HySecurity WedgeSmart DCS Installation Instructions Manual page 6

DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing
the wires in the WedgeSmart DC. Follow facility Lock Out/Tag Out
procedures. Make sure all power switches are in the OFF position. Follow all
electrical code standards and regulations.
Hold operator
OPEN or CLOSE.
Wedge plate is
down, barrier arm
up when "open."
Wedge and Arm
motor switch.
Turn OFF to
disconnect motors.
Used for
Troubleshooting.
Smart DC Controller
RED "Heart Beat" indicates Controller is receiving power.
Flashing indicates AC or DC present.
When AC power is lost, rate of RED blinking LED slows down.
Connect Power, Battery & Set Targets
Connect DC Wire Harnesses on both Controllers.
1
With the motor switch toggled to "Disabled" and the AC and DC
disconnect switches OFF, connect the 9 pin harness blocks at the
center of each Controller.
CAUTION
Be sure AC and DC disconnect switches are in the OFF position
before connecting the 9-pin wire harnesses. An electrical spark
Arm Controller
will occur if power is present.
2 Connect to AC Power
9-pin Harness plug
1. Turn off the AC and DC disconnect switches and connect two
Ships disconnected
wires and a ground to the terminals on the power module.
2. Place the incoming power wires into their appropriate slots.
Attach the ground wire to the chassis. Tighten the terminals
securely with a screwdriver.
NOTE: Wiring of gate operators must conform to NEC standards
and comply with all local codes.
Wedge Controller
9-pin Harness plug
Ships disconnected
DC breaker disconnect
switch
AC 3A Fused
switch
Power
Module
WedgeSmart DC Installation & Assembly - Connect Power, Battery and Set Targets
AC Wires
White
Black
Secure wires by
tightening the screws
Green
Ground
Wire
Power Module
LED indicator changes color:
GREEN = AC power present and operator is stopped awaiting
Run commands.
Flashing YELLOW = operator is running, barrier/gate moving
Solid YELLOW = Menu mode
RED = operator experiencing an Alert, Fault, or Error
Not lit = AC power lost. Pressing SHOW LED's button indicates
which inputs, if any are active
3 Establish Limits (Home Target)
1. When the installation is compliant and complete, turn AC
power ON at the source (circuit breaker panel).
2. Turn ON the AC and DC disconnect switches and toggle the
motor switch to "Enabled." A prompt on the arm controller
display requests that the installer initiates a target search.
NOTE: An Error 12 "ARM-WEDGE COMM" will appear on the display
that is waiting to learn its home target. The error message disappears
when a target is set for both controllers.
3. Press OPEN on the Arm Controller. The
barrier arm moves and establishes the
OPEN/CLOSE limits.
4. After anchors are set, the wedge plate
may be lying flat on grade, in the open
position. When prompted, establish
the OPEN limits for the wedge plate by
pressing and holding the OPEN button
on the Wedge Controller. If you go too
far past the desired open position, you
can press CLOSE to reverse direction.
NOTE: Some amount of slack needs to be in the
chain when the wedge plate is open. The same
is true for the yellow strap when the wedge
plate is closed. Be sure to check these items.
Too taut and binding may occur. Too much
tension causes a greater load on either chain or
strap and can reduce its life span.
5. Check for slack in the chain. Use the
OPEN or CLOSE buttons to make
appropriate adjustments and press
SELECT twice on the Wedge Controller
(lower board) . An audible beep
indicates that the open limit has been
established and stored in memory.
6. When prompted, press and hold the
CLOSE button while the degrees
increase toward 45 and the wedge plate
reaches the desired full closed position.
7. Release the CLOSE button as the
wedge plate nears full closed. The
motor slows as do the numbered increments on the display. To
preserve the CLOSE limit position, press SELECT twice. A buzzer chirps
twice and the full CLOSE position is retained in memory.
8. An ALERT - 15 appears in the Arm's Smart DC display.
9. Using the Arm Controller, cycle the operator, by pressing OPEN and then
CLOSE. When the open/close cycle is complete, ALERT - 15 disappears from
the display and a HySecurity gate status appears.
At this point, the limits (target home positions) are established.
WAIT - SEARCHING
FOR HOME TARGET
OPEN CLOSE STOP MENU RESET
PREV NEXT SELECT
LEARN OP EN
DEGS: + XXX.X
OPEN CLOSE STOP MENU RESET
PREV NEXT SELECT
LEARN CLOSE
DEGS: - XXX.X
OPEN CLOSE STOP MENU RESET
PREV NEXT SELECT
ALERT 15
NO TARGET
OPEN CLOSE STOP MENU RESET
PREV NEXT SELECT
MX3672-01 Rev. A Page 5