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Filtec FT-100 Operation Manual

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FT-100/CI and FT-170/CI
Operation Guide
Document 40275-0913

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Summary of Contents for Filtec FT-100

  • Page 1 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...
  • Page 2 Industrial Dynamics Company, Ltd.   filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company, Ltd. All other trademarks are the property of their respective owners.

  • Page 3: Table Of Contents

    Components of the FT-100/CI and FT-170/CI ... . 2-1 FT-100/CI and FT-170/CI........2-2 Components of the FT-100/CI and FT-170/CI .
  • Page 4 Performing Weekly Maintenance ......4-4 Verifying That the FT-100/CI Autoshutter Works Correctly ... . . 4-6 Verifying That the FT-170/CI Auto Enable/Disable Monitor Works Correctly .
  • Page 5 FT-170/CI Certificate of X-ray Output Measurement ... . 1-8 Figure 1-4. Safety Labels on the FT-100/CI ......1-13 Figure 1-5.
  • Page 6 Figure 4-1. Verifying the FT-100/CI Autoshutter..... . . 4-6 Documentation Feedback ....Feedback-1...

  • Page 7: Preface

    FT-100/CI Operation Guide tells you how to use and maintain the filtec FT-100/CI product. Audience of This Guide This guide is intended for use by operators who use the FT-100/CI on a daily basis. Conventions That Appear in This Guide Use the following chart to learn about the typographic conven- tions that appear in this guide.
  • Page 8 Example: Range: See Also: A file name or directory path. The system encrypts and internally stores the abcd1234 encrypted password that you provide in the Lasetec III configuration file lasetec.cfg. viii FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 9: Safety Information

    1. Safety Information The chapter explains the safety mechanisms filtec supplies with your equipment and describes safe operating procedures when using your filtec equipment. This chapter also contains safety disclosure information, including certifications required by the federal government and other governing organizations and information voluntarily provided by filtec.

  • Page 10: Safety Notices And Safety Labels

    Safety Notices and Safety Labels 1.1.1 Introduction To ensure your safety, filtec has included many safety notices and labels within the product documentation and also attached to the equipment. Always observe these safety instructions. 1.1.2 Safety Notices This documentation includes two types of safety notices: cautions, and warnings.

  • Page 11: X-Ray Radiation Safety Information

    X-Ray Radiation Safety Information 1.2.1 Introduction The FT-170/CI uses X-rays. This section provides information about radiation, radiation safety procedures, radiation certifica- tions, and radiation characteristics of the FT-170/CI. 1.2.2 FT-170/CI Safety Mechanisms The FT-170/CI contains three important safety mechanisms: the warning light, the X-ray generator on/off switch (manual), and the generator auto enable/disable feature.
  • Page 12 1.2.3 How the FT-170/CI Provides Safety From X-Ray Radiation The filtec model FT-170/CI system utilizes an X-ray tube to produce the X-ray radiation required for performing inspection activities. The secured and insulated X-ray source housing completely contains and shields all high voltage components within the X-ray housing assembly.
  • Page 13 If you have questions about safety or operation of the FT-170/CI, contact filtec. 1.2.5 How filtec Measures X-Ray Radiation This section tells you how filtec measures the gamma radiation emitted by the FT-170/CI. • All measurements are taken with Technical Associates Model...

  • Page 14: X-Ray Radiation Safety Labels On The Ft-170/Ci

    X-Ray Radiation Safety Labels on the FT-170/CI 1.3.1 Diagram Use this diagram to determine the location of all safety labels on the FT-170/CI. Figure 1-1. Safety Labels on the Model FT-170/CI Inspection System FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 15: Model Ft-170/Ci X-Ray Radiation Exposure Profiles

    Model FT-170/CI X-Ray Radiation Exposure Profiles 1.4.1 Diagram Use this diagram to determine the radiation exposure profiles for the FT-170/CI X-ray Gauge equals 45 KV @ 50 mA with 2 (.015 inch) BeCu Filters Description Description Inspection head Radiation detector Inspection tunnel 5 cm isodistance contour Sealed X-ray source...

  • Page 16: Certificate Of X-Radiation Output

    Certificate of X-Radiation Output 1.5.1 Diagram Use this diagram to learn about the FT-170/CI Certificate of X-Radiation Output. Figure 1-3. FT-170/CI Certificate of X-ray Output Measurement FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 17: Gamma Radiation Safety Information

    The FT-100/CI contains two important safety mechanisms: the warning lights and the autoshutter. Warning Lights There are two warning lights located on top of the FT-100/CI inspection head that indicate the position of the autoshutter. • When the red light is on, the autoshutter is open. Do not place a body part in the inspection tunnel while the red light is on.
  • Page 18 1.6.3 How the FT-100/CI Provides Safety From Gamma Radiation The filtec FT-100/CI utilizes a small quantity of the radioisotope Americium-241 to produce low level gamma radiation. The Americium-241 is in ceramic enamel form and its melting range is in the region of 900 degrees to 1050 degrees centigrade.
  • Page 19 Note: Keep a record of each inspection and test. In the case of an accident which crushes or punctures the source enclosure, seal off the area, cover the FT-100/CI and surroundings with a plastic sheet or tarpaulin and call filtec immediately.
  • Page 20 Do not relocate or dispose of the FT-100/CI without proper approval. A licensed technician must perform this function. If you have any questions, contact filtec. 1.6.5 How filtec Measures Gamma Radiation This section tells you how filtec measures the gamma radiation emitted by the FT-100/CI.

  • Page 21: Figure 1-4. Safety Labels On The Ft-100/Ci

    1.6.6 Diagram: Gamma Radiation Safety Labels Use this diagram to determine the location of safety labels on the FT-100/CI. Figure 1-4. Safety Labels on the FT-100/CI Safety Information 1-13 Document 40275-0913...

  • Page 22: Model Ft-100/Ci Radiation Exposure Profiles

    Gamma Gauge equals 100 or 300 mCi Source Description Description Inspection head Radiation detector Inspection tunnel 5 cm isodistance contour Sealed Americium-241 Shielding bar (1/4” thick steel) Limits of main beam Detector window Figure 1-5. FT-100/CI Radiation Profile Schematic 1-14 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 23: Determining The Model Of Your Case Inspector

    Determining the Model of Your Case Inspector 1.8.1 Steps Before you operate the FT-100/CI or FT-170/CI ensure that you are familiar with all safety mechanisms. The FT-170/CI uses X-ray for inspecting cases. The FT-100/CI uses gamma for inspecting cases. Complete these steps to o determine the model of your case inspector.
  • Page 24 1-16 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 25: Components Of The Ft-100/Ci And Ft-170/Ci

    2. Components of the FT-100/CI and FT-170/CI The chapter provides an overview of the components that make up the FT-100/CI and FT-170/CI. Components of the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 26: Ft-100/Ci And Ft-170/Ci

    Can Inspect Note: Your system may be equipped with optional inspection capabilities. Options include double-tiered case inspection (for the FT-100/CI) and case flap inspection. Flap inspectors are mounted on brackets attached to the inspection head. The section Flap Inspectors Mounted on the Inspection Head contains more detail.

  • Page 27: Components Of The Ft-100/Ci And Ft-170/Ci

    This document does not cover the rejection station operations. Rejection station operations is described in the Technical Reference Manual for the FT-100/CI and FT-170/CI products. Components of the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 28: Optional Flap Inspectors

    Use this diagram to learn what the various optional flap inspectors look like. Description Trailing flap inspector Leading flap inspector Unslit flap inspectors or side flap inspectors High flap inspector Reference trigger Figure 2-3. Flap Inspectors Mounted on the Inspection Head FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...
  • Page 29 The section Steps: Adjusting the Unslit Flap Sensors contains details. Note: Because they occupy the same mechanical mountings and logic circuits, the side flaps and unslit flaps inspection options are mutually exclusive. Components of the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 30: Control Panel

    Selects the highlighted option so you can adjust a value using the arrow keys. Press this key, which is the Enter key, to set the value. Figure 2-4. Control Panel FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 31: Signal Beacon

    The beacon mounted on top of the operation station flashes when a priority one system error occurs or a problem persists. For example, if the FT-100/CI or FT-170/CI rejects one more case than the maximum reject limit set by your plant management, the beacon begins flashing and an error message appears on the screen.

  • Page 32: Reset Switch

    2.6.2 Diagram Here is what the reset switch looks like. Description Reset switch on the underside of the operator’s station. Figure 2-5. Reset Switch FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 33: Master Menu

    • Error messages are displayed in the error message field of each menu. While the FT-100/CI or FT-170/CI is inspecting, the screen returns to the MASTER MENU where you can view the total cases count, watch for error messages and select other menus.
  • Page 34 MENU. The screen saver displays the number of cases inspected. When the screen saver is active, pressing any key will return you to the screen displayed before the screen saver was activated. 2-10 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 35: Operating The Ft-100/Ci And Ft-170/Ci

    3. Operating the FT-100/CI and FT-170/CI The chapter provides step-by-step procedures that describe how to use the FT-100/CI and FT-170/CI to inspect cases. Operating the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 36: Overview Of Operating The Ft-100/Ci And Ft-170/Ci

    Overview of Operating the FT-100/CI and FT-170/CI 3.1.1 Steps To begin a new production run or work shift: Start the FT-100/CI or FT-170/CI, as described in Starting the FT-100/CI or FT-170/CI. Clear the current counters, as described in Clearing the Current Counters.

  • Page 37: Starting The Ft-100/Ci Or Ft-170/Ci

    The signal beacon flashes briefly and then turns off. Description I/O junction box. If your FT-100/CI or FT-170/CI is equipped with an I/O junction box, the main power switch is located on the front of this box. Power on light Main power switch...

  • Page 38: Clearing The Current Counters

    Clearing the Current Counters 3.3.1 Steps As the FT-100/CI or FT-170/CI inspects, it counts the cases that pass the inspection beam. The totals accumulate in the counters and the FT-100/CI or FT-170/CI displays the number of inspected cases in the Total Cases field on all menus.
  • Page 39 Last Shift Counters information is deleted and the current counters information moves to the Last Shift Counters. Figure 3-2. CURRENT COUNTERS Menu Operating the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 40: Changing The Case Type

    Adjusting the Height of the Inspection Beam. Adjust the conveyor guide rails, as described in the section Adjusting the Guide Rails. Adjust the flap sensors if inspecting flaps, as described in the section Adjusting the Flap Inspectors. FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 41: Selecting The Case Type

    FT-100/CI or FT-170/CI. Each inspection routine applies to a specific case type. Select the number that applies to the case type that you are inspecting and the FT-100/CI or FT-170/CI automatically recon- figures its software parameters for the new case type.

  • Page 42: Figure 3-3. Change Case Type Menu

    Select the case type by using the arrow keys to highlight the number of the case type and press the Enter key on the control panel. Figure 3-3. CHANGE CASE TYPE Menu FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 43: Adjusting The Height Of The Inspection Beam

    Lock the height locking lever to secure the head position. Important: Do not hang items on the adjustment crank lever. Weight on the lever can alter the inspection head position and create false rejects. Operating the FT-100/CI and FT-170/CI Document 40275-0913...

  • Page 44: Adjusting The Guide Rails

    Check for skew. Note: The cases must remain perpendicular to the inspection beam during the inspection process. Is your FT-100/CI or FT-170/CI equipped with additional flap inspection sensors? If yes, check and adjust their positions, if necessary, as shown below.

  • Page 45: Adjusting The Flap Inspectors

    Note: When you pass your hand in front of the sensor beam, ensure that the indicator light emitting diode (LED) on the back of the sensor turns off and on. The sensor beam is working correctly when the sensor turns on and off. Operating the FT-100/CI and FT-170/CI 3-11 Document 40275-0913...

  • Page 46: Figure 3-7. Adjusting The Side Flap Sensor

    Note: When you pass your hand in front of the sensor beam, ensure that the indicator light emitting diode (LED) on the back of the sensor turns off and on. The sensor beam is working correctly when the sensor turns on and off. 3-12 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 47: Figure 3-8. Adjusting The Leading And Trailing Flap Sensor

    Adjust the position of the sensors. Note: You might also need to adjust the guide rails to position the case correctly. Operating the FT-100/CI and FT-170/CI 3-13 Document 40275-0913...

  • Page 48: Figure 3-9. Adjusting The Unslit Flap Sensor

    Figure 3-9. Adjusting the Unslit Flap Sensor Push the test case through the FT-100/CI or FT-170/CI and as you push allow the guide rails to guide it. 3-14 FT-100/CI and FT-170/CI Operation Guide...
  • Page 49 Do the LEDs glow continuously either green or red or continue to flash? If yes, the LEDs glow continuously, then stop, as you have successfully calibrated the sensors. If no, the LEDs continue to flash, repeat from step Operating the FT-100/CI and FT-170/CI 3-15 Document 40275-0913...

  • Page 50: Using The Reject History Counter

    Using the Reject History Counter 3.9.1 Steps As cases are accepted or rejected, the FT-100/CI or FT-170/CI calculates production statistics such as the percentage of rejected cases. If your service department has set a maximum limit of allowable rejects, when that limit is exceeded, the FT-100/CI or FT-170/CI displays a message on the screen and the beacon begins to flash.
  • Page 51 Figure 3-10 it is apparent that broken containers are causing most of the rejects. Use this information to correct the problem. Operating the FT-100/CI and FT-170/CI 3-17 Document 40275-0913...
  • Page 52 3-18 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 53: Maintenance And Troubleshooting

    4. Maintenance and Troubleshooting This chapter includes general maintenance schedules and proce- dures, troubleshooting procedures, and a diagnostic messages list. Maintenance and Troubleshooting Document 40275-0913...

  • Page 54: Maintenance Checklist

    Maintenance Checklist 4.1.1 Introduction The following maintenance checklist recommends maintenance tasks to keep the FT-100/CI or FT-170/CI at peak performance. Depending on your company maintenance policy, you may need to contact your service department to perform some of these tasks.

  • Page 55: Performing Daily Maintenance

    Performing Daily Maintenance 4.2.1 Steps: Inspecting and Cleaning All Lenses Complete these steps to inspect and clean all lenses. Turn off the main power switch. Inspect the lenses for cracks and for moisture inside the lens cases. Report any problems to your service department. Clean each lens with a cotton swab, lens tissue, or a very soft cloth.

  • Page 56: Performing Weekly Maintenance

    Complete these steps to inspect the external wiring and conduit. Turn off the main power switch. Check the external wiring between the sensors and the FT-100/CI or FT-170/CI for damage. Check all connections carefully to ensure that they are not loose. Check that insulating sleeves are in place.
  • Page 57 If yes, it is working correctly. If no, contact your service department immediately. Note: To stop the flashing beacon, highlight Clear Error press the Enter key on the control panel. Maintenance and Troubleshooting Document 40275-0913...

  • Page 58: Verifying That The Ft-100/Ci Autoshutter Works Correctly

    Verifying That the FT-100/CI Autoshutter Works Correctly 4.4.1 Steps Only the FT-100/CI includes an autoshutter, which is designed to open when the conveyor is running to allow the emission of the inspection beam and to close when the conveyor is stopped to block all emission.

  • Page 59: Verifying That The Ft-170/Ci Auto Enable/Disable Monitor Works Correctly

    Verifying That the FT-170/CI Auto Enable/Disable Monitor Works Correctly 4.5.1 Steps Only the FT-170/CI includes the auto enable/disable monitor, which is synchronized to generate the X-ray inspection beam when the conveyer belt is started and the disable the X-ray beam when the conveyer belt is stopped.

  • Page 60: Verifying That The Ft-170/Ci X-Ray On/Off Switch Works Correctly

    Does the red safety light turn on? If yes, stop, as the X-ray on/off switch is working correctly. If no, discontinue using the FT-170/CI and immediately contact your service department, as the X-ray on/off switch is not working correctly. FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 61: Troubleshooting

    When the FT-100/CI or FT-170/CI rejects cartons repeatedly, it might indicate that it is incorrectly rejecting cartons. The FT-100/CI or FT-170/CI has several tools to help you verify the accuracy of the rejects and several tools to help you correct these false rejects.
  • Page 62 Dragging cases indicate that the guide rails are too tight. Loosen the guide rails if necessary. 4-10 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 63: Diagnostic Messages

    Diagnostic Messages 4.8.1 List Diagnostic messages appear on the screen when inspection problems arise. This section provides definitions for these messages to help you unravel the problems. Note: Messages that contain the word “Alarm” indicate inspection options that have programmable parameters. Encoder Signal Failure This is a high priority message.
  • Page 64 This message appears when the line speed is higher than when the encoder was calibrated. The case profile lengths vary with line speed and cause false missing container rejects. The encoder might require re-calibration. Call your service department for assistance. 4-12 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...
  • Page 65 Reference Flap Failure The trigger beam is blocked or the sensor failed. Check the trigger sensor for any blockage. Call your service department if this message persists. Reject Delay Too Short Call your service department if this message persists. Rejector Power Failure This is a high priority message.
  • Page 66 Trigger Signal Failure This is a high priority message. The trigger beam is blocked or the sensor failed. Check the trigger sensor for any blockage. Call your service department if this message persists. 4-14 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 67: Case Types List

    Case Types List Use this Case Types List as a reminder of the case type numbers and descriptions. Post this list on the side of your FT-100/CI or FT-170/CI or in this guide for quick reference. Maintenance and Troubleshooting 4-15...
  • Page 68 4-16 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

  • Page 69: Documentation Feedback

    You can submit your comments, suggestions, and corrections in any of the following ways: filtecpubs@filtec.com Electronic mail Use the Documentation Feedback Form Use the Documentation Feedback Form Mail Thank you! Technical Publications Department at filtec Documentation Feedback Feedback-1 Document 40275-0913...

  • Page 70: Documentation Feedback Form

    Your business’ name and address Page numbers about which you are submitting feedback Provide your comment, suggestion, or correction below and fax or mail this completed form to the fax number of address above. Feedback-2 FT-100/CI and FT-170/CI Operation Guide Document 40275-0913...

This manual is also suitable for:

Ft-170Ft-100ciFt-170ci

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