allen RAZORBACK RIDER HD560 Operations Manual And Parts Book

allen RAZORBACK RIDER HD560 Operations Manual And Parts Book

Hydraulic riding trowel

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OPERATIONS MANUAL
OPERATIONS MANUAL
&
PARTS BOOK
&
PARTS BOOK
HD
5 5 6 6 0 0
Revision: 560-1 - Issue: 2 (4/2007)
047722
Literature #:
www.alleneng.com

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Summary of Contents for allen RAZORBACK RIDER HD560

  • Page 1 OPERATIONS MANUAL OPERATIONS MANUAL & PARTS BOOK & PARTS BOOK 5 5 6 6 0 0 Revision: 560-1 - Issue: 2 (4/2007) 047722 Literature #: www.alleneng.com...
  • Page 2 -DI-PSIII 047618 Allen Engineering’s Razorback Riding Trowels are covered under one or more of the following patent numbers: U.S. Design Patents: 323,510; 340,340; 344,736; 400,542; 402,998; 402,999; 403,332. U.S. Utility Patents: 4,298,555; 5,108,220; 5,480,257; 5,480,258; 5,613,801; 5,685,667; 5,803,658; 5,816,739; 5,890,833; 5,934,823; 6,053,660. Canadian Patents: 2,039,893. French Patents: 0293496. German Patents: M9007736.9 With other Patents Pending.
  • Page 3 Corporation reserves the choice to repair or replace. 2.) If Allen Engineering Corporation chooses to replace the part, it will be at no cost to the customer and will be made available to the Distributor/Dealer from whom the customer purchased the product.
  • Page 4 OPERATIONS OPERATIONS IDENTIFICATION PLATE An identification plate listing the Model Number and Serial Number is attached to each unit and is located on the left side of the mainframe. The plate should not be removed. Please record the information found on this plate below so it will be available should the identification plate become lost or damaged .
  • Page 5: Table Of Contents

    This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have any questions about operating or servicing this equipment please contact your Allen Engineering Distributor or Allen Engineering Corp. Customer Service at 800-643-0095 or 870-236-7751. 1A-3...
  • Page 6 Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box on the back of the riding trowel seat. Your engine is not manufactured by Allen Engineering Corp., and therefore is not covered under Allen Engineering warranty.
  • Page 7 Engineering’s docks it becomes the responsibility of the freight carrier to insure that it arrives at it’s intended destination. 5. DO NOT return parts to Allen Engineering without receiving a written authorized Return Goods Authorization (RGA) from Allen Engineering. All authorized returns must bee shipped prepaid. All unauthorized returns will be shipped back to the addressee at their expense.
  • Page 8: Safety Note

    OPERATIONS 1.1 Safety Notes This manual contains NOTES, CAUTIONS, WARNINGS and DANGERS which must be followed to reduce the possibility of improper service damage to the equipment or personal injury. Carefully read and follow all NOTES, CAUTIONS, WARNINGS and DANGERS included in this manual. NOTE Contains additional information important to a procedure.
  • Page 9: Service Safety

    ALWAYS keep area around muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite such items starting a fire. ALWAYS replace worn or damaged components with spare parts designed and recommended by ALLEN ENGINEER- ING.
  • Page 10: A Safety Labels And Identification

    OPERATIONS 1.3A Safety Labels and Identification Familiarity and proper training are required for the safe operation of this equipment! Safety labels are located in strategic places in plain sight for your protection. Note where they are located and adhere to them or else serious injury can occur.
  • Page 11: Dimensions

    OPERATIONS 1.4 Dimensions OPERATOR’S RIGHT HAND OPERATOR’S LEFT HAND 62” 1575 mm 144” 3658 mm 66” 1676 mm NOTE: Throughout this manual you will see the following terminology: RH (SOM) or LH (SOM) SOM means Sitting on Machine. Please make note of this for future reference.
  • Page 12: Technical Data

    1.5 Technical Data OPERATIONS HYDRA-DRIVE MODEL 560-1500-HYD-100KB-PSIII Dimensions (LxWxH) 144” (3,658mm) x 66” (1,676mm) x 62” (1,575mm) (w/o seat, levers, pitch control) Panning Path Width 139” (3,531mm) Two Rotors (diameter) 60” (1,524mm) Non-Overlapping (NOL) Rotor Speed Weight 2,935 lbs. (1,331kg) Twelve Finish Blades 6”...
  • Page 13: Description

    The Riding Trowel has ten finishing blades. The Hydra-Drive Rotor Motors are designed to provide exceptional performance with low maintenance and trouble free use under some of the worse con- ditions. All Allen ® Riders are equipped with a safety shutdown switch and a low oil shut down for added job safe- ty and engine protection.
  • Page 14: Operating

    OPERATIONS 1.9 Operating To utilize your Allen Rider to its fullest capacity the machine should be driven in the direction the operator is ® facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 15: Steering

    OPERATIONS 1.11 Steering A slight "feathering motion" forward and backward with the left hand control lever is required to move the machine in a straight path to the left or right while operating the right hand control lever. See illustration. 1>...
  • Page 16: Periodic Maintenance Schedule

    OPERATIONS 1.13 Periodic Maintenance Schedule The chart below list basic trowel and engine maintenance. Refer to engine manufacturer's Operation Manual for additional information on engine maintenance. A copy of the engine Operator's Manual was supplied with the machine when it was shipped. To service the engine, unhook the rubber hood latches and remove the front and rear screen.
  • Page 17: Lift Lever Adjustment

    OPERATIONS 1.15 Lift Lever Adjustment Damage to or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the trowel to wobble during operation. To operate smoothly the lift lever on all arms must be adjust- ed the same to ensure that the trowel is balanced correct- ly.
  • Page 18: Transporting Trowels

    OPERATIONS 1.16 Transporting Trowel Optional dolly jacks are available for short moves or to aid in servicing the trowel. Install dolly jacks as follows: 1. Inspect dolly jack for serviceability and damage. 2. Place riding trowel on firm level ground. 3.
  • Page 19: Battery Jump Start Procedures

    OPERATIONS 1.17 Battery Jump Start Procedure Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following pro- cedure is recommended to prevent starter damage, battery damage, and personal injury. Danger: Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death.
  • Page 20: Hydraulic Preventive Maintenance

    160 degrees, check to make sure the hydraulic oil is full. Also check to make sure that no damage is done to the cooler or any other hydraulic components. If the problem still persist then contact Allen Engineering Customer Service.
  • Page 29 This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have any questions about operating or servicing this equipment please contact your Allen Engineering Distributor or Allen Engineering Corp. Customer Service at 800-643-0095 or 870-236-7751.
  • Page 30: Upper Unit Assembly

    BRACKET, THROTTLE F/ HD550C 047699 THUMB SCREW, 1/4-20 x 3/4 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 31: Lower Unit Assembly

    STRAP, WATER TANK WELD'T HD550 047711 DECAL,HD 550C 3 X 9 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 32: Spray System Assembly

    RETAINER, NYLON SPRAY TIP 047579 STRAINER, POLY 100 µ MESH CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 33: Fuel System Assembly

    FILTER, IN-LINE DIESEL 043922 PUMP, ELECTRIC FUEL F/HD 550 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 34 HD550 Main Frame 046500 HOSE, Y-STRAINER SUCTION/RETURN CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE: Y-Strainer Assembly...
  • Page 35: Left Hand Som Rotor And Pitch Assembly

    ROD, END MALE 1/2" Torque to 180 Ft.-Lbs. Use Red Loctite CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 36 ROD, END MALE 1/2" Torque to 180 Ft.-Lbs. Use Red Loctite CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 37: Engine Assembly

    MUFFLER 560 047724 EXHAUST PIPE F/ 560 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE: Engine Assembly...
  • Page 38 047646 FOOT REST, HD550 (Right Side SOM) CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE: Foot Speed and Kill Switch...
  • Page 39: Frame And Rings Assembly

    FSTN, SELF TAPPING #8 x 1/2 043995 BUTTON, HD LATCH ASS'Y CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 40 TUBE REAR DOLLY JACK 040661 TUBE FRONT DOLLY JACK CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 41 ACCESSORIES PARTS FLOATING PANS STANDARD PAN #: 047124 SAFETY CATCH PAN #: 047133 COMPODISK PAN #: 046298 LIFTING BRIDLE (SLING TYPE) PART #: 040041 SPIDER PULLER PART #040906 TROWEL ARM ALIGNMENT PART #016863...
  • Page 42 YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT Look for these other products at your local Allen Engineering Distributor, Dealer, or Rental Center: STEEL FORMS WALK-BEHIND TROWELS VIBRATORS 430 EDGER FLEX-SHAFT 436 EDGER FLOATER SCREEDS 446 SD ROLLER TUBE FINISHERS RIDING TROWELS...

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