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ZFX-C20/C25
Model
/C10H/C15H
Smart Sensor
For Model ZFX-S□□□ Controller
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet primarily
describes precautions required in installing and operating the product.
Before operating the product, read the sheet thoroughly to acquire
sufficient knowledge of the product. For your convenience, keep the
sheet at your disposal.
Refer to the user' s manual for details.
TRACEABILITY INFORMATION:
Importer in EU :
Manufacturer:
Omron Europe B.V.
Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp,
Kyoto 600-8530 JAPAN
The Netherlands
NOTICE:
This product meets CISPR11 class A. The intended use of this product
is in an industrial environment only.
© OMRON Corporation
2007
All Rights Reserved.
U.S. California Notice
This product contains a lithium battery for which the following notice applies :
Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
PRECAUTIONS ON SAFETY
The following signal words are used in this manual.
Indicates a potentially hazardous situation which, if not avoided, will result in minor
or moderate injury, or may result in serious injury or death. Additionally there may
be significant property damage.
The following alert symbols are used in this manual.
Indicates the possibility of explosion under specific conditions.
The following alert statements apply to the products in this manual. Each alert statement also appears at
the locations needed in this manual to attract your attention.
A lithium battery is built into the Controller and may occasionally combust, explode, or
burn if not treated properly.
Dispose of the Controller as industrial waste, and never disassemble, apply pressure
that would deform, heat to 100 ℃ or higher, or incinerate the Controller.
PRECAUTIONS FOR SAFE USE
Please observe the following precautions for safe use of the products.
(1) Installation Environment
･ Do not use the product in environments where it can be exposed to
inflammable/ explosive gas.
･ Install the product in such a way that its ventilation holes are not blocked.
･ To secure the safety of operation and maintenance, do not install the
product close to high-voltage devices and power devices.
(2) Power Supply and Wiring
･ The supply voltage must be within the rated range (DC24V±10%).
･ Reverse connection of the power supply is not allowed.
･ Open-collector outputs should not be short-circuited.
･ Use the power supply within the rated load.
･ High-voltage lines and power lines must be wired separately from this product.
Wiring them together or placing them in the same duct may cause induction,
resulting in malfunction or damage.
･ For cables, do not use excluding the special cable. It might cause the
malfunction or damage.
2. Specifications
Item
ZFX-C20
ZFX-C25
ZFX-C10H
Number of connected cameras
2
1
Connectable camera
ZFX-SR_/SC_/S/SC
Processing resolution
When ZFX-SR_SC_ is connected:464(H)×464(V)
When ZFX-S/SC is connected:608(H)×464(V)
Display
LCD monitor
3.5" TFT color LCD (320 × 240 pixels)
"Measuring" indicator (color: green): RUN
Indicator
Trigger indicator (color: blue): ENABLE
Judgment indicator (color: orange): OUTPUT
Error indicator (color: red): ERROR
External
Parallel
Input
12 points (RESET, DSA, DI0 to 8, TRIG)
I/F
interface
Output
23 points (OR, ERROR,
22 points (OR, ERROR,
RUN, ENABLE, GATE,
RUN, ENABLE, GATE,
STGOUT0,
STGOUT0 to 1,
DO0 to 15)
DO0 to 15)
Circuit type
NPN
PNP
NPN
Serial
USB2.0
1 port, FULL SPEED, MINI-B connector
interface
RS-232C
1 port, max. 115200 bps (cannot be used
simultaneously with RS-422 interface)
RS-422
1 port, max. 115200 bps (cannot be used
simultaneously with RS-232C interface)
Network
Ethernet
1 port, 100BASE-TX/10BASE-T (to be expanded
communi-
in the future)
cations
Monitor output
Analog RGB output, 1 ch
(resolution VGA: 640 × 480)
Memory card I/F
SD card slot 1 ch
Operation I/F
Touch panel, key operation, console connection
Main
Number of registered
32 banks
functions
banks
Number of setup items
128 items/1 bank
Measure-
Shape inspection
Pattern search, sensitive search, flexible search, graphic search
ment items
Size inspection
Area, labeling
Position, width, count
Edge inspection
Brightness/color
Brightness, HUE
inspection
Application-based
Defects, Grouping
inspection
Position correction
1 model search, 2 model search, position, area, labeling
Support
Image memory function
Max. 100 images
Menu language
Japanese/English (can be switched)
Ratings
Power supply
21.6 to 26.4 VDC (including ripple)
voltage
Current consu-
1.5 A max.
1.2 A max.
mption
Insulation
Across all lead wires and controller case: 20MΩ
resistance
(by 250 V megger)
Ratings
Across all lead wires and controller case, 1000
Dielectric
strength
VAC, 50/60 Hz, 1 min
Operation environ-
Ambient temp-
Operating: 0 to +50℃, Storage: -15 to +60℃
ment robustness
erature range
(with no icing or condensation)
Ambient humi-
Operating and storage: 35% to 85% (with no co-
dity range
ndensation)
Ambient atmo-
No corrosive gases allowed
sphere
Degree of
IP20 (IEC60529)
protection
Vibration
Vibration frequency:
resistance
10 to 150 Hz Single-amplitude:0.35 mm
(durability)
Acceleration: 50m/s
2
10 times for 8 minutes
Shock resistance
150 m/s
3times each in 6 directions
2
(destructive)
(up/down, left/right, forward/backward)
Material
Case: Polycarbonate (PC), Plate face: PMMA
Weight
Approx. 650 g
Accessories
Touch pen (ZFX-TP), Exhaust unit (ZFX-EU),
Terminal block adapter (ZFX-XTB), Ferrite core
(2 p' ces), Power connector, Instruction Sheet
(this paper)
3. Input Specifications
RESET, DI0 to DI8, and DSA signals
Mode
NPN
PNP
Input voltage
12 to 24 VDC ±10%
12 to 24 VDC ±10%
ON current *1
5mA min.
5mA min.
ON voltage *1
8.8 V min.
8.8 V min.
OFF current *2
0.5 mA max.
0.5 mA max.
OFF voltage *2
1.1 V max.
1.1 V max.
ON delay
5 ms max.
5 ms max.
0.7 ms max.
0.7 ms max.
OFF delay
Internal circuit
Respective
COMIN
terminal
diagram
Respective
COMIN
terminal
･ Do not use excluding the combinations of the Camera and Controller specified in
this manual. It might cause the malfunction or damage.
･ Tighten the camera connector by a regulated torque, 0.15N･ m.
(3) Others
･ Do not attempt to dismantle, repair, or modify the product.
･ Dispose of this product as industrial waste.
･ Never use this product for safety devices used in nuclear power facilities or those
used for the protection of human life.
･ When using this product, make sure that safety measures such as fail-safe devices
are implemented.
(4) Regulations and Standards
This product is compliant with the standards below:
EN Standards(European Standards), EN61326-1
Electromagnetic environment : Industrial electromagnetic environment
(EN/IEC 61326-1 Table 2)
Also, the following condition is applied to the immunity test of this product.
: If the level of disturbance of the video is that with
characters on the monitor are readable, the test is pass.
●Notice for Korea Radio Law
Ａ급 기기 （업무용 방송통신기자재）
이 기기는 업무용(Ａ급) 전자파적합기기로서 판매자
또는 사용자는 이 점을 주의하시기 바라며,가정외의
지역에서 사용하는 것을 목적으로 합니다.
PRECAUTIONS FOR CORRECT USE
Observe the following precautions to prevent failure to operate, malfunctions, or
undesirable effects on product performance.
1. Installation Site
Do not install this product in locations subjected to the following conditions:
･ Ambient temperature outside the rating
･ Rapid temperature fluctuations (causing condensation)
･ Relative humidity outside the range of 35 to 85%
･ Direct vibration or shock
･ Reflection of intense light (such as other laser beams or electric arc-welding
machines)
･ Direct sunlight or near heaters
･ Strong magnetic or electric field
Also, do not install this product in locations subjected to the following conditions
to ensure its protective performance as described in the specifications:
･ Presence of corrosive or flammable gases
･ Presence of dust, salt, or iron particles
･ Water, oil, or chemical fumes or spray,or mist atmospheres
2. Power Supply and Wiring
･ When using a commercially available switching regulator, make sure that the
FG terminal is grounded.
･ If surge currents are present in the power lines, connect surge absorbers that suit the
operating environment.
･ Before turning ON the power after the product is connected, make sure that the
power supply voltage is correct, there are no incorrect connections (e.g. load
short-circuit) and the load current is appropriate. Incorrect wiring may result in
breakdown of the product.
･ Before connecting/disconnecting cables, make sure that the product is turned OFF.
The product may breakdown if it is connected/disconnected while the power is ON.
･ For cables, use only the exclusive products specified in this manual.
･ Use only combinations of the Camera and Controller specified in this manual.
･ Do not turn the power OFF in the following instances. Doing so will damage data
that is in the process of being saved.
-While data is being saved on the Controller
-While data is being saved on the SD card
･ The LCD monitor has been made using precision technology, and sometimes a few
pixels are missing in the panel. This is due to the structure of the LCD monitor, and
is not a malfunction.
･ Do not remove the base from the Camera.
･ Use the screws of accessory when fixing the terminal block. The product miqht
break when using the screws other than accessory.
3. Maintenance and Inspection
Do not use thinner, benzene, acetone or kerosene to clean the Camera and
Controller. If large dust particles adhere to the Camera, use a blower brush
(used to clean camera lenses) to blow them off. Do not use breath from your
mouth to blow the dust off. To remove dust particles from the Camera, wipe
gently with a soft cloth(for cleaning lenses)moistened with a small amount of
alcohol. Do not use excessive force to wipe off dust particles. Scratches to the
Camera might cause error.
4. About the cap of the camera connector
Please put up the cap to the camera connector not used when you use only
one camera of the cap of the camera connector.
5. Installation Precautions
5.1 Heat radiation
To improve heat radiation, install the Controller only in the orientation show below.
Right
Do not install the Controller in the following orientations.
Wrong
Wrong
5.2 Ventilation
ZFX-C15H
･ Install the Controller so that the distance between the Controller and other devices is
at least the dimensions shown in the figure below to improve the ventilation.
When installing Controller only:
Min.50 mm
TRIG signal
Mode
NPN
PNP
Input voltage
12 to 24 VDC ±10%
12 to 24 VDC ±10%
ON current *1
5mA min.
5mA min.
ON voltage *1
8.8 V min.
8.8 V min.
PNP
OFF current *2
0.5 mA max.
0.5 mA max.
OFF voltage *2
0.8 V max.
0.8 V max.
ON delay
0.1 ms max.
0.1 ms max.
OFF delay
0.1 ms max.
0.1 ms max.
Internal circuit
COMIN
diagram
Respective
terminal
*1:The ON current/voltage is the value of the current/voltage that changes the status
from OFF to ON. The value of the ON voltage is the potential difference between
COM IN and each input terminal.
*2:The OFF current/voltage is the value of the current/voltage that changes the status
from ON to OFF. The value of the OFF voltage is the potential difference between
COM IN and each input terminal.
*3:The ON/OFF delay time for TRIG signal is different from the circuit diagram for
RESET, DI0 to DI8, and DSA signals.
4. Output Specifications
OR, ERROR, RUN, ENABLE, GATE, DO0 to DO15 signals
Mode
NPN
Output voltage
12 to 24 VDC ±10%
Load current
45mA max.
ON residual voltage
2 V max.
OFF leakage current
0.2 mA max.
Internal circuit
Respective
diagram
terminal Load
COMOUT
STGOUT 0 to 1 signals
Mode
NPN
Output voltage
12 to 24 VDC ±10%
Load current
45mA max.
ON residual voltage
2 V max.
OFF leakage current
0.2 mA max.
Internal circuit
COMIN
diagram
Respective
Load
terminal
COMOUT
5. Parallel I/O Connector 0 (Standard Parallel Port)
Wire the Terminal Block Adapter (supplied) and plug it into the Controller' s parallel I/O
connector 0
Pin No.
11
20
PAR
ALL
EL1
1
10
Signal cable
Cable width : 0.14 mm
Cable length : 30 m
Tightening torque for the respective wire : 0.22 to 0.25 N･m
Tightening torque for the Terminal Block Adapter : 0.3 N･m
Terminal block adapter mounting screws:M2.6×7 screws
Note
Instead of the Terminal Block Adapter, the parallel I/O cable (ZFX-VP) can be connected
to it as well. The wiring of the parallel I/O cable is the same as that of the parallel I/O
connector 1.
When installing the Controller With the Exhaust Unit
attached:
Min.50 mm
･ Keep the ambient temperature less than 50℃. If the ambient temperature is higher
than 50℃,install a fan forced cooling system or an air conditioner to keep
the temperature lower than 50℃.
･ Avoid mounting on a panel, in which high-voltage emitting devices are installed to
prevent ZFX-C operation from being affected by noise.
･ Allow at least 10 m between the Controller and power lines to keep noise at a low
level in the operating environment.
6. Attaching ferrite core
Attach ferrite cores (supplied) to both ends of
the camera' s cable and the Controller' s
power cable, respectively.
Ferrite core
Ferrite core
7. Installing and Removing
7.1 Installing on the DIN Track
1. Hook the Controller' s upper hook onto the DIN track.
2. Push the Controller down onto the DIN track until its
lower hook is snapped into place.
1
Important
･Attach the End Plate (sold separately) to both sides of the
2
Controller on the DIN track.
･Attach the Exhaust Unit (supplied) to the Controller when
installing other devices adjacently on the same DIN track as the
Controller.
7.2 Removing Procedure
1
2
8. Attaching the Exhaust Unit to the Controller
Attach the Exhaust Unit (supplied) to the Controller when installing other devices next
to the Controller on the same DIN track. The Exhaust Unit also serves as the Touch Pen
Holder
9. Power supply specification
9.1 Recommended power supply
Use a power supply that meets the following specifications.
Item
Power supply Voltage
Output current
Recommended power supply
Recommended electric wire size
The pin assignment is as follows.Wire only required pins.
Pin No.
Signal name
Wire color
(ZFX-VP)
1
RESET
Brown
2
TRIG
Red
3
DI0
Orange
4
DI1
Yellow
Min.
5
DI2
Green
15 mm
6
DI3
Blue
7
DI4
Purple
8
DI5
Gray
9
DI6
White
10
DI7
Black
11
DI8
Brown
12
DSA
Red
13
OR
Orange
14
ERROR
Yellow
15
RUN
Green
16
ENABLE
Blue
Respective
terminal
17
GATE
Purple
18
DO15
Gray
19
COMIN
White
COMIN
20
COMOUT
Black
6. Parallel I/O Connector 1 (Extended Parallel Port)
Hold down the two latch locks on both sides of the connector of the parallel I/O cable
(ZFX-VP) to unlock the connector, and connect it to the Controller' s parallel I/O
connector 1. To lock the connector again,release the latch locks.
PNP
12 to 24 VDC ±10%
Pin No.
45mA max.
10
2 V max.
0.2 mA max.
20
COMOUT
Parallel I/O cable
Load
ZFX-VP (2 m/5 m)
Respective
terminal
10
PNP
1
12 to 24 VDC ±10%
20
45mA max.
2 V max.
0.2 mA max.
COMOUT
Specification of a parallel I/O cable
Item
Manufacturer name
Model number
Electric wire size (thickness)
Total cable width
Load
Cable length
Respective
terminal
COMIN
The pin assignment is as follows. Wire only required pins.
Pin No.
Signal name
Wire color
(ZFX-VP)
1
STGOUT0
Brown
2
STGOUT1
Red
3
DO0
Orange
4
DO1
Yellow
5
DO2
Green
6
DO3
Blue
7
DO4
Purple
8
DO5
Gray
9
DO6
White
2
2
to 1.0 mm
(accessories, 4p'ces)
9.2 Connecting Procedure
Use a DC power supply with countermeasures against high voltages (safe extra
low-voltage circuits on the secondary side). If the system must meet UL standards, use
a UL class Ⅱ power supply.
Min.15 mm
10.Communication with a Host Device
Before communicating with a host device, make sure that the product has started up.
Also, clear the receive buffers on the device in use or perform other measures since
undetermined signals might be output from the host interface when this product is
started up.
Specification
1. Part Names and Functions
Front
Ferrite core
When attaching ferrite cores to the
Controller's power cable, pass the
cable once through each ferrite core.
OMRON
ZFX-C10
-
+
DC power
supply
1
2
(9)
●
Front
Name
(1)Indicator
(2)LCD monitor/
End Plate (sold separately)
touch panel
PFP-M
OMRON
USB
ZFX-C10
OUTPUT RUN
ERROR ENABLE
Exhaust Unit
SD
CARD
MENU
ADJ
RUN
(3)Function keys
AUTO
ESC
(4)Touch pen
SET
1
2
3
4
PULL OPEN
DIN track (sold separately)
PFP-100N (1 m)
(5)USB port
PFP-50N (0.5 m)
PFP-100N2 (1 m)
(6)SD card slot
(7)Mode switch
1. Pull the Controller' s lower hook downwards.
2. Lift up the Controller from its bottom to remove
it from the DIN track.
(8)Control keys
(9)Strap holder for
touch pen
Note:The judgment result is output to the OR signal via the parallel interface.
●
Top
1. Attach the Exhaust Unit to the four
Touch Pen Holder
Name
mounting holes on the Controller.
(1)Monitor
connector
(2)Camera
connector
●
Bottom
Name
(1)Ethernet port
Exhaust Unit
(2)RS-232C/422
connector
Specification
(3)Console
Approx. 24 VDC (21.6 to 26.4 VDC)
connector
1.5 A min.
(4)Power
connector
S8VS-06024 (24 VDC, 2.5 A)
(5)Parallel port
0.14 to 1.5 mm
2
(max. 1 m)
Pin No. Signal name
Signal
Function
10
direction
11
Input
Restarts the ZFX.
12
Input
Measurement trigger signal input
13
Input
Command parameter
14
Input
Input
15
Input
16
Input
17
Input
Command input
18
Input
Input
19
Input
Input
Parallel command confirmation signal
20
Input
Data send request signal input
*1: Use the STGOUT0 or STGOUT1 signal when you want to connect a strobe device
Output
Level output / pulse output
to the ZFX.
Output
ON when an error occurs
Output
ON while in the RUN mode
Output
ON when measurement trigger signal
Dimensions
can be input
Output
ON for the preset output time
Output
Data output
-
Common for input signals, STGOUT0
and STGOUT1
-
Common for OR, ERROR, RUN,
ENABLE, GATE, DO15 signals
1
11
Note:Only connector 1 for camera 0 is provided on the ZFX-C10H/C15H.
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Pin No.
Buyer's application or use of the Product. At Buyer's request, Omron will
1
10
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
11
combination with the end product, machine, system, or other application or
11
20
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer's application, product or system.
Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
Connector
Flat cable
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
Hirose electric Co. Ltd.
Hitachi Cable, Ltd.
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
FX2B-20SA-1.27R
UL20012-ST10×28AWG
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
-
0.89 mm
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
-
12.70 mm
EQUIPMENT OR SYSTEM.
-
2 m / 5 m
See also Product catalog for Warranty and Limitation of Liability.
OMRON Corporation
Tokyo, JAPAN
Signal
Function
Regional Headquarters
direction
Output
Strobe trigger 0 output
Output
Strobe trigger 1 output
Output
Data output
Output
Output
Output
Output
Output
Output
D
Loosen the two screws on the top of the
1
Power connector (male) using a flat-blade
screwdriver.
Insert the DC power terminal (wire) into the
2
Power connector (male) and tighten the two
screws on the top of the Power connector to
fasten the power terminal with the
+
screwdriver.
-
Tightening torque:0.22 to 0.25 N･m.
24 VDC
Plug the Power connector (male) into the
3
Controller' s Power connector (female).
Tighten the two screws on the left and right
4
of the Power connector (male) with the
screwdriver to fasten it.
Tightening torque:0.22 to 0.25 N･m.
Operation
Top
Bottom
(4)
panel cover
(1)
(1)
(2)
(1)
(2)
(3)
(5)
USB
OUTPUT RUN
ERROR ENABLE
(6)
SD
CARD
CONSOLE
ADJ
MENU
RUN
RS-232C
(7)
(2)
ETHERNET
AUTO
ESC
PARALLEL1
PARALLEL0
RGB
CAMERA2
CAMERA1
(8)
SET
3
4
PULL OPEN
(4)
(5)
(3)
Function
"Measuring" indicator
RUN
Lights in green when in the RUN mode.
Error indicator
ERROR
Lights in red when an error occurs.
Judgment indicator
OUTPUT Lights in orange when the judgment result
is OK or NG according to the setting.(Note)
Trigger indicator
ENABLE Lights in blue when the ZFX-C is ready
for the measurement trigger input.
The LCD monitor displays setup menus and images captured
from the cameras. Various settings can be made on the touch
panel by tapping menu buttons in the LCD monitor using the
touch pen.
Specific functions are allocated to the Function keys.
The touch pen is used to operate the touch panel. This pen can be
attached to the Controller by tying its strap to the strap holder for
the touch pen.
This port is for connecting to a personal computer via a USB cable.
This slot is for inserting the SD Card.
This switch selects the operation mode.
MENU
Select this mode when setting measurement conditions.
ADJ
Select this mode when adjusting setting parameters as necessary
referencing the image and values displayed on the LCD monitor
during continuous test measurement (measurement without
measurement data output to external devices).
RUN
Select this mode when performing measurement.
These keys are used to perform operations without the use of the
touch pen.
This holder is for attaching the touch pen.
Function
This connector is for connecting to the LCD monitor (option) via a
monitor cable.
This connector is for connecting to a camera.Only connector 1
for camera 0 is provided on the ZFX-C10H/C15H.
Function
This port is for connecting to a personal computer via a 100Base-
TX/10Base-T cable.
This connector is for connecting to a PLC via an RS-232C or an
RS-422 cable.
This port is for connecting to the Console.
This connector is for connecting to the DC power supply.
This port is for connecting to devices such as a PLC using the
parallel cable.
Wire color
Signal
Function
(ZFX-VP)
direction
DO7
Black
Output
Data output
DO8
Output
Brown
Output
DO9
Red
DO10
Output
Orange
Output
DO11
Yellow
DO12
Green
Output
DO13
Output
Blue
Output
DO14
Purple
Gray
-
Common for STGOUT0, STGOUT1, and
COMOUT
DO0 to DO6 signals
-
(OPEN)
White
(Leave open)
COMOUT
-
Common for DO7 to DO14 signals
Black
Do not connect it with STGOUT1 for ZFX-C10H/C15H.
145
(130)
15
(Unit: mm)
(130)
4.5
82
72
52
Suitability for Use
Industrial Automation Company
Contact: www.ia.omron.com
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
s
Oc t , 20 1 4
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