Custom Crimp D105-T420 SERIES Operator's Manual
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Custom Crimp D105-T420 SERIES Operator's Manual

Service hose crimpers
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D105-T420 SERIES
D105-T420 SERIES
D105-T420 SERIES HYDRAULIC CRIMPERS
Updated 07/2018
Service Hose Crimpers
Service Hose Crimpers
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The D105-T420 Series hose crimper with the Micrometer Style Adjustment and
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35 tons of crimping force has the capability to crimp hoses up to 3/4" 4SP.
UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fi ttings.
OPERATORS MANUAL
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Summary of Contents for Custom Crimp D105-T420 SERIES

  • Page 1 D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers Service Hose Crimpers The D105-T420 Series hose crimper with the Micrometer Style Adjustment and ries impe with icro rome stme 35 tons of crimping force has the capability to crimp hoses up to 3/4" 4SP.

  • Page 2: Safety Precautions

    Service Hose Crimpers SAFETY PRECAUTIONS SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • D105-T420 SERIES CRIMPERS CAN PRODUCE 35 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS.

  • Page 3: Table Of Contents

    D105-T420 SERIES Service Hose Crimpers TABLE OF CONTENT SAFETY PRECAUTIONS-------------------------------------------------------------------------------------------------------------2 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4 AVAILABLE D105 / D165 D-SERIES DRAWER ASSEMBLY / STAND---------------------------------------------------------------5 FEATURES---------------------------------------------------------------------------------------------------------------6 INITIAL SET UP-----------------------------------------------------------------------------------------------------------------------7 LUBRICATION PROCEDURE--------------------------------------------------------------------------------------------8 CRIMPING WITH STANDARD T420 PRESSURE PLATE---------------------------------------------------------------------------------9 CRIMPING WITH NOTCHED T420 PRESSURE PLATE-----------------------------------------------------------------------------13...

  • Page 4: Component Parts & Technical Data

    D105-T420 SERIES Service Hose Crimpers COMPONENT PARTS & TECHNICAL DATA 1HP/110V/Single Phase 22-½" pump for fast crimps Powerful 35 Ton Power Switch Hydraulic Cylinder Electrical Enclosure Micrometer Style Adjustment Adjustable Retraction Stop Removable Pusher ® CustomCrimp QR Code Voltage Tag...

  • Page 5: Available D105 / D165 D-Series Drawer Assembly / Stand

    D105-T420 SERIES Service Hose Crimpers D105/D165 D-SERIES DRAWER ASSEMBLY / STAND D105-T420 Series Crimper The crimper bolts directly on top of the mounting holes of the D-Series Drawer. Base mounting holes allow the drawer to be bench or Die storage drawer to keep truck bed mounted if required.

  • Page 6: Features

    D105-T420 SERIES Service Hose Crimpers FEATURES T420 Micrometer “Micro-Crimp Open design, two piece rubber Built-in adjustable retraction Adjuster” is fully adjustable to caged die set for heavy duty stop limits ram retraction for make precise and repeatable environments and removable quick repetitive crimps.

  • Page 7: Initial Set Up

    • Mount the crimper on a sturdy workbench in a well-lit area. Work- bench should be able to support the crimper and components weight. Note: The D105-T420 series crimper can be mounted on the D-Series Drawer/Stand and bolted onto the workbench. (See detailed instruc- tions included with D-Series drawer/stand).

  • Page 8: Lubrication Procedure

    D105-T420 SERIES Service Hose Crimpers LUBRICATION PROCEDURE Grease Point # 1 Apply a thin layer of CrimpX oil (supplied with the crimper), or a molybdenum disulfi de high pressure grease on the surface of the cone base. Photo # 1 (as shown in photo # 1).

  • Page 9: Crimping With Standard T420 Pressure Plate

    D105-T420 SERIES Service Hose Crimpers CRIMPING WITH STANDARD T420 PRESSURE PLATE Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and T420 pressure plate could result in the die seizing in the cone base.

  • Page 10: Crimping With Standard

    D105-T420 SERIES Service Hose Crimpers CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 4: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 5: Align the fi tting in the die set according to the hose and fi tting manufacturer’s recommendation.
  • Page 11 D105-T420 SERIES Service Hose Crimpers CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. CAUTION: Damage to pusher and retaining ring can occur if misaligned.

  • Page 12: Crimping With Standard

    D105-T420 SERIES Service Hose Crimpers CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 8: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fi tting manufacturer for the combination of hose and fi tting being crimped. NOTE: The T420 Micro-Crimp Adjuster is a direct reading micrometer.

  • Page 13: Crimping With Notched T420 Pressure Plate

    D105-T420 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED T420 PRESSURE PLATE WHEN USING THE NOTCHED T420 PRESSURE PLATE, FOR USE WITH 90 DEGREE FITTING ONLY, FOLLOW THESE PROCEDURES: Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base.
  • Page 14 D105-T420 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED T420 PRESSURE PLATE Step 2: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 5: Align the 90 degree fi tting in the die set according to the hose and fi...
  • Page 15 D105-T420 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED T420 PRESSURE PLATE CAUTION: DO NOT MISALIGN NOTCHED Step 7: PRESSURE PLATE OR DAMAGE WILL OCCUR. Note: MUST follow these steps when crimping with the notched pressure plate. A. Die split must face operator.

  • Page 16: Crimping With Notched

    D105-T420 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED T420 PRESSURE PLATE Step 9: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fi tting manufacturer for the combination of hose and fi tting being crimped. NOTE: The T420 Micro-Crimp Adjuster is a direct reading micrometer.

  • Page 17: Calibration Check Procedure

    D105-T420 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE THE CRIMPER IS CALIBRATED PRIOR TO SHIPMENT, BUT A CALIBRATION CHECK IS RECOMMENDED PRIOR TO USING THE CRIMPER FOR THE FIRST TIME. Note: Follow the lubrication procedure prior to calibration check. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base.
  • Page 18 D105-T420 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE Step 4: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. Refer to page 12 for details if needed.
  • Page 19 D105-T420 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE Step 7: If the above conditions are not met, the crimper requires recalibration, hold the micrometer barrel with a 5/16 inch open end wrench and rotate the stem either in or out with a 5/32 inch hex key wrench.

  • Page 20: D105 / D165 D-Series Drawer Assembly / Stand (Instructions)

    D105-T420 SERIES Service Hose Crimpers D105/D165 D-SERIES DRAWER ASSEMBLY / STAND Install (2) 3/8-16 x 1" carriage bolts in front two holes (as shown in picture # 1). Use 3/8" plastic retaining washer to hold bolt into place. Slide the drawer slightly out to access two rear holes (as shown in picture # 2).

  • Page 21: Included Accessories

    D105-T420 SERIES Service Hose Crimpers INCLUDED ACCESSORIES T420 Micrometer Pusher P/N:100825 Standard T420 Pressure Plate Pneumatic Pendent Switch P/N:103085 P/N:104651 P/N:101349 Coupling Stop CRIMPX Die Lubricant Oil: Die Removal Magnet Vent Plug P/N:100954 4 oz bottle with dauber cap P/N:104679...

  • Page 22: Available Accessories

    D105-T420 SERIES Service Hose Crimpers AVAILABLE ACCESSORIES Notched T420 Pressure Plate Flexible 24" Work Lamp Die Storage Shelf D-Series Drawer P/N:104919 P/N:1668-02 P/N:101431-Red Assembly/Stand P/N:104650-Red ® CRIMPX Die Lubricant: T420 Rubber Die Cages CustomCrimp Notched Digital Grease 4 oz can with brush...

  • Page 23: Troubleshooting

    D105-T420 SERIES Service Hose Crimpers TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. • Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor.

  • Page 24: Component Parts Breakdown

    PART NUMBER DESCRIPTION 102997-XX CUSTOM CRIMP DIE CAGE VARIES WITH THE DIE SIZE 8 PC DIE FINGER SET CUSTOM CRIMP DIE CAGE HALF T420 SERIES PART NUMBER DESCRIPTION 102997-BLACK T420 CUSTOM CRIMP DIE CAGE HALF-BLACK 102997-BLUE T420 CUSTOM CRIMP DIE CAGE HALF-BLUE...
  • Page 25 D105-T420 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN 35 Ton Cylinder / Flange Assembly (103122) ITEM PART NUMBER DESCRIPTION 102511 Cylinder Body 101515 Cylinder Piston 030D90 030 Disogrin O-Ring 100689 Cylinder Piston Cap 91251A539 1/4-20 X 5/8 SHCS 101282 Cylinder Spring...
  • Page 26 D105-T420 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN D105 Micrometer Mount Assembly (101788) Item Part Number Description 100898-01 Micrometer Arm 100898-02 Micrometer Base 100898-03 Micrometer Suspension Flange 91253A189 8-32 x 1/4 HSFHS...

  • Page 27: Customcrimp® "No-Nonsense" Warranty Statement

    D105-T420 SERIES Service Hose Crimpers CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 28 D105-T420 SERIES Service Hose Crimpers CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...

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