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ASSEMBLY / OPERATORS MANUAL
GA 7301 - GYRORAKE
N° 95304 D.GB - 09.2003

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Summary of Contents for KUHN GA 7301

  • Page 1 ASSEMBLY / OPERATORS MANUAL GA 7301 - GYRORAKE N° 95304 D.GB - 09.2003...
  • Page 2 DEAR OWNER, In buying a KUHN machine you have chosen wisely. Into it have gone years of thought, research and improvements. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into it.
  • Page 3: Table Of Contents

    CONTENTS Safety Safety decals Technical specifications Assembly Attachment : - Fitting to the tractor - PTO transmission shaft Working position and adjustments Operation Forward speed Transport position Parking the machine Lubrication Optional equipment Electrical connector (for North America) Conditions of limited warranty - 1 -...
  • Page 4: Safety

    - using only genuine spare parts, equipment and accessories as designated by the manufacturer. The GA 7301 Gyrorake must only be operated, maintained and repaired by competent persons who are familiar with machine specifications and operation and are aware of any danger involved.
  • Page 5 GENERAL SAFETY RECOMMENDATIONS Before operating the machine, always ensure that tractor and machine are in accordance with work safety and road traffic regulations. BASIC PRINCIPLES 1. In addition to the recommendations given in this manual, legislation on work safety and accident prevention must also be respected.
  • Page 6 15. All operating controls (cords, cables, rods...) must be positioned so that they cannot be set off accidently, risking accident or damage. 16. Before traveling on public roads, put the machine into its transport position as instructed in this operator’s manual.
  • Page 7 ATTACHMENT 1. When attaching or removing the machine from the tractor, position hydraulic lift control lever in such a way that it cannot be set off accidentally. 2. When attaching the machine to the tractor hydraulic linkage, ensure that diameter of the link pins corresponds to the diameter of the ball joints.
  • Page 8 12. WARNING ! Rotating elements can continue turning momentarily after PTO is disengaged. Keep clear until all rotating elements are at a standstill. 13. When removing the machine, place PTO shaft on the supports provided. 14. Fit the safety cap on tractor PTO. 15.
  • Page 9 8. Spare parts used must be in accordance with specifications and standards as defined by the manufacturer. Use only genuine KUHN parts ! 9. Before any electric welding is carried out on tractor or attached machine, disconnect generator and battery terminals.
  • Page 10: Safety Decals

    SAFETY DECALS The following safety pictorials have been placed on your machine in the areas indicated. They are intented for your personal safety and for the safety of the people working with you. The text shown on them gives their precise meaning. Keep the pictorials clean. Replace them when they are faded.
  • Page 11 - 9 -...
  • Page 12: Technical Specifications

    Electric connection required 1 x 7 pin plug Special note : On the GA 7301, guards can be folded down and tine arms disconnected in order to considerably reduce the height of the machine in transport. FITTING INSTRUCTIONS A - MACHINES SHIPPED IN CRATES On machines shipped in crates a certain number of parts are disassembled.
  • Page 13: Assembly

    Next assemble cross bar (D) using 4 self-locking screws (E) (M 12 x 30) and 4 self-locking nuts (M 12) (photo 2). Now tighten bolts (C) in sequence (photo 1) on the right hand side and the left hand side to a torque of 25 daNm / 185 ft-lbs.
  • Page 14 3. Steering linkage system assembly (Fig. 5) Slide the short intermediate drag link (O) (length 1175 mm) into housings (Z) on carrying frame (P) ensuring that the toggle is directed towards the rear. Connect the long front drag link (Q) to trunion (A) on the vertical axle (J) (fig.
  • Page 15 Connect hydraulic hose (H) (photo 7) to the tractor and activate hydraulics to lift arms (M) until they lock automatically into the transport position (photo 8). Install selector plates (L) with 6 self-locking screws (F) (M 12 x 30) and adjust rod (T) for correct length. Length is correct when locking pin of handle (E) is approximately in the middle of one of the elongated holes of selector plate (L) (photo 8) when the sliding...
  • Page 16 (P) (M 16 x 1.5). Tighten to 12 daNm / 88 ft.lbs. Fit wheel caps (Q) in place (figure 11). Note : GA 7301 USA are equipped as standard with bogie axles. To install them, refer to page 27.
  • Page 17 8. Fitting warning lights Fit front lights (K) to signal plates (D) (photo 15). Fit rear left light onto the rear left signal plate. The left rear light can be recognized by an inscription "L" and a white mark on the connector. Fit rear right light (I) marked “R”...
  • Page 18 9. Safety guard assembly Attach hinges (W) to supports (X) using 4 hexagon screws (I) (M12 x 35) and 4 self-locking nuts (M12) (Torque = 10 daN.m/75 ft.lbs) (photo 20). Mount folding guards (Z) to hinges (W) with roll pins (O) (dia.
  • Page 19 The tines (A) must be attached underneath the tine arms (E) so that their fingers are slanting away from the direction of rotation (see arrow). The tines are secured to the arms by using the screw (B) (M12 x 75), the self-locking nut (G) (M12), the washer (C) (diameter 13 x 35 x 5), the spring washer (F) and the tine bracket (D).
  • Page 20 (M 8) (photo 26). B. MACHINES SHIPPED “PREASSEMBLED” The unloading operation of a GA 7301 that has been shipped in a “preassembled” form requires a lift mechanism (crane, hoist etc.) with a minimum capacity of 2 tons. Connect lifting hooks (K) to the 4 anchorage points (L) located on the main carrying frame (M) and to the hydraulic cylinder mounting yokes (N) (photos A and B).
  • Page 21 (photo D) which will no longer be of use. All loose components (tine arms, tines, PTO shafts, signalling elements and hardware bags) are packed onto a separate pallet. All fitting instructions for GA 7301 gyrorakes shipped in crates also apply to the “preassembled” units. - 19 -...
  • Page 22: Attachment : - Fitting To The Tractor

    ATTACHMENT 1) FITTING TO THE TRACTOR The GA 7301 Gyrorake can be fitted to all tractors with a standard three-point linkage Cat. 2 and a power included between 60 and 90 hp (45 and 67 kW). The swivel hitch is equipped with two attachment yokes (C) to be connected to the tractor lower links (T) (photo 27).
  • Page 23: Pto Transmission Shaft

    2) PTO SHAFT Connect the PTO shaft to the 540 rpm (min ) tractor drive (with the wide angle on the machine side). Make sure PTO length is correct : 1) When the PTO is in its maximum extended position, a minimum tube overlap of 300 mm (12") must be maintained. 2) When the PTO is in its maximum overlap position (retracted), tubes must not butt against the yokes.
  • Page 24: Working Position And Adjustments

    WORKING POSITION AND ADJUSTMENTS The GA 7301 raking width can be set in 4 different positions from 6.70 m / 22' to 7.30 m / 24'. Adjustment is carried out as follows : - With the machine in transport position (rotors lifted),...
  • Page 25 The left and right wheels must be adjusted so that the rotors are level. The height of the GA 7301 is correct when the tines slightly skim the ground while the rotors are in the horizontal position (see “rotor horizontality”, page 17).
  • Page 26: Operation

    (PTO rotational frequency) above 540 rpm (min ) (see figure opposite). The GA 7301 forms a central swath. At the edges of fields, it is possible to lift the rotors slightly. The machine can also form a swath using one rotor only, either right or left.
  • Page 27: Transport Position

    Never engage the rotor drive when the machine is in the transport po- sition. Do not tow the GA 7301 at a speed exceeding the limits in force in the country in which the machine is transported. If in doubt about the legal speed limit, consult a legal adviser.
  • Page 28: Parking The Machine

    PARKING THE MACHINE The GA 7301 is equipped with a parking stand (N) to park the machine in work or transport position. To park the machine proceed as follows : - Lower parking stand (N) to vertical position until it is automatically locked in place by handle (P) (photo 44).
  • Page 29: Optional Equipment

    OPTIONAL EQUIPMENT 1. BOGIE AXLE KIT (2 x No 113 6180) ) (standard equipment on GA 7301 USA) This equipment is recommended for improved floatation when operating on irregular grounds. It helps stabilising the machine at high speed thereby reducing the load placed on structural components.
  • Page 30 2. 3D - SUSPENSION KIT (No. 114 6400) The 3D - suspension kit provides an additional degree of freedom to the rotors. Under the support of a third wheel, the rotor pitch angle is adapted to the ondulations of the terrain. The result is a better raking quality and greater crop yields when working in uneven conditions.
  • Page 31: Electrical Connector (For North America)

    ELECTRICAL CONNECTOR (for North America) KUHN wiring harnesses are supplied with an ISO (International Standards Organization) 1724 plug connector.If the implement is to be operated with a tractor equipped with an SAE style seven-pin connector a SA J 560b plug must be installed. If required, the SAE J 560b plug is factory supplied with the machine.
  • Page 32 SOUND LEVELS Sound levels given out by : GA 7301 Sound levels have been measured in accordance with the measuring methods as defined in: EN 1553 << Agricultural machinery - Agricultural self-propelled, mounted, semi-mounted and trailed machines - Common safety requirements >>...
  • Page 33 1. Normal maintenance such as greasing, maintenance of oil levels, minor adjustments, etc. 2. Transportation of any kind of any KUHN product to and from the place the warranty work is performed. 3. Dealer travel time to and from the machine or to deliver and return the machine from the workshop for repair.
  • Page 34: Conditions Of Limited Warranty

    Company and have no right or authority to assume any obligation on their behalf, express implied, or to bind them in any way. KUHN S.A. reserves the right to incorporate any change in design in its products without obligation to make such changes on units previously manufactured.
  • Page 35 This machine complies with the safety requirements of the European machinery directive. The Operator should respect all Health and Safety regulations as well as the Highway Code. For your own safety, use only genuine KUHN spare parts. The manufacturer disclaims all responsibilities due to incorrect use or non-compliance with the...
  • Page 36 KUHN parts KUHN S.A. 4 Impasse des Fabriques F - 67706 SAVERNE CEDEX (FRANCE) Tél. : + 33 (0) 3 88 01 81 00 - Fax : + 33 (0) 3 88 01 81 03 www.kuhnsa.com - E-mail : info@kuhnsa.com...

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