SEW MOVIFIT FDC Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SEW Manuals
  4. Controller
  5. MOVIFIT FDC
  6. Operating instructions manual

SEW MOVIFIT FDC Operating Instructions Manual

Decentralized drive controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive Controller
®
MOVIFIT
FDC
Edition 10/2012
19471211 / EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVIFIT FDC and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SEW MOVIFIT FDC

Summary of Contents for SEW MOVIFIT FDC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Drive Controller ® MOVIFIT Edition 10/2012 19471211 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 5 How to use this documentation ..............5 Structure of the safety notes ............... 5 Rights to claim under limited warranty ............6 Exclusion of liability..................6 Copyright..................... 6 Safety Notes ......................7 Preliminary information ................7 General information ..................
  • Page 4 Status LEDs of MOVIFIT FDC ..............95 Service ......................100 Unit diagnostics..................100 Unit replacement ..................100 SEW Electronics Service ................ 102 Storage ....................103 Disposal ....................103 Technical Data....................104 CE marking and UL approval ..............104 Basic unit ....................105 Electronics data ..................

  • Page 5: General Information

    If you are un- clear about any of the information in this documentation or require further information, please contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...

  • Page 6: Rights To Claim Under Limited Warranty

    You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance fea- tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip- ment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 7: Safety Notes

    The following safety notes are primarily concerned with the use of MOVIFIT FDC units. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation. Please also observe the supplementary safety notes in the individual sections of this documentation.

  • Page 8: Designated Use

    • Manual on the functional safety of the drive unit. Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW-EURODRIVE. Other applicable documentation ® Also observe the documentation for MOVIGEAR and DRC drive units: ®...

  • Page 9: Transportation And Storage

    Safety Notes Transportation and storage Transportation and storage Observe the notes on transportation, storage and proper handling. Observe the climatic conditions as stated in the "Technical Data" sections. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required. Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation.

  • Page 10: 2.10 Operation

    Safety Notes Operation 2.10 Operation ® ® Systems with integrated MOVIFIT FDC and MOVIGEAR and DRC drive units must be equipped with additional monitoring and protection devices according to the applica- ble safety guidelines, such as the law governing technical equipment, accident preven- tion regulations, etc.

  • Page 11: Unit Structure

    Unit Structure ® MOVIFIT Unit Structure ® MOVIFIT ® MOVIFIT FDC is a decentralized drive controller for controlling the following units: ® • MOVIGEAR SNI-B drive units ® • MOVIGEAR DSC-B drive units • DRC-SNI drive units • DRC-DSC drive units ®...

  • Page 12: Overview

    Unit Structure Overview Overview ® The following figure shows the MOVIFIT FDC variants described in these operating instructions with the standard ABOX and the hybrid ABOX. EBOX ABOX Variant MTA...-S04.-...-0 Standard ABOX with terminals and cable bushings MTC...-...-00 MTA...-S54.-...-00 ® MOVIFIT Hybrid ABOX ®...

  • Page 13: Ebox (Active Electronics Unit)

    Unit Structure EBOX (active electronics unit) EBOX (active electronics unit) ® The MOVIFIT FDC EBOX is a closed electronics unit with communication interface and ® I/Os for controlling MOVIGEAR and DRC drive units: EBOX " MTC...-..-00" 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 3041019531 [1] Central opening/closing mechanism...
  • Page 14 Unit Structure EBOX (active electronics unit) 3.3.1 SD memory card ® The SD memory card is used for central data management of MOVIFIT FDC and allows for easily replacing the EBOX during servicing. It contains the firmware, the IEC program, and user data. You find the memory card slot inside the EBOX.
  • Page 15 FDC as configurable application controller (CCU). The Application Configurator program module can be used to execute standardized application modules created by SEW- EURODRIVE. The application modules can be started up quickly and conveniently by graphical configuration. A defined process data interface provides this functionality to the higher-level controller.
  • Page 16 • MOVI-PLC is a universal solution because it is able to control the entire portfolio ® of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC version thanks to the universal execution of the programs. ® •...

  • Page 17: Abox (Passive Connection Unit)

    Unit Structure ABOX (passive connection unit) ABOX (passive connection unit) ® The following figure shows the MOVIFIT standard ABOX "MTA...-S04.-...-00 as an ex- ample: ABOX "MTA...-S04.-...-00" ABOX "MTA...-S54.-...-00" ABOX "MTA...-S64.-...-00" 3041002251 [1] Mounting rail [2] Connection to EBOX [3] Protection cover [4] DIP switch S3 for SBus bus termination [5] Grounding screws [6] Maintenance switch...
  • Page 18 Unit Structure ABOX (passive connection unit) 3.4.1 Maintenance switch The maintenance switch of the ABOX is used to disconnect the AC 400 V power supply in the ABOX. The maintenance switch can be secured with 3 locks. ® When the maintenance switch is in "0" position, the MOVIGEAR and DRC drive units are disconnected from the 400 V voltage supply.

  • Page 19: Version For Wet Areas / Corrosion Protection (Optional)

    Unit Structure Version for wet areas / corrosion protection (optional) Version for wet areas / corrosion protection (optional) 3.5.1 Characteristics The version for wet areas has the following characteristics: ® • IP65 in accordance with EN 60529 (MOVIFIT housing closed and all cable entries and plug connection sealed according to the relevant degree of protection) •...
  • Page 20 Unit Structure Version for wet areas / corrosion protection (optional) ® The following figure depicts the additional features of MOVIFIT units in the version for wet areas: EBOX " MTC13...-..-00" ABOX "MTA13...-S04.-...-00" [10] 3041025291 [1] EBOX with special surface treatment (available only in one color) [2] Signal plug connector [3] Gasket between ABOX and cover plate [4] Power plug connector...

  • Page 21: Type Designation Movifit ® Fdc

    Unit Structure ® Type designation MOVIFIT ® Type designation MOVIFIT 3.6.1 EBOX ® Nameplate The following figure shows an example nameplate of the EBOX of MOVIFIT FDC: [A] External nameplate 3299552907 Internal nameplate EBOX status field ® Type designation The following table shows the type designation of the EBOX of MOVIFIT FDC: MT C 11 A 000 - 503 - R9500 - 00 EBOX variant...
  • Page 22 Unit Structure ® Type designation MOVIFIT 3.6.2 ABOX ® Nameplate The following figure shows an example nameplate of the ABOX of MOVIFIT FDC: 3304573579 [1] ABOX status field ® Type designation The following table shows the type designation of the ABOX of MOVIFIT FDC: MT A 11 A - 50 3 - S04 3 - M16 - 00 /M11 ABOX option...

  • Page 23: Mechanical Installation

    Mechanical Installation General information Mechanical Installation General information CAUTION Risk of injury due to protruding parts, especially the mounting rail. Risk of cutting or crushing. • Cover sharp and protruding parts, especially the mounting rail, to protect against injury and damage. ®...

  • Page 24: Mounting

    Mechanical Installation Mounting Mounting 4.3.1 Mounting rail ® MOVIFIT FDC is equipped with a mounting rail to attach the unit to a level, low-vibra- tion mounting surface using screws of size M6. For bore dimensions of the respective type of fixture, see the following figures. Drilling template for the standard mounting rail 7.0 (6x) 13.9 (6x)
  • Page 25 Mechanical Installation Mounting Drilling template for the optional stainless mounting rail M11 7.0 (8x) 13.9 (8x) min. 50 334.4 9007202299484811 INFORMATION • [1] Observe the minimum installation clearance so that the EBOX can be removed from the ABOX. • [2] Observe the minimum installation clearance required to operate the mainte- nance switch and to ensure heat dissipation for the unit.
  • Page 26 The installation must only be carried out by qualified personnel. 1. Bore the holes required for mounting at least 4 screws into the mounting surface ac- cording to the previous figures. SEW-EURODRIVE recommends screws of size M6 and suitable dowel pins, if necessary.
  • Page 27 Mechanical Installation Mounting 3. Hang the ABOX with the mounting rail into the screws. 3045024523 Operating Instructions – MOVIFIT® FDC...
  • Page 28 Mechanical Installation Mounting 4. Tighten the screws. CAUTION Risk of injury if the load falls. Minor injuries • Tighten at least 4 wall screws to ensure a secure fit after mounting. 3045189003 Operating Instructions – MOVIFIT® FDC...

  • Page 29: Central Opening/Closing Mechanism

    Mechanical Installation Central opening/closing mechanism Central opening/closing mechanism WARNING ® Danger of burns due to hot surfaces of the MOVIFIT unit. Severe injuries. ® • Do not touch the MOVIFIT until it has cooled down sufficiently. NOTICE The enclosure specified in the technical data only applies when a unit is mounted cor- ®...
  • Page 30 Mechanical Installation Central opening/closing mechanism 4.4.2 Closing A socket wrench (SW8) is required for the central retaining screw. NOTICE An improperly seated gasked in the EBOX creates a strong counterforce ® when closing the MOVIFIT unit. The central opening/closing mechanism may be damaged as a result. •...
  • Page 31 Mechanical Installation Central opening/closing mechanism 3. Tighten the retaining screw up to the stop using a tightening torque of 7 Nm (60 lb.in). EBOX ABOX 3041029131 NOTICE If the torque is too high, the central opening/closing mechanism can be destroyed. •...

  • Page 32: Tightening Torques

    Mechanical Installation Tightening torques Tightening torques 4.5.1 Blanking plugs Tighten the blanking plugs included in the delivery of SEW-EURODRIVE with a tighten- ing torque of 2.5 Nm (22 lb.in): 758614667 Operating Instructions – MOVIFIT® FDC...
  • Page 33 Mechanical Installation Tightening torques 4.5.2 EMC cable glands Tighten the EMC cable glands optionally included in the delivery with the following tight- ening torques: 758624523 Screw fitting Part number Size Tightening torque EMC cable glands (nickel- 1 820 478 3 M16 x 1.5 3.5 to 4.5 Nm (31 –...

  • Page 34: Movifit ® Fdc Version For Wet Areas

    MOVIFIT FDC version for wet areas INFORMATION SEW-EURODRIVE guarantees that the specially treated surface is free from flaws. Report any transport damage immediately. Although the housing surfaces have a high impact resistance, they are to be handled with care. The corrosion protection can be affected by damages as a result from improper handling during transport, installation, operation, cleaning, etc.
  • Page 35 Refer to chapter "Options and accessories" (page 110) for screw plugs available from SEW-EURODRIVE. Screw plugs Tighten the screw plugs optionally supplied by SEW-EURODRIVE to 2.5 Nm (22 lb.in). 512774539 Operating Instructions – MOVIFIT® FDC...
  • Page 36 Mechanical Installation ® MOVIFIT FDC version for wet areas EMC cable glands Tighten the EMC cable glands optionally supplied by SEW-EURODRIVE to the following torques: 512772875 Screw fitting Part number Size Tightening torque EMC cable glands (nickel-plated 1820 478 3 M16 x 1.5...

  • Page 37: Electrical Installation

    DIN EN 61800-3. In this case, it is recommended for the operator to take suitable measures. For detailed information on EMC compliant installation, refer to the SEW publication Drive Engineering – Practical Implementation, "Electromagnetic Compatibility in Drive Engineering".
  • Page 38 Electrical Installation Installation planning taking EMC aspects into account 5.2.2 Equipotential bonding Regardless of the protective earth connection, it is essential that low-impedance, HF- capable equipotential bonding is provided (see also VDE 0113 or VDE 0100 part 540): • Establish a connection over a wide surface ®...
  • Page 39 Electrical Installation Installation planning taking EMC aspects into account 5.2.3 Data lines and 24 V supply Route data lines and 24 V supply separately from cables that emit interference (such as control cables of solenoid valves, motor cables). ® ® 5.2.4 Connection between MOVIFIT FDC and the MOVIGEAR...

  • Page 40: Installation Instructions (All Versions)

    5.3.2 Residual current device • SEW-EURODRIVE recommends that you do not use RCDs. However, if a residual current device is stipulated for direct or indirect protection against contact, observe the following note in accordance with EN 61800-5-1: CAUTION Electric shock due to incorrect RCD type.
  • Page 41 Electrical Installation Installation instructions (all versions) 5.3.4 Notes on PE connection and/or equipotential bonding WARNING Electric shock due to incorrect connection of PE. Severe, fatal injuries • The permitted tightening torque for the retaining screws is 2.0 – 2.4 Nm. •...
  • Page 42 Electrical Installation Installation instructions (all versions) 5.3.5 Definition PE, FE • PE refers to the mains-side protective earth connection. The PE conductor in the mains connection cable may only be connected with terminals marked with "PE" (these are designed for the maximum permissible mains connection cross-section). •...
  • Page 43 Electrical Installation Installation instructions (all versions) 5.3.9 Power distribution and cable protection ® MOVIFIT FDC is equipped with integrated line protection for the supply cable to the ® MOVIGEAR and DRC drive units. This line protection is provided by a type ABB MS325 motor protection switch integrated in the ABOX.
  • Page 44 Electrical Installation Installation instructions (all versions) 5.3.10 Information regarding UL Note the following points for UL-compliant installation: Line terminals • Use only 75 °C copper wire. ® • MOVIFIT FDC uses cage clamp terminals. ® Short circuit When installed in combination with the mentioned MOVIGEAR and DRC drives: current rating Suitable for use in current circuits with a maximum short circuit current of 200 000 A...
  • Page 45 Electrical Installation Installation instructions (all versions) ® 5.3.11 Additional installation instructions in connection with MOVIGEAR / DRC SNI variant ® Line connection Use a line filter and shielded cables for the line connection of MOVIFIT FDC. ® 24 V connection Use shielded cables for connecting the 24 V supply of MOVIFIT FDC.

  • Page 46: Installation Topologies

    ® tion with MOVIGEAR SNI and DRC-SNI drive units: 24 V Power Controller Pre-fuse / line protection Line Control cabinet level filter MOVIFIT FDC ® Field level Communication Communication [3] Power Power [3] 24 V 24 V [3] MOVIGEAR ®...
  • Page 47 MOVIGEAR DSC and DRC-DSC drive units: Controller 24 V Power Pre-fuse / line protection Line Control cabinet level filter ® MOVIFIT FDC Field level Communication Communication [2] Power Power [2] 24 V 24 V [2] MOVIGEAR ® MOVIGEAR ®...
  • Page 48 Electrical Installation Installation topologies 5.4.3 Combined installation topology The following figure shows a combined topology with single line network and SBus installation: Power Power 24 V Pre-fuse / line protection Line Communication Control cabinet level filter Field level MOVIFIT ® System bus (CAN) Single-Line (SNI) Electronic motor...

  • Page 49: Ebox "Mtc

    Electrical Installation EBOX "MTC...-R9...-00" EBOX "MTC...-R9...-00" 5.5.1 Plug connector positions The following figure depicts the EBOX "MTC...-R9...-00": 3041021451 [1] X51 USB interface (underneath the screw plug) USB socket type B [2] X52 Ethernet service interface RJ45 (underneath the screw fitting) You find the pin assignment of the plug connectors in the "Electrical Connections"...

  • Page 50: Standard Abox "Mta

    Electrical Installation Standard ABOX "MTA...-S04.-...-00" Standard ABOX "MTA...-S04.-...-00" 5.6.1 Description The following figure depicts the standard ABOX "MTA...-S04.-...-00" with terminals and cable bushings: 3045820427 [1] Maintenance switch [2] PE connection 5.6.2 Screw fittings The following figure depicts the screw fittings of the standard ABOX: PROFINET MTA11A-503-S043-...-00 EtherNet/IP...
  • Page 51 Electrical Installation Standard ABOX "MTA...-S04.-...-00" 5.6.3 Additional installation instructions for "MTA...-S04.-...-00" Permitted connection cross-section and current carrying capacity of the terminals ® During installation, observe the permitted cable cross sections of the MOVIFIT terminals: Terminal data Supply sys- External 24 V I/O terminals Terminal ®...
  • Page 52 Electrical Installation Standard ABOX "MTA...-S04.-...-00" Connecting the • SEW-EURODRIVE recommends using the appropriately stripped and prefabricated ® SNI cable SNI cables specifically designed for connecting MOVIFIT FDC with the SNI actua- ® tors (MOVIGEAR SNI or DRC-SNI). ® • The cable shield of the SNI cable must be applied to the MOVIFIT...
  • Page 53 Electrical Installation Standard ABOX "MTA...-S04.-...-00" Connecting the • SEW-EURODRIVE recommends using the appropriately stripped and prefabricated ® hybrid cable with hybrid cables specifically designed for connecting MOVIFIT FDC with the SBus ac- ® CAN bus tuators (MOVIGEAR DSC or DRC-DSC).
  • Page 54 Electrical Installation Standard ABOX "MTA...-S04.-...-00" 5.6.4 Terminal assignment WARNING Electric shock due to dangerous voltages present in the ABOX. ® The maintenance switch disconnects only the connected MOVIGEAR and DRC drive units from the power supply system. Voltage is still present on the X1 terminals of ®...
  • Page 55 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X20: 24 V supply terminal (24 V power bus) X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 16171819202122 16171819202122 303132 303132 3334353637...
  • Page 56 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X8: Connecting terminals of SNI actuators (SNI cable) X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 16171819202122 16171819 303132 303132 3334353637 3334353637 454647 4546 4849505152...
  • Page 57 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X8: Connecting terminals SBus actuators (hybrid cable) X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 16171819202122 16171819 303132 303132 3334353637 3334353637 454647 4546 4849505152 4849505152...
  • Page 58 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X25: I/O SBus RS485 terminals X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 16171819202122 16171819202122 16171819202122...
  • Page 59 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 16171819202122 16171819202122 303132 303132 303132 3334353637 3334353637 3334353637 4849505152 4849505152 4849505152 454647 454647 454647...
  • Page 60 Electrical Installation Standard ABOX "MTA...-S04.-...-00" X30 and X31 Ethernet fieldbus plug connector X1.1 X1.1 X1.2 X1.2 X1.3 X1.3 X1.4 X1.4 1 2 3 4 5 6 7 8 1 2 3 4 5 16171819202122 16171819 303132 303132 3334353637 3334353637 454647 454647 4849505152 4849505152...
  • Page 61 Electrical Installation Standard ABOX "MTA...-S04.-...-00" The following figure shows the Ethernet connection in the ABOX: 3440787979 INFORMATION Angular RJ45 connectors cannot be used to connect the Ethernet to plug connectors X30 and X31 (see above figure). Operating Instructions – MOVIFIT® FDC...

  • Page 62: Hybrid Abox "Mta

    Electrical Installation Hybrid ABOX "MTA...-S54.-...-00" Hybrid ABOX "MTA...-S54.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S02.-...-00". You find the description of the additional plug connectors im comparison with the standard ABOX in the "Electrical Connections" chapter. •...
  • Page 63 36028800070920715 AC 400 V input (terminals underneath the M25 gland) Reserved (M25 gland) Drive unit connection (M23 H-Tec, SEW P insert 15-pole, female) • AC 400 V output (SNI cable) • or AC 400 V output and CAN bus (hybrid cable) •...

  • Page 64: Hybrid-Abox "Mta

    Electrical Installation Hybrid-ABOX "MTA...-S64.-...-00" Hybrid-ABOX "MTA...-S64.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S02.-...-00". You find the description of the additional plug connectors im comparison with the standard ABOX in the "Electrical Connections" chapter. • For a description of the terminals, refer to chapter "Standard ABOX "MTA...-S02.- ...-00"...
  • Page 65 27021600817498635 AC 400 V input (terminals underneath the M25 gland) Reserved (M25 gland) Drive unit connection (M23 H-Tec, SEW P insert 15-pole, female) • AC 400 V output (SNI cable) • or AC 400 V output and CAN bus (hybrid cable) •...

  • Page 66: Electrical Connections

    Connection cables are not included in the scope of delivery. Prefabricated cables for connection between SEW components can be ordered from SEW-EURODRIVE at any time. They are described in the following sections. Specify the part number and length of the required cable in your order.
  • Page 67 The following table shows information about this connection: Function AC 400 V output for Single Line Network Installation (SNI) of the hybrid ABOX Connection type M23 H-Tec, SEW P insert 15-pole, female, coding ring red-violet Wiring diagram SHLD 2497125387 Assignment...
  • Page 68 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Compli- Length/ Cable cross ance section/cable type Connection cable Installa- tion type Part number 1 812 750 9 2.5 mm Variable HELUKABEL ®...
  • Page 69 X8: AC 400 V output and CAN bus (DSC hybrid) The following table shows information about this connection: Function AC 400 V output, CAN bus (SBus) Connection type M23 H-Tec, SEW P insert 15-pole, female, coding ring red-violet Wiring diagram SHLD 2749367179 Assignment...
  • Page 70 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Length/ Cable Operating Compli- cross voltage Installa- ance Connection cable section/ tion type cable type Part number 1 812 742 8 2.5 mm Variable LEONI...
  • Page 71 X8: AC 400 V output (DSC) The following table shows information about this connection: Function AC 400 V connection for supplying the unit/for looping through Connection type M23, SEW insert, SpeedTec-capable, company: Intercontec, female, coding ring: Black, protected against contact Wiring diagram SHLD 2497125387...
  • Page 72 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Compli- Length/ Operat- Cable ance Connection cable cross Installa- voltage section tion type Part number 1 812 746 0 Variable 2.5 mm AC 500 V M23, coding M23, coding...
  • Page 73 Electrical Installation Electrical connections Compli- Length/ Operat- Cable ance Connection cable cross Installa- voltage section tion type Part number 1 812 748 7 Variable 4 mm AC 500 V M23, coding M23, coding ring: Black ring: Black Part number 1 813 397 5 Halogen-free Variable 4 mm...
  • Page 74 Electrical Installation Electrical connections 5.9.5 X14: CAN BUS / SBus interface The following table shows information about this connection: Function CAN bus of the hybrid ABOX for external components Connection type M12, 5-pole, female, A-coded, violet Wiring diagram 2264816267 Assignment Name Function CAN_SHLD...
  • Page 75 Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cables with the following part cables with open numbers: ends • 1 328 140 2 • 1 328 141 0 • 1 328 142 9 Signal name Color coding CAN_SHLD...
  • Page 76 Electrical Installation Electrical connections 5.9.7 X21 – X28: Binary inputs/outputs The following table shows information about this connection: Function Binary inputs/outputs of the hybrid ABOX Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment +24V +24V +24V +24V DI01 / DO01 DI03 / DO03 DI05 DI07...
  • Page 77 Electrical Installation Electrical connections Y adapter For connecting 2 sensors/actuators to an M12 plug connector, use a Y adapter with extension. The Y adapter is available from different manufacturers: Manufac- Escha turer: Type: WAS4-0,3-2FKM3/.. 915294347 Manufac- Binder turer: Type: 79 5200 .. 1180380683 Manufac- Phoenix Contact...
  • Page 78 Electrical Installation Electrical connections 5.9.8 X51: USB interface The following table informs about this connection: Function USB interface of the EBOX Connection type USB type B, female Wiring diagram 3053382411 Assignment Name Function +5 V output USB− USB data line (−) USB+ USB data line (+) Reference potential...
  • Page 79 Electrical Installation Electrical connections 5.9.9 X52: Ethernet service interface The following table informs about this connection: Function Ethernet service interface of the EBOX Connection type Ethernet-RJ45 Wiring diagram 2354433675 Assignment Name Function Transmit line (+) Transmit line (-) Receive line (+) Res.
  • Page 80 Electrical Installation Electrical connections 5.9.10 X11 und X12: Ethernet fieldbus interface (ABOX "MTA...-S54.-...-00") The following table informs about this connection: Function Ethernet fieldbus interface of the hybrid ABOX "MTA...-S54.-...-00" • PROFINET IO • EtherNet/IP • Modbus/TCP Connection type M12, 4-pole, female, D-coded Wiring diagram 2464600971 Assignment...
  • Page 81 Electrical Installation Electrical connections 5.9.11 X11 und X12: Ethernet fieldbus interface (ABOX "MTA...-S64.-...-00") The following table informs about this connection: Function Ethernet fieldbus interface of the hybrid ABOX "MTA...-S64.-...-00" • PROFINET IO • EtherNet/IP • Modbus/TCP Connection type Ethernet-RJ45 Wiring diagram 2354433675 Assignment Name...

  • Page 82: 5.10 Required Sni Cables

    Electrical Installation Required SNI cables Closing plug, optional Type Figure Content Part number Ethernet closing plug 10 pcs 1822 370 2 for push-pull RJ45 socket 30 pcs 1822 371 0 5.10 Required SNI cables The following table gives an overview of available SNI cables: Compli- Cable cross sec- ance...

  • Page 83: Recommended Hybrid Cables

    Electrical Installation Recommended hybrid cables 5.11 Recommended hybrid cables The following table shows available hybrid cables: Cable cross sec- Hybrid cable tion/manufacturer Part no. 1 328 477 0 Cable reel 30 m Cable reel 100 m Cable reel 200 m 2.5 mm LEONI Elocab Type: EHRK 016281...

  • Page 84: 5.12 Connection Examples

    Electrical Installation Connection examples 5.12 Connection examples 5.12.1 Connecting external SBus ® The following figures show the connection of BSus slave units to MOVIFIT FDC: ® • If the MOVIFIT unit is located at the end of an SBus segment, it is only connected via the incoming SBus cable (CAN).
  • Page 85 Electrical Installation Connection examples Connection example 2: INFORMATION The connection example below applies in combination with the following master ABOX: • Standard ABOX "MTA...-S04.-...-00" ® The SBus master MOVIFIT FDC is located between the SBus slaves. ® DIP switch S3 of the master MOVIFIT FDC = "OFF".
  • Page 86 Electrical Installation Connection examples 5.12.2 SBus termination ® The bus terminating resistors are already installed in the MOVIFIT ABOX and can be activated using switch S3. Bus termination S3 = "ON" Bus termination S3 = "OFF" (factory setting) 4275935371 4275938571 The following table shows the operating principle of the bus termination switch: Bus termination switch S3 Bus termination S3 = "ON"...

  • Page 87: 5.13 Wiring Check

    Electrical Installation Wiring check 5.13 Wiring check Before connecting power to the system for the first time, you must perform a wiring check to prevent damage to persons, systems and equipment caused by incorrect wiring: • Remove all electronic units (EBOX) from the connection units (ABOX). •...

  • Page 88: Startup

    Startup General information Startup General information INFORMATION You must comply with the general safety instructions in section "Safety Notes / General information" during startup. WARNING Electric shock due to dangerous voltages in the ABOX. Severe or fatal injuries. ® • Before removing or installing the EBOX, de-energize the MOVIFIT unit using a suitable external cut-off device.

  • Page 89: Requirements

    Startup Requirements Requirements The following conditions apply to startup: ® ® • MOVIFIT and the MOVIGEAR and DRC drive units must be installed correctly both mechanically and electrically. ® • Appropriate safety measures prevent the MOVIGEAR and DRC drives from starting up unintentionally.
  • Page 90 Startup Description of the DIP switches 6.3.1 DIP switch S11 DIP switches S11/1 through S11/8 of the EBOX are set at the factory. You are not allowed to change the setting of DIP switches S11/1 through S11/8. 6.3.2 DIP switch S12 The following table shows the functions of DIP switch S12: DIP switch IP address allocation...

  • Page 91: Startup Procedure

    "Communication Controller DHR21B/41B and MOVIFIT with Fieldbus Interface PROFINET IO" manual INFORMATION ® You find more information on startup in the "MOVIGEAR DSC-B / SNI-B and DRC- DSC / SNI Electronic Controller on the SEW Controller" manual. Operating Instructions – MOVIFIT® FDC...

  • Page 92: Pc/Laptop Connection

    Startup PC/laptop connection PC/laptop connection The following figure shows the connection between a PC/laptop and the engineering ® interface of MOVIFIT FDC: 3041009931 Commercially available Ethernet cable You have to configure the Ethernet interface to a fixed IP address. Commercially available USB cable, type B The USB interface configures itself automati- cally.

  • Page 93: First Steps With Movitools ® Motionstudio

    Proceed as follows to start MOVITOOLS MotionStudio and create a project: ® 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: [Start]/[Programs]/[SEW]/[MOVITOOLS MotionStudio]/[MOVITOOLS MotionStudio] 2. Create a project with name and storage location. 6.7.2 Establishing communication and scanning the network ®...
  • Page 94 Startup ® First steps with MOVITOOLS MotionStudio 2. Right-click to open the context menu and display the tools for configuring the unit. 3152745099 3. To open the Application Configurator, choose "Application Configurator" from the menu. 3152748555 4. Configure the unit in the Application Configurator. You find detailed information in the "Application Configurator"...

  • Page 95: Operation

    The "IEC Prog" LED indicates the status of the control program. Meaning Troubleshooting "PLC" "IEC Prog" Unable to read SD card. Insert a new SD card. Flashing Flashing Bootloader update Contact SEW Service. orange orange required. Flashing No application program Make a configuration using the green loaded. Application Configurator. (See "Application Configurator"...
  • Page 96 Operation ® Status LEDs of MOVIFIT "CAN" LED The "CAN" LED indicates the status of the CAN 2 system bus. LED status Meaning Troubleshooting Orange The CAN 2 system bus is being initialized. Green The CAN 2 system bus is initialized. Flashing The CAN 2 system bus is currently in green...
  • Page 97 Operation ® Status LEDs of MOVIFIT LEDs "L1" and "L2" The "L1" LED indicates the status of Ethernet fieldbus interface X11/X30. The "L2" LED indicates the status of Ethernet fieldbus interface X12/X31. LED status Meaning There is no Ethernet connection. Green There is an Ethernet connection.
  • Page 98 Proper operation. • Control card not ready. • Control card error. • Switch the unit on again. Consult SEW Service if the error reoccurs. Flashing green Flashing • Switch the unit on again. Set the default IP address parameter with yellow DIP switch S12/1 = OFF.
  • Page 99 Operation ® Status LEDs of MOVIFIT 7.1.3 Bus-specific LEDs for EtherNet/IP and Modbus/TCP This chapter describes the bus-specific LEDs for Ethernet/IP and Modbus/TCP. In the following figure, the LEDs are shown as dark: MOVIFIT ® 2993091595 "BF/NS" LED The "BF/NS" LED signals the network status of EtherNet/IP and Modbus/TCP. LED status Meaning The control card does not yet have any IP parameters.

  • Page 100: Service

    Service Unit diagnostics Service Unit diagnostics INFORMATION ® The error diagnostics of the MOVIFIT FDC unit is mainly available on the PC/laptop. You find more detailed information in the "Communication Controller DHR21B/41B ® and MOVIFIT FDC with PROFINET IO Fieldbus Interface" manual. Unit replacement 8.2.1 Notes on replacing units...
  • Page 101 Service Unit replacement 8.2.2 Replacing the unit ® Proceed as follows to replace the MOVIFIT EBOX: 1. Perform a data backup now if you are not certain whether the current unit parame- terization is stored on the SD card. ® 2.

  • Page 102: Sew Electronics Service

    Service SEW Electronics Service SEW Electronics Service If a fault cannot be solved, please contact the SEW-EURODRIVE Service (see chapter "Address List"). Please have the following information at hand when you consult the SEW Service: • Type designation [1] •...

  • Page 103: Storage

    Service Storage Storage ® Observe the following instructions when shutting down or storing MOVIFIT units: • If you shut down and store the unit for a longer period, you must cover the connec- tions with the protective caps supplied. • Make sure that the unit is not subject to mechanical impact during storage.

  • Page 104: Technical Data

    EMC directive 2004/108/EC. For detailed information on EMC compliant installation, refer to the publication "Electro- magnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC.

  • Page 105: Basic Unit

    Technical Data Basic unit Basic unit Input Supply voltage AC 3 x 380 V - 5% to AC 3 x 500 V + 10% line Line frequency 50 – 60 Hz ±5% line Line input current 100% AC 20 A line (at V = AC 3 x 380 V)

  • Page 106: Electronics Data

    Technical Data Electronics data Electronics data Electronics data DC 24 V supply = DC 24 V -15% / +20% according to EN 61131-2 24V_C (continuous) Current consumption: ® ≤ 500 mA, typically 200 mA (for MOVIFIT electronics) • plus up to 2000 mA (4 outputs with 500 mA each) •...

  • Page 107: Communication And Control Unit

    Retain data: 32 kB • System variables (retain): 8 kB • System variables (retain): 8 kB ® Engineering Engineering for all SEW components connected to MOVIFIT FDC is carried out via • USB service interface (X51) • Ethernet service interface (X52) •...

  • Page 108: Interfaces

    Technical Data Interfaces Interfaces 9.5.1 SBus interface SBus SBus interface Interface to other SBUS-capable SEW units CAN bus to CAN specification 2.0, parts A and B Connection technology M12, terminals Transmission technology ISO 11898 compliant Bus termination 120 Ω terminating resistor can be activated using DIP switch S3 (ABOX).
  • Page 109 PROFINET PROFINET protocol option PROFINET IO RT Supported baud rates 100 Mbit/s (full duplex) SEW ID number 010A Device ID number Connection technology 2 x M12, 2 x RJ45 (push-pull) or 2 x RJ45 plug connector (in the ABOX) Integrated switch...

  • Page 110: Options And Accessories

    Technical Data Options and accessories Options and accessories Type Figure Content Part number Ethernet closing plug 10 pc 1 822 370 2 for push-pull RJ45 socket 30 pc 1 822 371 0 RJ45-M12 Ethernet adapter 1 pc 1 328 168 2 RJ45 (internal) M12 (external) 2 required for each unit.

  • Page 111: Required Connection Cables For Single-Line Installation

    Technical Data Required connection cables for single-line installation Required connection cables for single-line installation SEW-EURODRIVE prescribes the following cables types for the connection between ® [MOVIGEAR / DRC] SNI drive units and SNI controllers: ® 9.7.1 HELUKABEL TOPFLEX ® •...
  • Page 112 Technical Data Required connection cables for single-line installation ® 9.7.2 LAPP ÖLFLEX ® • LAPP ÖLFLEX SERVO 2YSLCYK-JB ® LAPP ÖLFLEX SERVO 2YSLCY-JB The following figures show the cable structure: ® ® LAPP ÖLFLEX SERVO 2YSLCYK-JB LAPP ÖLFLEX SERVO 2YSLCY-JB Black outer cable sheath (UV-resistant) Transparent outer cable sheath 3336402059...

  • Page 113: Specification Of Recommended Hybrid Cable

    Technical Data Specification of recommended hybrid cable Specification of recommended hybrid cables SEW-EURODRIVE recommends the following hybrid cables for the connection between ® [MOVIGEAR / DRC] DSC drive units and controllers: The following figure shows the structure of the hybrid cable:...
  • Page 114 Technical Data Specification of recommended hybrid cable 9.8.1 Technical data of hybrid cables The following table shows the technical data of the hybrid cable: Properties Type: LEONI Elocab Type: LEONI Elocab EHRK 016281 EHRK 018473 UL features UL style 20234 80 °C 1000 V certified 80 °C 600 V...

  • Page 115: Dimension Drawings

    Technical Data Dimension drawings Dimension drawings ® 9.9.1 MOVIFIT FDC with standard mounting rail min. 50 179.7 334.4 9007202299196811 [1] The clearance of 104 mm below is only necessary for ABOXes with plug connector for connecting the drive unit. Operating Instructions – MOVIFIT® FDC...
  • Page 116 Technical Data Dimension drawings ® 9.9.2 MOVIFIT FDC with optional stainless steel mounting rail M11 min. 50 189.7 334.4 /M11 9007202299198731 [1] The clearance of 104 mm below is only necessary for ABOXes with plug connector for connecting the drive unit. Operating Instructions –...
  • Page 117 Technical Data Dimension drawings 9.9.3 ABOX with plug connector for connecting the drive units The following figure shows the minimum installation clearance of the hybrid ABOX with plug connector for connecting the drive units. 5633883019 [1] Smallest permitted pending radius of bulk cable: 75 mm [2] Minimum distance to the bottom of the ABOX: 104 mm Operating Instructions –...

  • Page 118: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity EC Declaration of Conformity 900420010 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® drive systems of the series MOVIPRO SNI controller ® MOVIFIT SNI controller are in conformity with...

  • Page 119: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 120 Tel. +55 11 2489-9133 Sales Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328 dente Dutra Km 208 Service http://www.sew-eurodrive.com.br Guarulhos - 07251-250 - SP sew@sew.com.br SAT - SEW ATENDE - 0800 7700496 Operating Instructions – MOVIFIT® FDC...
  • Page 121 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 122 253 01 Hostivice http://www.sew-eurodrive.cz sew@sew-eurodrive.cz SEW-EURODRIVE CZ s.r.o. Lužná 591 16000 Praha 6 - Vokovice Drive Service HOT-LINE +420 800 739 739 (800 SEW SEW) Servis: Hotline / 24 Hour Tel. +420 255 709 632 Service Fax +420 235 358 218 servis@sew-eurodrive.cz...
  • Page 123 Sales Vesimäentie 4 Fax +358 3 780-6211 Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi sew@sew.fi Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300 Assembly Valurinkatu 6, PL 8 Fax +358 201 589-310 FI-03600 Karkkila, 03601 Karkkila sew@sew.fi http://www.sew-eurodrive.fi Gabon Sales...
  • Page 124 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 125 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 126 Fax +92-21-454 7365 mercial Area, seweurodrive@cyber.net.pk Sultan Ahmed Shah Road, Block 7/8, Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C. Sales Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe...
  • Page 127 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV sprat office@dipar.rs SRB-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 128 Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com...
  • Page 129 Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
  • Page 130 Address List Vietnam Sales Ho Chi Minh City All sectors except harbor, steel, coal power Tel. +84 8 8301026 and offshore: Fax +84 8 8392223 Nam Trung Co., Ltd namtrungco@hcm.vnn.vn 250 Binh Duong Avenue, Thu Dau Mot Town, truongtantam@namtrung.com.vn Binh Duong Province khanh-nguyen@namtrung.com.vn HCM office: 91 Tran Minh Quyen Street District 10, Ho Chi Minh City...

  • Page 131: Index

    Index Index CAN bus Cables..............74 ABOX Connection............74 Hybrid..............12 Connection examples ........84 Hybrid, activating terminals........51 Technical data ..........108 Hybrid, bus systems........63, 65 CE marking ............104 Hybrid, description .........17, 62, 64 Closing mechanism ..........29 Hybrid, dimension drawings......115 Communication & control unit, technical data..107 Hybrid, SNI cable connection.......52, 53 Configuration ............93 Hybrid, variants ..........63, 65...
  • Page 132 Index Connection cables, recommended....83, 113 Establishing communication ........93 Connection cross-section........51 Ethernet adapter RJ45-M12 ........ 110 Control card ............15 Ethernet closing plug ...........110 Ethernet fieldbus interface ......60, 80, 81 Copyright..............6 Current carrying capacity ........51 Ethernet service interface ......79, 108 EtherNet/IP Connection..........
  • Page 133 Index Interfaces (technical data) Ethernet service interface ........ 108 Inputs ..............107 EtherNet/IP interface ........109 Installation ..............9 Modbus/TCP interface ........109 Blanking plugs............32 PROFINET interface........109 Blanking plugs (wet areas).........35 RS485 interface ..........108 EMC cable glands..........33 SBus interface ..........108 EMC cable glands (wet areas)......36 ®...
  • Page 134 Index Memory card ............14 Description............62 Unit replacement..........101 Dimension drawing .......... 115 Modbus/TCP Dimension drawing, option M11 ...... 116 Connection..........60, 80, 81 I/O plug connector connection ......76 LEDs ..............99 RS485 plug connector connection.....75 Technical data..........109 SBus plug connector connection .......74 Modbus/TCP interface .........109 SNI cable connection........52, 53 Modbus/TCP, startup with........92 SNI plug connector connection......67...
  • Page 135 PE, definition ............42 Section-related safety notes ........5 Power distribution ..........43 Service..............100 PROFINET Disposal ............103 Connection..........60, 80, 81 SEW Electronics Service .........102 LEDs ..............98 Unit diagnostics ..........100 Startup with............92 Unit replacement........100, 101 Technical data..........109 SEW Electronics Service ........102 PROFINET interface ..........109 Shielding ..............39...
  • Page 136 Index Standard mounting rail, drilling template....24 Unit components Startup ..............88 ABOX..............17 Instructions............88 Actuator module..........16 ® EBOX..............13 MOVIFIT FDC ..........92 Procedure (overview).........91 Line filter ............37 Requirements.............89 Maintenance switch ...........18 With EtherNet/IP ..........92 Memory card............14 With Modbus/TCP..........92 Mounting rail ............24 With PROFINET IO..........92 Unit design Startup procedure (overview).........91 EBOX (electronics) ..........13...
  • Page 137 Index 0 ... 9 Y adapter ...............77 24 V terminals, connection ........55 Operating Instructions – MOVIFIT® FDC...
  • Page 140 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

Table of Contents