Alfa Laval ALTB-SB-30 Instruction Manual
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Alfa Laval ALTB-SB-30 Instruction Manual

Alfa Laval ALTB-SB-30 Instruction Manual

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Instruction Manual
ALTB-SB-30
ESE03057-EN5
Original manual
2018-08

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Summary of Contents for Alfa Laval ALTB-SB-30

  • Page 1 Instruction Manual ALTB-SB-30 ESE03057-EN5 2018-08 Original manual...

  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. EC Declaration of Conformity ............... 2. Safety ....................2.1. Important information ................2.2. Warning signs ..................2.3. Intended use ..................

  • Page 4: Ec Declaration Of Conformity

    1 EC Declaration of Conformity The Designated Company Alfa Laval Kolding A/S Company Name Albuen 31, DK-6000 Kolding, Denmark Address +45 79 32 22 00 Phone No. hereby declare that ALTB-SB Designation Type is in conformity with the following directives with amendments: Machinery Directive 2006/42/EC FDA 21CFR§177...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1 Important information Always read the manual before using the agitator! WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the agitator.

  • Page 6: Safety Precautions

    2 Safety All warnings in the manual are summarised on this page. Pay special attention to the instructions below so that serious personal injury and/or damage to the valve are avoided. 2.4 Safety precautions 2.4.1 Installation: Always read the technical data thoroughly (see 6 Technical Data). Always follow installation instructions thoroughly (see 3 Installation).

  • Page 7: Installation

    3.1 Unpacking/delivery Always use lifting equipment when handling the agitator. Alfa Laval cannot be held responsible for incorrect unpacking. Step 1 3.1.1 Inspect the delivery for visible transportation damage (crates and packaging) - all issues should be reported to carrier.

  • Page 8: Requirement For Installation, Personnel

    Always use lifting equipment when handling heavy parts of the Agitator. Never connect to power during installation. Always have the Agitator connected to power supply by authorized personnel. Note: Alfa Laval highly recommends installing motor protection guard to the Agitator.
  • Page 9 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. All position numbers and item numbers refer to the drawings show and specified in 7 Parts list / Service Kits Step 1 3.3.2 See illustration in 7.5.
  • Page 10 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 2 3.3.3 See illustration in 7.5.1. page 44. A.
  • Page 11 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 3 3.3.4 See illustration and Parts List in 7.5.1 and 7.5.3. A.

  • Page 12: Installation (Assembling)

    3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.4 Installation (assembling) 3.4.1 Mounting of O-Rings in general A.
  • Page 13 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 5 3.4.2 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 14 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 6 3.4.3 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 15 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 7 3.4.4 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 16 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 8 3.4.5 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 17 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. A. “Tool – Top Guide” pos. 82 can also be used to press the rotating part of the seal pos. 29 along the shaft. B.
  • Page 18 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 9 3.4.6 See illustrations, 7.1, 7.2, and 7.5.3. A.
  • Page 19 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. E. Mount the “Gasket Support” pos. 11 into the “Intermedia coupling” pos. 6 – use some food approved grease to “glue” it in. Figure 13, Gasket support Figure 12, Gasket support in place F.
  • Page 20 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 10 (only for ALTB-SB-AE, Agitators with aeration) 3.4.7 See illustrations, 7.1 and 7.5.3.
  • Page 21 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 11 3.4.8 See illustrations, 7.1 and 7.5.3. A.
  • Page 22 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. Step 12 3.4.9 See illustrations, 7.1 and 7.5.3. ®...
  • Page 23 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. D. The gear motor pos. 2 is gently lowered onto the console using a hoist. ®...
  • Page 24 3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. K. Use of gear motor covers is not permitted due to risk of reduced cooling on motor. L.

  • Page 25: Installation, Electrically

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 26: Operation

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.1 Operation Rotation of agitator must always be clockwise.

  • Page 27: Cleaning

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. 4.4 Cleaning 4.4.1 General Information The agitator is fitted with a rotating spray ball designed to clean agitator and tank as part of the same process.

  • Page 28: Maintenance

    5 Maintenance Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 5.1 General Maintenance - Maintenance of the Agitator should only be performed by authorized personnel. - For maintenance instructions of gear motor please see 8.5 “Drive Unit Instruction”.

  • Page 29: Technical Data

    6 Technical Data Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation / delivery note: Dimensions to be found in 7 Parts list / Service kits...

  • Page 30: Parts List / Service Kits

    7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1 ALTB-SB-AE (with aeration) 7.1.1 Drawing (item number 9614322101)
  • Page 31 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.1.2 Part list (item number 9614322101): Pos. No. Qty. Item No. Drawing No. Denomination Materials Total weight [kg] 96143242 See table on drawing...

  • Page 32: Altb-Sb (Without Aeration)

    7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.2 ALTB-SB (without aeration) 7.2.1 Drawing (item number 9614322201)
  • Page 33 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.2.2 Part list (item number 9614322201): Pos. No. Item No. Drawing No. Denomination Materials Total weight Qty. [kg] See table on drawing 96143242...

  • Page 34: Altb-Sb (With And Without Aeration)

    7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3 ALTB-SB (with and without aeration) 7.3.1 Shaft, Propeller and Bottom console assembly, Drawing (Item number 9614324201): To be welded by customer 7.3.2 Shaft, Propeller and Bottom console assembly, Part List (Item number 9614324201):...
  • Page 35 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.3 Adjustable leg for bottom console, Drawing (Drawing number 9614324109): 7.3.4 Adjustable leg for bottom console, Variants (Drawing number 9614324109): Item No.
  • Page 36 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.5 Agitator shaft, welded, Drawing (Drawing number 96143204): 7.3.6 Agitator shaft, welded, Variants (Drawing number96143204): Item No. Drawing No. L / [mm]...
  • Page 37 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.7 Propeller, Upper, Drawing (Drawing number 96143199): 7.3.8 Propeller, Upper, Variants (Drawing number 96143199): Item No. Drawing No. Ø Propeller / [mm]...
  • Page 38 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.9 Propeller, Bottom, Drawing (Drawing number 96143202): 7.3.10 Propeller, Bottom, Variants (Drawing number 96143202): Item No. Drawing No. Ø Propeller / [mm]...
  • Page 39 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.11 Bottom Console for Agitator, Drawing (Drawing number 96143106): 7.3.12 Bottom Console for Agitator, Variants (Drawing number 96143106): Item no. Drawing Leg 1...
  • Page 40 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Item No. Drawing Leg 1 Leg2 Leg 3 Weight Item No. Drawing Leg 1 Leg 2 Leg 3 Weight (mm) (mm) (mm)
  • Page 41 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.13 Agitator shaft, welded, Drawing (Drawing number 96143208): 7.3.14 Agitator shaft, welded, Variants (Drawing number 96143208): Item No. Drawing No. L / [mm]...
  • Page 42 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.3.15 Gear motor, Variants (Drawing number 96143233): Item No. Voltage Frequency Energy class Weight / [kg] Country code 9614323303 3x230/400V +/-10% 50 Hz EU;CH;AU;CN;Other...

  • Page 43: Mounting Tools

    7.4 Mounting Tools The mounting tool must be used for correct installation of ALTB-SB-30 (the same tool can also be used for ALTB-SB-20). The tool is able to be used on top flanges / welding flanges with M16 screws (the holes are Ø17mm) positioned with the following bolt circles: - 16 holes in: Ø500 mm, Ø550 mm, Ø600 mm...

  • Page 44: Installation Drawings

    Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5 Installation Drawings The mounting tool must be used for correct shaft adjustment and installation of ALTB-SB-30. All position numbers are according to drawings and BOM’s 7.1, 7.2, 7.3 and 7.4.
  • Page 45 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 7.5.3 Complete Agitator in tank X1 = “Thickness of Gasket” + “Thickness of Top Plate”, if gasket is an O-ring then “Thickness of Gasket” = 0 7.5.4 Complete Agitator in Tank, Parts List:...
  • Page 46 7 Parts list / Service Kits Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.

  • Page 47: Appendix

    We hereby confirm that the materials used in the equipment stated in this manual are suitable and licensed for FDA and can be used in food applications in accordance with FDA. Handling/assembly at Alfa Laval has not changed the material characteristics and parts have not been contaminated with unacceptable products.

  • Page 48: Order Specific "Tank With Agitator" Drawing, Example

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.2 Order specific “Tank With Agitator” drawing, example Offset of agitator = 175 mm Height of Bottom Console = 450mm...

  • Page 49: Wps

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.3 WPS...

  • Page 50: Drive Unit Lubrication

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.4 Drive unit lubrication Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Benefits for your application The oils meet the requirements according to DIN 51 517 – 03, CLP Registered by NSF as H1 lubricants for use in food-processing and pharmaceutical industries, complies with FDA 21 CFR Sec.
  • Page 51 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Klübersynth UH1 6 oils achieve a particularly Viscosity selection...
  • Page 52 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Product data Klübersynth UH1 6- … Marking acc. to DIN 51502...
  • Page 53 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Viscosity-Temperature Diagram Lubrication is our world With more than 2000 products available around the world, you can be sure that Klüber has the right product for your application.
  • Page 54 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. NSF International / Nonfood Compounds Registration Program July 28, 2008 Dr. Luciana Husfeld KLUBER LUBRICATION MUNCHEN KG. GEISENHAUSENER STR. 7 81379 MÜNCHEN GERMANY RE: Klübersynth UH1 6-220 Category Code: H1 NSF Registration No.

  • Page 55: Drive Unit Instruction

    8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. 8.5 Drive unit instruction Intelligent Drivesystems, Worldwide Services B1000 Operating and Assembly Instructions for DRIVESYSTEMS Gear Units and Geared Motor s...
  • Page 56 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 57 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 58 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 59 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 60 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 61 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 62 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 63 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 64 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 65 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 66 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 67 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 68 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 69 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 70 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 71 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 72 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 73 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 74 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 75 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 76 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 77 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 78 8 Appendix Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts.
  • Page 80 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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