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Filtec FT-50 Installation And Setup Manual

Cross beam label detectors
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See also: Operating Manual
Cross Beam
Label Detectors
Installation and Setup Guide for
Models FT-50 and FT-70
3003-0395

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Summary of Contents for Filtec FT-50

  • Page 1 Cross Beam Label Detectors Installation and Setup Guide for Models FT-50 and FT-70 3003-0395...
  • Page 2 Cross Beam Label Detectors Installation and Setup Guide for Models: • FT-50 • FT-70 Document 3003-0395...
  • Page 3 Industrial Dynamics Company, Ltd.   Filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company, Ltd. All other trademarks are the property of their respective owners.

  • Page 4: Table Of Contents

    Sensor Calibration FT-50 Trigger to Label Detector Center Point Distance ........
  • Page 5 Dynamics Company, Industrial Ltd. Document 3003-0395...

  • Page 6: System Descriptions

    Photo Amplifiers; they are located either in the Inspection Station Electronic Enclosure (Label Detector P/N 22353) or in the FT-50 (Label Detector P/N 32769). In the Label Detector P/N 22353, the outputs from both Photo Amplifiers are combined (logically OR’ed) onto a single FT-50 Sensor input line.
  • Page 7 This enables the FT-50 to accept only those bottles with body labels, instead of unlabeled bottles (which would appear have body labels by being measured early or late). Top View Side View Figure 1. Cross Beam Label Detector, P/N 22353...
  • Page 8 Isometric View Head-Mounted X-Beam Label Detector P/N 32769 Figure Company Industrial Dynamics Ltd. Document 3003-0395...

  • Page 9: Bottle Specifications

    Failure to maintain this spacing may result in bottles being falsely accepted or rejected. Function Descriptions FT-50 software contains specific functions that define the inspection parameters for the Label Detector Sensors and Display, and reset the contents of the Reject Counters. These...
  • Page 10 25 mm, Default 12 mm) ADJUST DlST LABEL (STATUS/COMMAND) For Label Detector 22353, adjusts the distance set in TRIGGER TO LABEL, using the FT-50 Display as monitor. For Label Detector P/N 32769, enables adjustment of the 102 mm default Trigger to Label distance.
  • Page 11 ALARM MISSING BODY LBL (STATUS/COMMAND) Sets the number of consecutive MISSING BODY rejects that cause an alarm condition. Rejects must be consecutive. Each good container that passes through the FT-50 will reset the Alarm Counter to zero. (Range: OFF, 1 250, Default: OFF)

  • Page 12: Installation Requirements And Instructions

    Shut down and lock out drive power the Production Conveyor and Takeaway Conveyor 2. Install the Inspection Station and the wiring from the Inspection Station‘s Junction Box to the FT-50 per Installation Drawing 1-00399. Industrial Dynamics Company Ltd. Document 3003-0395...
  • Page 13 18 in. downstream from the outside edge the FT-50. This allows approximately 13 in. working space between FT-50 and the Label Detector, should the FT-50 require service. Similarly, the Label Detector centerline should at least 10 in. upstream from the Proline rejector's centerline, to ensure that bottles have approximately 3 in.

  • Page 14: Sensor Mechanical Alignment

    Prerequisites from FT-50 Manual For both Label Detectors (P/N 22353 and P/N 32769), ensure that: 1. The FT-50 Trigger, High Resolution Encoder and Rejector are and calibrated per the FT-50 Manual, Chapter 2. The FT-50 Container Parameter Table and System Parameter...

  • Page 15: Sensor Calibration

    (minimum Gain). 4. Adjust each Amplifier's potentiometer the same amount clockwise until each LED flashes steadily. 5. Place the filled unlabeled Test Bottle exactly on the FT-50 and Inspection Station (P/N 22353 only) centerline. 6. Verify that both LEDs flash the same time and at the same rate.

  • Page 16: Trigger To Label Detector Center Point Distance (Label Detector P/N 22353 Only)

    Fine Adjustment of Distance procedure. If (Trigger to Label) (page 13). The distance from the FT-50 Trigger to the Label Detector center point is the initial approximation of the Trigger to Label Distance. Industrial Dynamics Company Ltd. Document 3003-0395...
  • Page 17 1. Measure the distance in millimeters from the FT-50 Trigger Beam to the Centering Tool's point (Label Detector center point); note the value. 2. Press the BOTTLE FINISH function key until the Display's top line shows INSP TRIG TO LABEL.

  • Page 18: Fine Adjustment Of Distance (Trigger To Label)

    1. Remove the Production and the Takeaway Conveyor lock- outs and energize the Conveyors. Allow Production Bottles to flow past the FT-50 and the Inspection Station. 2. Press the BOTTLE FINISH function key until the Display shows ADJUST DISTNCE LABEL. The bottom line shows EXECUTE.
  • Page 19 5. The Display changes to: 6. Observe the Display for one of the following four possible patterns: a. The Distance (Trigger to Label) is correct: (Ideal display pattern) (Acceptable display small pattern around center) b. The Distance (Trigger to Label) is too short: c.

  • Page 20: Adjustment Of Sensor Look Distance (Label)

    Label Detector: 1. Press the BOTTLE FINISH function key until the Display shows LOOK DIST LABEL, or the particular text assigned to this FT-50. 2. Press the UP DOWN arrow keys until the Display's bottom line shows 3.

  • Page 21: Maintenance. Troubleshooting. And Replacement

    Do Not Use Paper Towels. soft 2. Follow the general maintenance procedures outlined in the FT-50 Manual. Troubleshooting Diagnostic Error Numbers 2, 5, 8, 9, 10, 16, 19, 20, 21, 24, 25, 27, 47, 48, 49, 50, 51, 52, 58, 59, 61, 62, 64, 86, and 110 are used with Label Detection functions.
  • Page 22 Industrial Dynamics Company Ltd. Document 3003-0395...
  • Page 23 Industrial Dynamics Company, Ltd. Document 3003-0395...

  • Page 24: Sensor Assembly Replacement

    Sensor Calibration amplifier per (page 10). For Label Detector P/N 22353, perform the following procedure: 1. Ensure that the FT-50 AC power is OFF, (part 2. Remove the Collimator (P/N 22350) and the Jam Nut of Emitter P/N 26541, or Receiver P/N 26534) from the Sensor’s front.
  • Page 25 For Label Detector P/N 32769, perform the following procedure: Ensure that the FT-50 AC power is OFF. 2. Loosen Set-screw (8/32 in. UNC-2B, 5/64 in. hex socket) securing Sensor into Mounting Block and remove Sensor. 3. Remove FT-50 Cover. 4. Note which color Sensor wire is connected to which Photo Amplifier Socket (P/N 91893) terminal, and disconnect Sensor wires.
  • Page 26 Technical Publications Department at Industrial Dynamics. Use the form on the following page to record your comments and then send the form to us in one of the following ways: filtecpubs@filtec.com Email: 310-530-1000 Fax: Industrial Dynamics Co.

  • Page 27: Drawings And Parts Lists

    Please deliver To: Received From: Technical Publications Department 310-530-1000 Fax: Telephone: filtecpubs@filtec.com Email Email: Industrial Dynamics Co. Technical Publications Department Post Mail Address: 3100 Fujita St. Torrance, CA 90505 FB-2 Cross Beam Label Detectors for the FT-50 and FT-70 Document 3003-0395...

This manual is also suitable for:

Ft-70

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