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Staco Energy FLP-BAT-080-150-2-B-30K User Manual

Firstline plt series battery cabinet
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FIRSTLINE PLT
Battery Cabinet
FLP-BAT-080-150-2-B-30K
USER MANUAL
003-2620

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Summary of Contents for Staco Energy FLP-BAT-080-150-2-B-30K

  • Page 1 FIRSTLINE PLT Battery Cabinet FLP-BAT-080-150-2-B-30K USER MANUAL 003-2620...

  • Page 2: Table Of Contents

    CONTENTS Section 1 ......................... 1 Section 2 ......................... 2 Safety Warnings ......................2 Battery Life ........................5 Section 3 ......................... 6 Battery Cabinet Setup ....................6 Inspecting the Equipment .................... 6 Floor Loading ....................... 6 Clearances ........................6 Unloading the Cabinet(s) ..................... 7 Section 4 .........................

  • Page 3: Section 1

    SECTION 1 The FirstLine PL Extended Run Time Battery Cabinet for 30kVA are used in conjunction with the FirstLine PL/PLT 30 KVA uninterruptible power supplies (UPS) to prevent loss of valuable electronic information and minimize equipment downtime. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.

  • Page 4: Section 2

    This manual covers battery cabinets with the following part numbers: FLP-BAT-030-150-2-B-30K: battery cabinet fused at 90A (suitable for 30 KVA), 2 battery string matched to 208V UPS (204 cell system), with breakers. FLP-BAT-030-150-2-N-30K: battery cabinet fused at 90A (suitable for 30 KVA), 2 battery string matched to 208V UPS (204 cell system), without breakers.

  • Page 5: Table 1 - Symbols

    Table 1 - Symbols Danger / Risk of Electric Shock Caution Risk of Explosion Note Ground Connection Electrostatic Sensitive Device DANGER This battery cabinet contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the battery cabinet.
  • Page 6 CAUTION Batteries can present a risk of electrical shock or burn from high short circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. Risk of explosion if batteries are replaced by an incorrect type. Replace with same type and rating only.

  • Page 7: Battery Life

    BATTERY LIFE The batteries in your Staco UPS system were shipped from the factory fully charged. If you plan to place the batteries in storage for any period of time prior to installation and startup then the following precaution should be followed. Batteries placed in storage will age.

  • Page 8: Section 3

    The approximate weights are shown in the following table. Table 2 - Model Floor Loadings STANDARD MODEL FLOOR LOADING Model Maximum Weight Point Loading FLP-BAT-080-150-2-B-30K 3148 Lbs (1428 kg) 27.4 lb/in (1.9 kg/cm FLP-BAT-080-150-2-N-30K 3132 Lbs (1421 kg) 27.3 lb/in2 (1.9 kg/cm2)

  • Page 9: Unloading The Cabinet(S)

    UNLOADING THE CABINET(S) The following tools are required for unloading the cabinet(s):  Wrenches for 3/8” lag bolts.  Forklift or pallet jack  Phillips screwdriver CAUTION The Battery cabinets are heavy (see Table 2). Unloading the cabinets requires at least two people to safely remove the cabinets from the pallet.

  • Page 10: Section 4

    Carefully move the cabinet to the desired location and slowly lower the cabinet to the floor or other appropriate flat surface. Bolt to the floor if desired. With a Phillips screwdriver mount the four kick panels that were wrapped and placed in the cabinet.

  • Page 11: Figure 3 - Battery Cabinet With Front Doors Removed

    Closing the breakers before this may damage the UPS or blow fuses in the battery cabinet. BATTERY CIRCUIT BREAKER For Equipment Service And Support 1-866-261-1191 Staco Energy Products Co. 301 Gaddis Boulevard Dayton, OH 45403 Phone: 1-937-253-1191 Fax: 1-937-253-1723 www.stacoenergy.com FUSES BEHIND Do NOT open.

  • Page 12: Figure 4 - Front Internal View

    9. Conduit landing plates are located toward the rear of the cabinet on the top cover, side panels, and base to accommodate bottom wire entry to the cabinet (see Figure 1). Remove plates and drill or punch hole to fit conduit bushing with Greenlee punch or similar device.

  • Page 13: Connecting To The Firstline Pl Battery Cabinet

    CONNECTING TO THE FIRSTLINE PL BATTERY CABINET To be performed by authorized service personnel: Inspect battery trays for signs of damage. Verify that all terminal connections are sound. The red and black “powerpole” connectors will be connected, but the blue and white connectors on the wires joining the trays in the string should not be connected.
  • Page 14 The battery cabinet(s) to be installed must include the at least one –B version. The first –B cabinet must have its input terminal block (TB1) wired directly to the UPS. To wire additional battery cabinets, wire from TB2 of the first battery cabinet to TB1 of the second –B battery cabinet.

  • Page 15: Table 3 - Terminal Tightening Torques And Wires Sizes

    After the internal batteries in the UPS are connected, reinstall any panels that were removed and close the UPS doors. Refer to the UPS manual for guidance regarding this procedure. Do not close the Battery Cabinet circuit breakers until the display of the UPS shows the message: “Close Battery Switch”. Closing the breakers before this may damage the UPS or blow fuses in the Battery Cabinet.

  • Page 16: Section 5

    SECTION 5 CIRCUIT BREAKER INTERFACE NOTE: Disregard this section if tripping the battery cabinet breakers via REPO activation is not required. Figure 5 shows the location of the Battery Breaker Interface terminal block on the battery cabinet. NOTE: Wires to the Battery Breaker Interface terminal block TB4 must not enter the UPS or battery cabinet through the same port as the input/output or battery power wires.

  • Page 17: Section 6

    SECTION 6 BATTERY REMOVAL, INSTALLATION, AND SERVICE The batteries must only be serviced by authorized service personnel. Always wear eye protection and have eye wash near at hand. Never work on any connections that have not been disconnected from all other sources of voltage. Parallel connected battery cabinets require that all battery strings in all battery cabinets be disconnected before working within any particular cabinet.

  • Page 18: Figure 8 - Battery Tray

    If batteries are being replaced, only use the same manufacturer and battery type and rating as the battery removed. When the bus bars connecting the batteries are removed, be careful to avoid dropping bolts or shifting the bus bars so that they might short across adjacent battery terminals.

  • Page 19: Maintenance

    Spare kits are available for the FirstLine PL Extended Run Time Battery Cabinet series, please contact Staco Energy Products Co. service center for details. For maximum availability of the UPS, the batteries should be replaced as part of a comprehensive preventive maintenance program.
  • Page 20 Exposure to temperatures in excess of 90°F (32°C) should be limited to no more than 30 days per year. Under no circumstances should the battery be exposed to temperatures over 104° F (40° C) which can lead to thermal runaway, a condition that damages the battery.

  • Page 21: Figure 9 - Cabinet Schematic

    Figure 9 - Cabinet Schematic Page | 19...

This manual is also suitable for:

Flp-bat-030-150-2-n-30k

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