NUT HEX 5/16-18 012702 TIP, 80°x0.10 GPM BRASS SPRAY 013371 NUT, 8-32 STL Z-PLT MCH HEX 013704 FSTN, LW EXT STAR 8-32 018624 FSTN, RHMS SLT 8-32 X 1 033735...

  • Page 68: Steering System Assembly

    Steering System Assembly SECTION 4 Illustration PARTS PARTS OMITTED FOR CLARITY Page 68 064355 - 06/2015...
  • Page 69 Steering System Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010005 BOLT, 1/4-20x1-1/2 GR 8 HHC 010051 FSTN, NUT HEX JAM 1/2-20 FINE GR8 010069 FSTN, HHCS 1/2-13 X 1-1/2 010093 FSTN, LW 1/2 GR8 010107 NUT, 1/2-20 GR 5 HEX 010464 FSTN, NUT NYLOK 3/8-16 011238...

  • Page 70: Lh Gearbox Assembly

    LH Gearbox Assembly SECTION 4 Illustration PARTS Page 70 064355 - 06/2015...
  • Page 71 LH Gearbox Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 063916 GEARBOX, 20:1 RATIO LH 048299 OIL, GEARBOX 2.84 L 010037 FSTN, HHCS 3/8-16 X 1-1/4 GR 5 010038 BOLT, 3/8-16x1-1/2 GR 5 HHCS 010091 WSHR, Ø3/8 ID Z-STL SPLIT LOCK 012869 SCR, 1/4-20x3/8 BO SKT SET 012953...

  • Page 72: Rh Gearbox Assembly

    RH Gearbox Assembly SECTION 4 Illustration PARTS Page 72 064355 - 06/2015...
  • Page 73 RH Gearbox Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 063914 GEARBOX ASSEMBLY, RH 048299 OIL, GEARBOX 2.84 L 010037 FSTN, HHCS 3/8-16 X 1-1/4 GR 5 010038 BOLT, 3/8-16x1-1/2 GR 5 HHCS 010091 WSHR, Ø3/8 ID Z-STL SPLIT LOCK 012869 SCR, 1/4-20x3/8 BO SKT SET 012953...

  • Page 74: Throttle Pedal Assembly

    Throttle Pedal Assembly - 064255 SECTION 4 Illustration PARTS Page 74 064355 - 06/2015...
  • Page 75 Throttle Pedal Assembly - 064255 SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010002 FSTN, HHCS 1/4-20 X 3/4 010020 FSTN, HHCS 5/16-18 X 1 010100 FSTN, NUT HEX 5/16-18 010131 PIN, Ø1/16 X 1 ZP STL COTTER 012361 PIN, Ø1/8 X 1 COTTER 024631 SWITCH, KILL FOR RIDING TROWEL...

  • Page 76: Kill Switch Pedal Assembly

    Kill Switch Pedal Assembly - 059535 SECTION 4 Illustration PARTS Page 76 064355 - 06/2015...
  • Page 77 Kill Switch Pedal Assembly - 059535 SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010002 FSTN, HHCS 1/4-20 X 3/4 010035 FSTN, HHCS 3/8-16 X 3/4 010082 FSTN, FW 5/16 015684 FSTN, NUT HEX JAM 3/8-16 024631 SWITCH, KILL FOR RIDING TROWEL 024840 PLATE, PEDAL FOOT SPEED 024851...

  • Page 78: Throttle System Assembly

    Throttle Assembly SECTION 4 Illustration PARTS Page 78 064355 - 06/2015...
  • Page 79 PIVOT, THROTTLE CABLE 032182 THROTTLE BRKT 032300 CABLE, THROTTLE 60” HD (RH ENGINE) 032301 CABLE, THROTTLE 72” HD (LH ENGINE) 033900 THROTTLE CABLE CONNECTOR, HP105 033914 PLATE, THROTTLE MOUNT, HP105 063913 MODULE, 20:1 RH ROTOR ASSY 063920 MAIN FRAME 063926...

  • Page 80: Pitch Control Assembly

    Pitch Control Assembly - 032370 SECTION 4 Illustration PARTS SET SCREWS MUST ALWAYS STAY IN THIS LOCATION Page 80 064355 - 06/2015...
  • Page 81 Pitch Control Assembly - 032370 SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 015410 FSTN, RHMS 1/4-20 X 3/8 015747 PIN, ROLL 3/16 X 1-3/8 SPIROL 015768 FSTN, SHCS 1/4-20 X 1/4 HOLO 026420 WELD’T, PRO PITCH CONTROL TUBE 029812 BUSHING, SLIDE PITCH CONTROL PITCH CONTROL TUBE 029822...

  • Page 82: Mainframe Assembly

    Mainframe Assembly SECTION 4 Illustration PARTS Page 82 064355 - 06/2015...
  • Page 83 ASSY, PITCH CONTROL 032377 DECAL, F/ PITCH CONTROL TUBE 032875 FSTN, HHCS 3/8-16 X 1-1/4 GR 8 033735 PUMP, SPRAY SYSTEM 033900 THROTTLE CABLE CONNECTOR, HP105 033914 PLATE, THROTTLE MOUNT, HP105 035597 INSULATOR, POS BATT TERMINAL 035598 INSULATOR, NEG BATT TERMINAL 036791...
  • Page 84 Mainframe Assembly (cont’d) SECTION 4 Illustration PARTS Page 84 064355 - 06/2015...
  • Page 85 BELT GUARD 064244 TANK MNT PLATE 064245 HANDLE, STEERING 064255 FOOT PEDAL W/ THROTTLE, RH 064383 HOSE, OIL DRAIN F/ HP105 064562 WELDMENT, TANK GUARD 064572 TANK COVER F/ HP105 Page 85 064355 - 06/2015 221408 ROD, END MALE 1/2”...

  • Page 86: Electrical Schematics

    16GA WHITE KILL SWITCH 46" 18GA GRAY LIGHTS SWITCH 46" 16GA GRAY LIGHTS 46" 16GA GREEN WATER PUMP BATTERY CABLES 064540 - CABLE, 4 AWG POS - HP105 064542 - CABLE, 4 AWG NEG - HP105 46" Page 86 064355 - 06/2015...
  • Page 87 Electrical Schematics (cont’d) SECTION 4 PARTS 350218-1 TERM 42100-1 TERM 12010973 CONN 12124582 TERM 12089679 SEAL 3/8 RING 23" 16GA PUR FAN BLACK GROUND WHITE KILL SWITCH 23" 16GA WHITE KILL SWITCH GRAY LIGHTS SWITCH GRAY LIGHTS 23" 16GA GRAY LIGHTS GREEN WATER PUMP 23"...
  • Page 88 Electrical Schematics (cont’d) SECTION 4 PARTS RH CONNECTION 16GA TAN MALFUNCTION INDICATOR LIGHT 6" 16GA BLUE STARTER SOLENOID 6" 16GA WHITE KILL SWITCH FROM HARNESS 16GA GREEN OIL PRESSURE 6" 16GA RED SWITCHED TO EQUIP 12-VDC 6" EMPTY EMPTY POLARITY RIB 5-TERMINAL IGNITION CONNECTOR (BLACK) 6-TERMINAL ENGINE CONNECTOR (WHITE) REAR VIEW...
  • Page 89 Electrical Schematics (cont’d) SECTION 4 PARTS 5-TERMINAL IGNITION CONNECTOR (BLACK) REAR VIEW 16GA RED (MIL) 4" 18GA PUR TO FAN RELAY #86 8" 42100-1 TERM 42100-1 TERM 6-TERMINAL ENGINE CONNECTOR (WHITE) 1-480704-0 REAR VIEW 16GA TAN MALFUNCTION INDICATOR LIGHT 24" 16GA WHITE KILL SWITCH FROM HARNESS 16GA GREEN WATER PUMP FROM HARNESS EMPTY...
  • Page 90 Electrical Schematics (cont’d) SECTION 4 PARTS RELAY #1 LIGHTS INPUT INPUT INPUT 16GA GRAY TO 16GA GRN TO WATER PUMP 16GA PUR TO FAN 16GA GRAY FROM LIGHTS LIGHTS 12V INPUT (HARNESS) 12V INPUT 12V INPUT (HARNESS) FUSE (HARNESS) (HARNESS) RELAY #2 GROUND GROUND...
  • Page 91 Notes SECTION 4 PARTS Page 91 064355 - 06/2015...

  • Page 92: Section 5 - Accessories

    Front Dolly Jack Assembly SECTION 5 Illustration ACCESSORIES 027684 Page 92 064355 - 06/2015...
  • Page 93 Front Dolly Jack Assembly SECTION 5 Parts List ACCESSORIES ITEM PART NO. DESCRIPTION 010133 PIN, 3/16 X 2 COTTER 010464 FSTN, NUT NYLOK 3/8-16 015692 CAP, Ø1/4 RED GREASE 017751 FSTN, FW HARD A325 3/8 (p) 024628 SPACER, DOLLY JACK 026729 LIFT, FRONT DOLLY JACK 026938...

  • Page 94: Rear Dolly Jack Assembly

    Rear Dolly Jack Assembly SECTION 5 Illustration ACCESSORIES 027684 Page 94 064355 - 06/2015...
  • Page 95 Rear Dolly Jack Assembly SECTION 5 Parts List ACCESSORIES ITEM PART NO. DESCRIPTION 010133 PIN, 3/16 X 2 COTTER 010464 FSTN, NUT NYLOK 3/8-16 015692 CAP, Ø1/4 RED GREASE 017751 FSTN, FW HARD A325 3/8 (p) 024628 SPACER, DOLLY JACK 026728 LIFT, REAR DOLLY JACK 026938...

  • Page 96: Trowel Arm Alignment Jig Assembly

    Trowel Arm Alignment Jig Assembly SECTION 5 Illustration ACCESSORIES 016863 Page 96 064355 - 06/2015...
  • Page 97 Trowel Arm Alignment Jig Assembly SECTION 5 Parts List ACCESSORIES ITEM PART NO. DESCRIPTION 015884 SCREW, 3/8-16x1 SCKT CAP 016877 FSTN, SHCS 3/8-16 X 1-1/2 028076 SCREW, 3/8-16x2 SCKT CAP 028981 BASE 028982 CLAMP, BLOCK 028983 028984 SPACER, 2.600 HGT ADJUSTING 028985 WASHER 028986...

  • Page 98: Accessories

    SECTION 5 ACCESSORIES 051552 - CLIP-ON PAN 051553 - SAFETY CATCH PAN 042779 - LIFT BRIDLE, 2500# 6’ SLING Page 98 064355 - 06/2015...
  • Page 99 VISIT US!!! www.alleneng.com LIKE US!!! www.facebook.com/AllenEngineering FOLLOW US!!! @alleneng www.youtube.com/AllenMachinery WATCH US!!!
  • Page 100 YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800-643-0095 or 870-236-7751 FAX: 800-643-0097 or 870-236-3934 P.O. Box 819 Paragould, Arkansas 72451 USA www.alleneng.com...

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