Alfa Laval ALTB-SB-20 Instruction Manual
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Alfa Laval ALTB-SB-20 Instruction Manual

Alfa Laval ALTB-SB-20 Instruction Manual

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Instruction Manual
ALTB-SB-20
ESE03056-EN6
Original manual
2020-05

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Summary of Contents for Alfa Laval ALTB-SB-20

  • Page 1 Instruction Manual ALTB-SB-20 ESE03056-EN6 2020-05 Original manual...

  • Page 3: Table Of Contents

    6. Technical Data ..................6.1. Technical data ..................7. Parts list / Service kits ................7.1. ALTB-SB-20-AE (with aeration) ..............7.2. ALTB-SB-20 (without aeration) ..............7.3. ALTB-SB-20 (with and without aeration) ............7.4. Mounting Tools ..................7.5. Installation Drawings ................8. Appendix ....................

  • Page 4: Ec Declaration Of Conformity

    1 EC Declaration of Conformity Revision of Declaration of Conformity: 2017-03-01 The Designated Company Alfa Laval Kolding A/S Company Name Albuen 31, DK-6000 Kolding, Denmark Address +45 79 32 22 00 Phone No. hereby declare that ALTB-SB Designation Type Serial number from AAC000000001 to AAC999999999...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1 Important information Always read the manual before using the agitator! WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the Agitator.

  • Page 6: Safety Precautions

    2 Safety All warnings in the manual are summarised on this page. Pay special attention to the instructions below so that serious personal injury and/or damage to the valve are avoided. 2.4 Safety precautions 2.4.1 Installation: Always read the technical data thoroughly (see 6 Technical Data). Always follow installation instructions thoroughly (see 3 Installation).

  • Page 7: Installation

    Check the direction of rotation before operation. 3.1 Unpacking/delivery Always use lifting equipment when handling the Agitator. Alfa Laval cannot be responsible for incorrect unpacking. Step 1 3.1.1 Inspect the delivery for visible transportation damage (crates and packaging) - all issues should be reported to carrier.

  • Page 8: Requirement For Installation, Personnel

    Always have the Agitator connected to power supply by authorized personnel. Note: Alfa Laval highly recommends installing motor protection guard to the Agitator. All position numbers and item numbers refer to the drawings show and specified in 7 Parts list / Service kits...
  • Page 9 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 1 3.3.2 See illustration in 7.5.1 page 38. A.
  • Page 10 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 2 3.3.3 See illustration in 7.5.1 page 38. A.
  • Page 11 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 3 3.3.4 See illustration and Parts List in 7.5.1 and 7.5.3. A.

  • Page 12: Installation (Assembling)

    3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.4 Installation (assembling) 3.4.1 Mounting of O-Rings in general A.
  • Page 13 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 5 3.4.2 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 14 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 6 3.4.3 If without Aeration go to Step 7. If with Aeration continue below: See illustrations, 7.1, 7.2, and 7.5.3.
  • Page 15 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 7 3.4.4 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 16 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 8 3.4.5 See illustrations, 7.1, 7.2, and 7.5.3. The Mechanical seal pos.
  • Page 17 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 9 3.4.6 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 18 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. D. The washer pos. 18 consists of two parts attached to each other with some silicone as shown on the picture. It is important that the parts are positioned as shown.

  • Page 19: Installation, Electrically

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 20: Operation

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.1 Operation Rotation of agitator must always be clockwise.

  • Page 21: Cleaning

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.4 Cleaning 4.4.1 General Information The agitator is fitted with a rotating spray ball designed to clean agitator and tank as part of the same process.

  • Page 22: Maintenance

    5 Maintenance Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 5.1 General Maintenance - Maintenance of the Agitator should only be performed by authorized personnel. - For maintenance instructions of gear motor please see 8.5 “Drive Unit Instruction”.

  • Page 23: Technical Data

    6 Technical Data Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 6.1 Technical data Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation / delivery note: Dimensions to be found in 7 Parts list / Service kits Power supply: See gear motor and/or order confirmation/delivery note.

  • Page 24: Parts List / Service Kits

    7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1 ALTB-SB-20-AE (with aeration) 7.1.1 Drawing (item number 9614313201)
  • Page 25 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1.2 Part list (item number 9614313201): Pos. Qty.Item No. Drawing No. Denomination Materials Total weight [kg] See table on Shaft, Propeller and Bottom console, type 20...

  • Page 26: Altb-Sb-20 (Without Aeration)

    7.2 ALTB-SB-20 (without aeration) 7.2.1 Drawing (item number 9614311901): As shown on 7.1.1 “ALTB-SB-20 (with aeration)” but without part no: 6, 7, 27, 34 and 36. 7.2.2 Part list (item number 9614311901): As shown on 7.1.2 “ALTB-SB-20 (with aeration)” but without part no: 6, 7, 27, 34 and 36.

  • Page 27: Altb-Sb-20 (With And Without Aeration)

    7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3 ALTB-SB-20 (with and without aeration) 7.3.1 Shaft, Propeller and Bottom console assembly, Drawing (Item number 9614314201): To be welded by customer 7.3.2 Shaft, Propeller and Bottom console assembly, Part List (Item number 9614314201):...
  • Page 28 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.3 Adjustable leg for bottom console, Drawing 7.3.4 Adjustable leg for bottom console, Variants (Drawing number 9614324109): (Drawing number 9614324109): Item No.
  • Page 29 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.5 Agitator shaft, welded, Drawing (Drawing number 96143097): 7.3.6 Agitator shaft, welded, Variants (Drawing number 96143097): Item No. Drawing No. L / [mm]...
  • Page 30 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.7 Propeller, Drawing (Drawing number 96143103): 7.3.8 Propeller, Variants (Drawing number 96143103): Item No. Drawing No. Ø Propeller / [mm] Weight [kg]...
  • Page 31 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.9 Bottom Console for Agitator, Drawing (Drawing number 96143106): 7.3.10 Bottom Console for Agitator, Variants (Drawing number 96143106): Item No. Drawing Leg 1...
  • Page 32 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Item No. Drawing Leg 1 Leg 2 Leg 3 Weight Item No. Drawing No. Leg 1 Leg 2 Leg 3 Weight (mm)
  • Page 33 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.11 Agitator shaft, welded, Drawing (Drawing number 96143101): 7.3.12 Agitator shaft, welded, Variants (96143101): Item No. Drawing No. L / [mm] Weight [kg] Item No.
  • Page 34 Labelling: CE and CEL *For more information and certificate see 8.4 “Drive Unit Lubrication”. Please contact Alfa Laval if a new gear motor is required. In this way it is ensured that the new gear motor fulfils all local legislation.
  • Page 35 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.14 Tube, CIP for spray ball, Drawing (Drawing number 96143085): 7.3.15 Tube, CIP for spray ball, Variants (Drawing number 96143085): Item No.

  • Page 36: Mounting Tools

    7.4 Mounting Tools The mounting tool must be used for correct installation of ALTB-SB-20 (the same tool can also be used for ALTB-SB-30). The tool is able to be used on top flanges / welding flanges with M16 screws (the holes are Ø17mm) positioned with the following bolt circles: - 16 holes in: Ø500 mm, Ø550 mm, Ø600 mm...
  • Page 37 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.4.2 Mounting Tool, Parts List (Item number 9614311501): Pos. Item No. Drawing No. Denomination Material 9614312401 96143124 Aluminium 6061 Alloy Tool - Guide plate...

  • Page 38: Installation Drawings

    Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5 Installation Drawings The mounting tool must be used for correct shaft adjustment and installation of ALTB-SB-20. All position numbers are according to drawings and BOM’s 7.1, 7.2, 7.3, 7.4.
  • Page 39 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5.3 Complete Agitator in tank X1 = “Thickness of Gasket” + “Thickness of Top Plate”, if gasket is an O-ring then “Thickness of Gasket” = 0 7.5.4 Complete Agitator in Tank, Parts List:...
  • Page 40 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.

  • Page 41: Appendix

    We hereby confirm that the materials used in the equipment stated in this manual are suitable and licensed for FDA and can be used in food applications in accordance with FDA. Handling/assembly at Alfa Laval has not changed the material characteristics and parts have not been contaminated with unacceptable products.

  • Page 42: Order Specific "Tank With Agitator" Drawing, Example

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.2 Order specific “Tank With Agitator” drawing, example Offset of agitator = 125 mm Height of Bottom Console = 325 mm...

  • Page 43: Wps

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.3 WPS...

  • Page 44: Drive Unit Lubrication

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.4 Drive unit lubrication Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Benefits for your application The oils meet the requirements according to DIN 51 517 – 03, CLP Registered by NSF as H1 lubricants for use in food-processing and pharmaceutical industries, complies with FDA 21 CFR Sec.
  • Page 45 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Klübersynth UH1 6 oils achieve a particularly Viscosity selection...
  • Page 46 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Product data Klübersynth UH1 6- … Marking acc. to DIN 51502...
  • Page 47 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Viscosity-Temperature Diagram Lubrication is our world With more than 2000 products available around the world, you can be sure that Klüber has the right product for your application.
  • Page 48 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. NSF International / Nonfood Compounds Registration Program July 28, 2008 Dr. Luciana Husfeld KLUBER LUBRICATION MUNCHEN KG. GEISENHAUSENER STR. 7 81379 MÜNCHEN GERMANY RE: Klübersynth UH1 6-220 Category Code: H1 NSF Registration No.

  • Page 49: Drive Unit Instruction

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.5 Drive unit instruction Intelligent Drivesystem s, Worldwide Services B1000 Operating and Assembly Instructions for DRIVESYSTEMS Gear Units and Geared Motor s...
  • Page 50 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 51 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 52 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 53 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 54 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 55 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 56 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 57 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 58 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 59 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 60 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 61 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 62 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 63 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 64 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 65 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 66 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 67 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 68 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 69 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 70 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 71 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 72 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 74 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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