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Summary of Contents for Hirschmann Mentor EI65
- Page 1 HIRSCHMANN LENGTH-ANGLE-RADIUS-LOAD INDICATING SYSTEM Mentor EI65 OPERATOR’S MANUAL P/N 190231, Rev. A, 12/22/09...
- Page 3 All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without prior consent of Hirschmann. © 2009 Hirschmann Automation and Control, Chambersburg, PA 17201, USA © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc...
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Page 5: Table Of Contents
Operator’s Manual Mentor EI65 Table of Contents 1. GENERAL INFORMATION ......................1 2. WARNINGS........................... 1 3. SYSTEM DESCRIPTION ......................2 3.1 System Function ......................2 3.2 Operating Console ..................... 5 3.3 Control Identification ....................6 4. PROGRAMMING PROCEDURE....................9 4.1 Startup Procedure ...................... 9 4.2 Setting Operating Configuration of the Crane ............ -
Page 7: General Information
2. WARNINGS • The Mentor EI65 is an operational aid that warns a crane operator of certain approaching hazardous conditions, which could cause damage to equipment and personnel. • The device is not, and shall not be, a substitute for good operator judgment, experience and use of accepted safe crane operating procedures. -
Page 8: System Description
Operator’s Manual Mentor EI65 3. SYSTEM DESCRIPTION The Hirschmann Mentor EI65 System consists of an operating console with a central microprocessor unit, length/angle sensor, force transducers and anti-two block switches. Boom length and boom angle is registered by the length/angle sensor mounted inside the cable reel, which is mounted on the boom. - Page 9 Programming Procedure Figure 1: Mentor EI65 system Components of the Telescopic Crane 1. Console 2. Cable Reel 3. Linerider or Force Transducer * 4. A2B Switch 5. Analog to CAN converter * The load sensor depends on the system and crane options. Refer to Installation Manual for system kit options.
- Page 10 Operator’s Manual Mentor EI65 Figure 2: Mentor EI65 system Components of the Lattice Crane 1. Console 2. Cable Reel 3. Linerider or Force Transducer* 4. A2B Switch 5. Angle Sensor 6. Analog to CAN converter * The load sensor depends on the system and crane options.
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Page 11: Operating Console
3. “Horn OFF” and Alarm Light Button 4. “SELECT” Button 5. “Reevings/Hoist” Button 6. “LIMIT” Button 7. “TARE” Button 8. “OK” Button 9. “DOWN” Button 10. “UP” Button 11. Data Display © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc... -
Page 12: Control Identification
Operator’s Manual Mentor EI65 3.3 Control Identification The above figure illustrates the controls and displays of the Mentor EI65 Operating Console. The numbers of the illustration correspond to the numbers in the following list, which describes the function of each control. - Page 13 “Down” direction. The instruction to use this button will be given on the display. 10 “Up” Button The button “Up” is used to get an increase of a numerical value at the display during the setting procedure of limits and operating conditions. © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc...
- Page 14 Operator’s Manual Mentor EI65 11 Data Display The display will show technical information as well as operating information and instructions for the operator. During crane operation the readout will display the actual load, the tip height, the boom length, the boom angle, the working radius, the selected hoist winch and the number of reevings (parts of line).
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Page 15: Programming Procedure
Programming Procedure 4. PROGRAMMING PROCEDURE During the startup phase the Mentor EI65 System automatically starts with a programming procedure which relies on the correct entry by the crane operator. This procedure consists of three parts: • Startup Procedure • Setting operating configuration of the crane •... -
Page 16: Setting Operating Configuration Of The Crane
Operator’s Manual Mentor EI65 4.2 Setting Operating Configuration of the Crane Note: Only calibrated operating selections, i.e. extension and/or jibs, will appear in the following operating configuration selection. Step 1 To enter new values the “Select” button has to be pressed. - Page 17 Use the “DOWN” button to toggle between the Main Hoist and the Auxiliary PUSH ↓ OR OK Hoist. Confirm the selection by pressing the “OK” button. AUXILIARY HOIST? PUSH ↓ OR OK © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc...
- Page 18 Operator’s Manual Mentor EI65 Step 12 Press Button “OK” to enter the number of reevings (parts of line) being used. If the operator wants to continue with the previously programmed REEVING? PUSH ↓ OR OK or default number of reevings, press “DOWN” button.
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Page 19: Setting Of Reevings
PRE-OPERATION INSPECTION to ensure the data shown is correct. It is only possible to select the AUX hoist if it has been calibrated during the initial installation of the Mentor EI65. Reference the Calibration Manual 190228 for calibration instructions. © Hirschmann Automation and Control Rev. -
Page 20: Activating And Setting Of Preset Limits
Operator’s Manual Mentor EI65 4.3 Activating and Setting of Preset Limits The Mentor EI65 system is equipped with the following presets: • limit for maximum hook load • limits for maximum and minimum boom angle, boom length and working radius. -
Page 21: Setting Of Boom Angle Presets
If the values are incorrect press “OK” button and MIN. LIMIT: restart the limit preset procedure. Pressing “OK” will store the preset values and return to the working screen. © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc... -
Page 22: Setting Of Boom Radius Presets
Operator’s Manual Mentor EI65 4.3.3 Setting of Boom Radius Presets Step 1 This message appears after pushing the “LIMIT” button and pressing the RADIUS LIMIT? “DOWN” button to scroll through the limits. To set a minimum and PUSH ↓ OR OK maximum boom radius limit press the “OK”... -
Page 23: Setting Of Boom Load Presets
“OK” button. In this case the system sets all limits on their default values. PUSH ↓ OR OK The Load Limit and Maximum and Minimum Angle Limit are active. All other limits are deactivated. © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc... -
Page 24: Pre-Operation Inspection
Operator’s Manual Mentor EI65 5. PRE-OPERATION INSPECTION Prior to operating the crane, the following checks must be made: 1. Check the cabling connecting the various parts of the system for physical damage. 2. Check the anti-two block switches and weights for free movement. -
Page 25: Operation
Mentor EI65 console and crane. The operator is responsible for verifying the operating information is correct. Anytime the operator deems necessary;... -
Page 26: Service And Maintenance
The error codes listed in the Malfunction Table will identify various faults that can occur with the Mentor EI65. Following the Malfunction Table are pages, which explain each fault and describe the action, which shall be, taken to correct the fault. -
Page 27: Malfunction Table
Check luffing angle sensor circuit ADC-Measuring value WG2 too low Check luffing angle sensor circuit • Limits set by the operator refer to Operator’s Manual, Section 4.3. Activating and Setting Preset Limits © Hirschmann Automation and Control Rev. - 12/22/09 190231_A.doc... - Page 28 Operator’s Manual Mentor EI65 HANDBOOK REVISIONS REV DATE NAME DESCRIPTION 01/05/09 Create Word .DOC file from previous EI65 Operator’s Handbook. 12/22/09 Add description of override function, replace old pictures of EI65 in wiring diagrams with picture of Mentor © Hirschmann Automation and Control Rev.
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