Alfa Laval ALTB-SB-20 Instruction Manual
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Alfa Laval ALTB-SB-20 Instruction Manual

Alfa Laval ALTB-SB-20 Instruction Manual

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Instruction Manual
ALTB-SB-20
ESE03056-EN7
Original manual
2022-11

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Summary of Contents for Alfa Laval ALTB-SB-20

  • Page 1 Instruction Manual ALTB-SB-20 ESE03056-EN7 2022-11 Original manual...

  • Page 3: Table Of Contents

    7. Parts list / Service kits ..............7.1. ALTB-SB-20-AE (with aeration) ..............7.2. ALTB-SB-20 (without aeration) ..............7.3. ALTB-SB-20 (with and without aeration) ............7.4. Mounting Tools ..................7.5. Installation Drawings ................8. Appendix ..................8.1. Declaration of Compliance ...............

  • Page 4: Declarations Of Conformity

    EU Declaration Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that ALTB-SB Designation Type Serial number from AAC000000001 to AAC999999999...
  • Page 5 UK Declaration Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that ALTB-SB Designation Type Serial number from AAC000000001 to AAC999999999...

  • Page 6: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1 Important information Always Always Always r r r ead ead the the manual manual befor manual befor before e e using using using the the agitator!

  • Page 7: Safety Precautions

    2 Safety All warnings in the manual are summarised on this page. Pay special attention to the instructions below so that serious personal injury and/or damage to the valve are avoided. 2.4 Safety precautions 2.4.1 Installation: Installation: 2.4.1 2.4.1 Installation: Always Always read the technical data thoroughly (see 6 Technical Data).

  • Page 8: Unpacking/Delivery

    Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.1 Unpacking/delivery Always Always Always use lifting equipment when handling the Agitator. Alfa Laval cannot be responsible for incorrect unpacking. Step 1 1 1 Step Step 3.1.1 3.1.1 3.1.1 Inspect the delivery for visible transportation damage (crates and packaging) - all issues should be reported to carrier.

  • Page 9: Requirement For Installation, Personnel

    Always use lifting equipment when handling heavy parts of the Agitator. Never connect to power during installation. Always have the Agitator connected to power supply by authorized personnel. Note: Alfa Laval highly recommends installing motor protection guard to the Agitator. All All All position position numbers...
  • Page 10 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 1 1 1 3.3.2 3.3.2 3.3.2...
  • Page 11 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 2 2 2 3.3.3 See illustration in 7.5.1 page 41.
  • Page 12 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 3 3 3 3.3.4 3.3.4 3.3.4 See illustration and Parts List in 7.5.1 and 7.5.3.

  • Page 13: Installation (Assembling)

    3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.4 Installation (assembling) 3.4.1 Mounting Mounting of of of O O O - - - Rings Rings in in in general general 3.4.1...
  • Page 14 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 5 5 5 3.4.2 3.4.2 3.4.2 See illustrations, 7.1, 7.2, and 7.5.3.
  • Page 15 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 6 6 6 3.4.3 If without Aeration go to Step 7.
  • Page 16 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 7 7 7 3.4.4 3.4.4 3.4.4 See illustrations, 7.1, 7.2, and 7.5.3.
  • Page 17 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 8 8 8 3.4.5 See illustrations, 7.1, 7.2, and 7.5.3.
  • Page 18 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step Step Step 9 9 9 3.4.6 3.4.6 3.4.6 See illustrations, 7.1, 7.2, and 7.5.3.
  • Page 19 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. D. The washer pos. 18 consists of two parts attached to each other with some silicone as shown on the picture. It is important that the parts are positioned as shown.

  • Page 20: Installation, Electrically

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 21: Operation

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.1 Operation Rotation of agitator must always be clockwise.

  • Page 22: Cleaning

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.4 Cleaning 4.4.1 General General Information Information 4.4.1...

  • Page 23: Maintenance

    5 Maintenance Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 5.1 General Maintenance - Maintenance of the Agitator should only be performed by authorized personnel. - For maintenance instructions of gear motor please see 8.5 “Drive Unit Instruction”.

  • Page 24: Technical Data

    6 Technical Data Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 6.1 Technical data Envir Environmental Envir onmental onmental r r r equir equir equirements: ements: ements: Temperature: 10°C - 40°C Relative humidity: 20% - 80%...

  • Page 26: Parts List / Service Kits

    7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1 ALTB-SB-20-AE (with aeration) 7.1.1 7.1.1 Drawing 7.1.1 Drawing (item Drawing (item number (item number 9614313201) number 9614313201) 9614313201)
  • Page 27 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1.2 7.1.2 Part 7.1.2 Part Part list list (item list (item (item number number 9614313201): number 9614313201): 9614313201): P- P- P- Item Item No.

  • Page 28: Altb-Sb-20 (Without Aeration)

    (item number number 9614311901): 9614311901): 7.2.1 7.2.1 Drawing (item number 9614311901): As shown on 7.1.1 “ALTB-SB-20 (with aeration)” but without part no: 6, 7, 27, 34 and 36. 7.2.2 7.2.2 Part 7.2.2 Part list Part list (item list (item (item number...

  • Page 29: Altb-Sb-20 (With And Without Aeration)

    7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3 ALTB-SB-20 (with and without aeration) 7.3.1 Shaft, Shaft, Pr Pr Propeller opeller and and Bottom Bottom console console assembly assembly, , , Drawing...
  • Page 30 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.3 7.3.3 Adjustable 7.3.3 Adjustable Adjustable leg leg for for bottom bottom bottom console, console, Drawing console, Drawing Drawing 7.3.4 7.3.4 7.3.4 Adjustable...
  • Page 31 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.5 7.3.5 Agitator 7.3.5 Agitator shaft, Agitator shaft, welded, shaft, welded, welded, Drawing Drawing Drawing (Drawing (Drawing number (Drawing number number 96143097):...
  • Page 32 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.7 Pr Pr Propeller opeller, , , Drawing Drawing (Drawing (Drawing number number 96143103): 96143103): 7.3.7 7.3.7 opeller Drawing (Drawing number 96143103): 7.3.8 Pr Pr Propeller...
  • Page 33 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.9 7.3.9 Bottom 7.3.9 Bottom Console Bottom Console Console for for Agitator Agitator Agitator, , , Drawing Drawing Drawing (Drawing (Drawing (Drawing number...
  • Page 34 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Item Item No. Item Drawing Drawing No. Drawing No. Leg Leg 1 1 1 Leg 2 2 2 Leg 3 3 3...
  • Page 35 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.11 7.3.11 Agitator 7.3.11 Agitator shaft, Agitator shaft, shaft, welded, welded, Drawing welded, Drawing Drawing (Drawing (Drawing (Drawing number number number 96143101):...
  • Page 36 Labelling: CE and CEL *For more information and certificate see 8.4 “Drive Unit Lubrication”. Please contact Alfa Laval if a new gear motor is required. In this way it is ensured that the new gear motor fulfils all local legislation.
  • Page 37 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.14 7.3.14 T T T ube, 7.3.14 ube, ube, CIP CIP for for spray spray spray ball, ball, ball, Drawing Drawing Drawing (Drawing...
  • Page 38 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.16 7.3.16 7.3.16 W W W elding elding elding Flange Flange Flange (Counter (Counter (Counter Flange), Flange), Drawing Flange), Drawing Drawing (Drawing...

  • Page 39: Mounting Tools

    7.4 Mounting Tools The mounting tool must be used for correct installation of ALTB-SB-20 (the same tool can also be used for ALTB-SB-30). The tool is able to be used on top flanges / welding flanges with M16 screws (the holes are Ø17mm) positioned with the following bolt circles: - 16 holes in: Ø500 mm, Ø550 mm, Ø600 mm...
  • Page 40 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.4.2 Mounting Mounting T T T ool, ool, Parts Parts List List (Item (Item number number 9614311501): 9614311501): 7.4.2 7.4.2 Mounting ool,...

  • Page 41: Installation Drawings

    Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5 Installation Drawings The mounting tool must be used for correct shaft adjustment and installation of ALTB-SB-20. All position numbers are according to drawings and BOM’s 7.1, 7.2, 7.3, 7.4.
  • Page 42 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5.3 Complete Complete Agitator Agitator in in in tank tank 7.5.3 7.5.3 Complete Agitator tank X1 = “Thickness of Gasket” + “Thickness of Top Plate”, if gasket is an O-ring then “Thickness of Gasket” = 0 7.5.4...
  • Page 43 7 Parts list / Service kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.

  • Page 44: Appendix

    We hereby confirm that the materials used in the equipment stated in this manual are suitable and licensed for FDA and can be used in food applications in accordance with FDA. Handling/assembly at Alfa Laval has not changed the material characteristics and parts have not been contaminated with unacceptable products.

  • Page 45: Order Specific "Tank With Agitator" Drawing, Example

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.2 Order specific “Tank With Agitator” drawing, example Offset of agitator = 125 mm Height of Bottom Console = 325 mm...

  • Page 46: Wps

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.3 WPS 8.4 Drive unit lubrication...
  • Page 47 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 48 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 49 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 50 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 51 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.

  • Page 52: Drive Unit Instruction

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.5 Drive unit instruction...
  • Page 53 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 54 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 55 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 56 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 57 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 58 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 59 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 60 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 61 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 62 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 63 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 64 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 65 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 66 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 67 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 68 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 69 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 70 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 71 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 72 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 73 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 74 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 75 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 76 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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Altb-sb-20-ae

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