SEW MOVIFIT-SC Manual
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SEW MOVIFIT-SC Manual

Function level classic
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
®
MOVIFIT
Function Level "Classic"
M
Edition 05/2007
anual
11591811 / EN

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Summary of Contents for SEW MOVIFIT-SC

  • Page 1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services ® MOVIFIT Function Level "Classic" Edition 05/2007 anual 11591811 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...

  • Page 3: Table Of Contents

    Contents 1 General Notes ....................5 Structure of the safety notes ..............5 Right to claim under warranty ..............5 Exclusion of liability ................... 5 Applicable documents ................6 General safety notes for bus systems............6 Safety functions ..................6 Hoist applications ..................
  • Page 4 Contents 11 Technical Data ....................132 11.1 PROFIBUS interface ................132 ® 11.2 MOVIFIT module IDs and configuration data for PROFIBUS ..... 132 11.3 PROFINET interface ................133 11.4 DeviceNet interface................133 12 Index ....................... 134 ® Manual – MOVIFIT Function Level "Classic"...

  • Page 5: General Notes

    MOVIFIT and to achieve the specified product and perfor- mance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 6: Applicable Documents

    ® • Safe disconnection for MOVIFIT Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW-EURODRIVE. Hoist applications ® • Hoist applications can only be implemented with MOVIFIT -FC in combination with the "Classic"...

  • Page 7: Index Of Changes

    Index of Changes Changes to the previous version Index of Changes Changes to the previous version The following section lists the main changes made to the individual sections from the 06/2006 edition, part number 11461012 (EN). "PROFINET IO" • New section "Project planning for the PROFINET IO controller" section •...

  • Page 8: Introduction

    PLC and MOVIFIT units is based on process data according to the uni- ® form MOVILINK unit profile from SEW-EURODRIVE. This means it is compatible with the existing decentralized components from SEW-EURODRIVE. ® Manual – MOVIFIT Function Level "Classic"...

  • Page 9: Startup

    • Technical data, see page 133 DANGER ® If you are using applications with safe disconnection (only possible with MOVIFIT or -FC), you must additionally observe the SEW publication "Safe Disconnection for ® MOVIFIT ". Severe or fatal injuries. •...

  • Page 10: Startup Procedure For Movifit®-Sc And -Fc

    For information about "easy mode", see the relevant MOVIFIT operating instruc- tions. DANGER ® If you are using applications with safe disconnection (only possible with MOVIFIT or -FC), you must additionally observe the SEW publication "Safe Disconnection for ® MOVIFIT ". Severe or fatal injuries. •...

  • Page 11: Profibus

    -Classic GSD is displayed in the STEP7 HW Config: 59741AXX ® [1] MOVIFIT -Classic GSD in STEP7 HW Config NOTE The latest version of the GSD files is always available on the Internet at the following address: http://www.sew-eurodrive.com ® Manual – MOVIFIT Function Level "Classic"...
  • Page 12 PROFIBUS Project planning for the PROFIBUS master ® 1. Add "MOVIFIT -Classic" to the PROFIBUS structure and assign the PROFIBUS address. This address must match the PROFIBUS address you set later in the ® ® MOVIFIT connection box (see the appropriate MOVIFIT operating instructions).
  • Page 13 PROFIBUS Project planning for the PROFIBUS master 4. Select the process data configuration required for your application (see the following ® examples for the various MOVIFIT versions). Note: An empty module must be assigned to unused slots. 5. If you have performed project planning for a PROFIsafe option, you must also set the parameters for this option.
  • Page 14 PROFIBUS Project planning for the PROFIBUS master ® STEP 7 Project planning of a MOVIFIT -SC: 61804AXX ® Manual – MOVIFIT Function Level "Classic"...
  • Page 15 PROFIBUS Project planning for the PROFIBUS master ® STEP 7 Project planning of a MOVIFIT -FC: 61806AXX 6. Enter the I/O or periphery addresses for the configured data widths. 7. Save the configuration. ® 8. Add data exchange with the MOVIFIT units to your program.

  • Page 16: Project Planning For Movifit®-Classic

    PROFIBUS Project planning for MOVIFIT®-Classic ® Project planning for MOVIFIT -Classic The slot model is used for project planning with PROFIBUS DPV1. Each slot is assigned ® to a MOVIFIT communication interface. The project planning process is the same for ®...
  • Page 17 PROFIBUS Project planning for MOVIFIT®-Classic ® The following table shows PROFIBUS project planning for MOVIFIT -Classic: Slot Assignment (DP-ID) Plug-in modules Slot used in "PROFIsafe-Option" "Slot not used" "F module I/O" (2 byte) ® "MOVIFIT Status" "Slot not used" ® "MOVIFIT Status"...
  • Page 18 PROFIBUS Project planning for MOVIFIT®-Classic ® 5.2.1 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -MC: ® • Three MOVIMOT drives are controlled with 3 process data words, which means that the control word, the speed and the times for acceleration and deceleration ramps are specified cyclically by the higher-level controller.
  • Page 19 PROFIBUS Project planning for MOVIFIT®-Classic ® The following figure shows the MOVIFIT -MC project planning example in STEP7: 11338AXX ® 5.2.2 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -SC: • The integrated motor starter (SC) is to operate two motors. The current actual value is also used for monitoring within the controller.
  • Page 20 PROFIBUS Project planning for MOVIFIT®-Classic The following figure shows which process data is transferred via the bus system. 3 bytes ® are sent as output data from the fieldbus master to MOVIFIT -SC. 9 bytes are sent as input data to the fieldbus master. Fieldbus ®...
  • Page 21 PROFIBUS Project planning for MOVIFIT®-Classic ® 5.2.3 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -FC: • The integrated frequency inverter (FC) is controlled with 3 process data words. In other words, the control word, the speed and the times for acceleration and deceler- ation ramps are specified cyclically by the higher-level controller.
  • Page 22 PROFIBUS Project planning for MOVIFIT®-Classic ® The following figure shows the MOVIFIT -FC project planning example in STEP7: 59766AXX ® Manual – MOVIFIT Function Level "Classic"...

  • Page 23: Parameter Setting Using Profibus-Dpv1

    PROFIBUS Parameter setting using PROFIBUS-DPV1 Parameter setting using PROFIBUS-DPV1 The PROFIBUS-DPV1 specification introduced new acyclical read/write services within the context of the PROFIBUS-DP expansions. These acyclical services are added to the current cyclical bus operation in special telegrams to ensure compatibility of PROFIBUS-DP (version 0) and PROFIBUS-DPV1 (version 1).
  • Page 24 The drive parameters are usually set according to the PROFIdrive DPV1 parameter channel of profile version 3.0 via data set index 47. The "Request ID" entry is used to distinguish between parameter access based on PROFIdrive profile or via SEW- ®...
  • Page 25 X91 No. of parameters Unsigned8 0x01..0x13 1..19 DWORDs (240 DPV1 data bytes) Attribute Unsigned8 0x10 Value ® For SEW-EURODRIVE MOVILINK (Request ID = 0x40): 0x00 No service 0x10 Read Parameter 0x20 Write Parameter 0x30 Write Parameter volatile 0x40...
  • Page 26 PROFIBUS Parameter setting using PROFIBUS-DPV1 5.3.2 Procedure for setting parameters via data set 47 for PROFIBUS DPV1 Parameter access takes place with the combination of the DPV1 services "Write" and "Read". The parameter setting service is transferred to the slave with Write.req, followed by slave-internal processing.
  • Page 27 ® The parameter channel of MOVIFIT is mapped directly in the structure of data set 47. ® The Request ID 0x40 (SEW MOVILINK service) is used for the exchange of ® ® MOVILINK parameter setting requests. Parameter access with MOVILINK services usually takes place according to the structure described below.
  • Page 28 PROFIBUS Parameter setting using PROFIBUS-DPV1 ® Positive MOVILINK parameter response The following tables show the Read.res user data with the positive response data of the parameter setting request. The parameter value for index 8300 (firmware version) is returned as an example. Service: Read.request Description...
  • Page 29 Description Request 0x01 Individual reference number for the parameter set- reference ting request is reflected in the parameter response ® Request ID 0x40 SEW MOVILINK service ® Axis 0x01 1: MOVIFIT -FC: Integrated frequency inverter No. of 0x01 1 parameter parameters ®...
  • Page 30 PROFIBUS Parameter setting using PROFIBUS-DPV1 Positive response to "Write parameter volatile" Service Read.response Description Slot_Number Random (is not evaluated) DPV1 header Index Index of the data set; constant index 47 Length 12-byte user data in response buffer Byte Field Value Description Response 0x01...
  • Page 31 PROFIBUS Parameter setting using PROFIBUS-DPV1 ® ® MOVILINK The following table shows the return codes that are returned by MOVIFIT in case of an parameter error in the DPV1 parameter access. response ® MOVILINK return Description code (hex) 0x0810 Invalid index, parameter index does not exist in the unit 0x0811 Function/parameter not implemented 0x0812...

  • Page 32: Profinet Io

    • Observe the information in the PDF files about the GSD(ML) file. • Install the GSD(ML) file "GSDML-V2.1-SEW-MTX-???.xml" according to the instruc- tions of the project planning software for the PROFINET IO controller. ® •...
  • Page 33 PROFINET IO Project planning for the PROFINET IO controller ® 1. Add "MOVIFIT -Classic V1.0" to the PROFINET structure and assign the PROFINET station name. This name must later correspond to the PROFINET unit ® name specified in the MOVIFIT ®...

  • Page 34: Assigning The Profinet Io Unit Name

    The station name is set at the factory to a default name including the MAC ID, for example, "PnetDeviceName-00-0F-69-XX-XX-XX". You can distinguish between several "SEW-MTX-Classic" units by their displayed ® MAC addresses. The MAC address is affixed to the MOVIFIT option.
  • Page 35 PROFINET IO Assigning the PROFINET IO unit name 3. After you have selected the required station, the following window is displayed: 61611AXX Enter the device name in the "Device name" field [1] and click the "Assign name" button [2]. The device name is now transferred to the station and saved there. It can be up to 255 characters long.

  • Page 36: Project Planning For Movifit ® -Classic

    PROFINET IO Project planning for MOVIFIT®-Classic ® Project planning for MOVIFIT -Classic The slot model is used for project planning with PROFINET. Each slot is assigned to a ® MOVIFIT communication interface. The project planning process is the same for the ®...
  • Page 37 PROFINET IO Project planning for MOVIFIT®-Classic ® 6.3.1 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -MC: ® • Three MOVIMOT drives are controlled with 3 process data words. In other words, the control word, the speed and the times for acceleration and deceleration ramps are specified cyclically by the higher-level controller.
  • Page 38 PROFINET IO Project planning for MOVIFIT®-Classic ® The following figure shows the MOVIFIT -MC project planning example in STEP7: 61622AXX ® Manual – MOVIFIT Function Level "Classic"...
  • Page 39 PROFINET IO Project planning for MOVIFIT®-Classic ® 6.3.2 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -SC: • The integrated motor starter (SC) is to operate two motors. The current actual value is also used for monitoring within the controller. ®...
  • Page 40 PROFINET IO Project planning for MOVIFIT®-Classic ® The following figure shows the MOVIFIT -SC project planning example in STEP7: 61626AXX ® Manual – MOVIFIT Function Level "Classic"...
  • Page 41 PROFINET IO Project planning for MOVIFIT®-Classic ® 6.3.3 Application example MOVIFIT ® The following application requirements should be implemented with MOVIFIT -FC: • The integrated frequency inverter (FC) is controlled with 3 process data words. In other words, the control word, the speed and the times for acceleration and deceler- ation ramps are specified cyclically by the higher-level controller.
  • Page 42 PROFINET IO Project planning for MOVIFIT®-Classic ® The following figure shows the MOVIFIT -FC project planning example in STEP7: 61625AXX ® Manual – MOVIFIT Function Level "Classic"...

  • Page 43: Profinet Diagnostic Alarms

    PROFINET IO PROFINET diagnostic alarms PROFINET diagnostic alarms 6.4.1 Switching on the diagnostic alarms The PROFINET interface supports diagnostic alarms in case of a unit fault. These diag- nostic alarms are switched off at the factory. You can switch on the alarms in STEP7- HW-Config by selecting a slot and by right-clicking and selecting "Object Properties"...
  • Page 44 SIMATIC controller as an "incoming event". The SF LED lights up red. The cause of fault can be determined in STEP7 HW Config by going online, selecting the SEW PROFINET connection icon and calling up the "Module Information" using the right mouse button.
  • Page 45 PROFINET IO PROFINET diagnostic alarms ® 6.4.4 MOVIFIT diagnostic alarms Slot Possible causes of fault Port 1 Link Down Port 2 Link Down ® MOVIFIT EBOX hardware fault (e.g. Watchdog fault) Fault in the connection with PROFIsafe option S11. This fault is described in the ®...

  • Page 46: Devicenet

    DeviceNet Installing the EDS file via RSNetworx DeviceNet NOTE For information about the DeviceNet connection, DeviceNet startup (MAC ID, baud ® rate, etc.) or the description of the DeviceNet LED displays, see the relevant MOVIFIT operating instructions. Installing the EDS file via RSNetworx 1.
  • Page 47 DeviceNet Installing the EDS file via RSNetworx 5. Confirm the selection and the following window appears: 61577AXX 6. Select the icon file. 7. Finish the installation ® After successfully completing the installation, MOVIFIT is displayed in the hardware list: 61578AXX ®...

  • Page 48: Project Planning For Movifit ® -Classic

    DeviceNet Project planning for MOVIFIT®-Classic ® Project planning for MOVIFIT -Classic After scanning the DeviceNet (e.g. with RSNetWorx via a single scan or when changing ® to online mode), the MOVIFIT is displayed in the network tree. 61579AXX ® Manual – MOVIFIT Function Level "Classic"...
  • Page 49 DeviceNet Project planning for MOVIFIT®-Classic ® 7.2.1 Configuration of MOVIFIT ® Double-click on the MOVIFIT symbol to open a dialog box in which you can set the ® configuration parameters of the MOVIFIT unit. ® ® Identification In this group, the MOVIFIT unit type can be read out.
  • Page 50 DeviceNet Project planning for MOVIFIT®-Classic Changing the Individual configurations can be deactivated via "Configuration" if required. These set- ® process data tings will be saved to the ABOX of the MOVIFIT and are thus still available even when interface the unit has been changed. Parameter 12 "Enable Configuration = Change" causes the set parameters to become operative in the unit.
  • Page 51 DeviceNet Project planning for MOVIFIT®-Classic PO-Description The PO-Description group displays the process data assignment of the output data bytes. In this example, byte 0 describes the binary outputs, while bytes 1 – 6 describe ® the three process data words for MOVIMOT 61582AXX PI-Description The PI-Description group displays the process data assignment of the input data bytes.
  • Page 52 DeviceNet Project planning for MOVIFIT®-Classic 7.2.2 Configuration of the PLC Double-click on the PLC icon to start the configuration process. "Module" tab On the "Module" tab, you can enter the interscan delay, which determines the cycle time of the process data. 61584AXX "Scanlist"...
  • Page 53 DeviceNet Project planning for MOVIFIT®-Classic Double-click the unit in the scanlist to configure the process data width. Set the process data width that is displayed in the parameter object (parameter no. 14 and 15). Press OK to close this dialog box. The data must then be loaded into the PLC by clicking the "Apply"...
  • Page 54 DeviceNet Project planning for MOVIFIT®-Classic ® 7.2.3 Project planning for a MOVIFIT ® The following table gives an overview of configuration possibilities for MOVIFIT -MC, Classic function level. On delivery, the entries highlighted in bold are preset so that the ®...
  • Page 55 DeviceNet Project planning for MOVIFIT®-Classic ® Application The following application requirements should be implemented with MOVIFIT -MC: example ® • Three MOVIMOT drives are controlled with 3 process data words. In other words, ® MOVIFIT the control word, the speed and the times for acceleration and deceleration ramps are specified cyclically by the higher-level controller.
  • Page 56 DeviceNet Project planning for MOVIFIT®-Classic ® 7.2.4 Project planning for a MOVIFIT ® The following table gives an overview of configuration possibilities for MOVIFIT (motor starter), Classic function level. On delivery, the entries highlighted in bold are ® preset so that the maximum functionality of the MOVIFIT unit is available via DeviceNet.
  • Page 57 DeviceNet Project planning for MOVIFIT®-Classic ® Application The following application requirements should be implemented with MOVIFIT -SC: example • The integrated motor starter (SC) is to operate two motors. The current actual value ® MOVIFIT is also used for monitoring within the controller. ®...
  • Page 58 DeviceNet Project planning for MOVIFIT®-Classic ® 7.2.5 Project Planning for a MOVIFIT ® The following table gives an overview of configuration possibilities for MOVIFIT (frequency inverter), Classic function level. On delivery, the entries highlighted in bold ® are preset so that the maximum functionality of the MOVIFIT unit is available via DeviceNet.
  • Page 59 DeviceNet Project planning for MOVIFIT®-Classic ® Application The following application requirements should be implemented with MOVIFIT -FC: example • The integrated frequency inverter (FC) is controlled with 3 process data words. In ® MOVIFIT other words, the control word, the speed and the times for acceleration and deceler- ation ramps are specified cyclically by the higher-level controller.

  • Page 60: Parameter Setting Via Devicenet

    Parameter setting via DeviceNet 7.3.1 SEW parameter channel The SEW parameter channel is a connection that you can use to change or read para- ® meters in MOVIFIT . It is represented in form of explicit messages. Access to the SEW parameter channel is by means of the register object (class 7) and the parameter object (class 15).
  • Page 61 DeviceNet Parameter setting via DeviceNet 7.3.3 Register object for parameter setting via DeviceNet Parameter The following table shows the parameter request message with an example for reading request the parameter "Firmware part number" (index 8300 = 206C , subindex 0). In the ®...
  • Page 62 DeviceNet Parameter setting via DeviceNet 7.3.4 Return codes for parameter setting SEW-specific The following table shows the data format for a parameter response message. return codes Byte offset Function MAC-ID Service code General error code Additional code (=94 Example The service code of a fault message is always 94 .
  • Page 63 DeviceNet Parameter setting via DeviceNet ® Timeout of Timeout is triggered by MOVIFIT . The timeout interval must be set by the master after explicit the connection has been established. The DeviceNet specification refers to an messages "expected packet rate" rather than a timeout interval in this case. The expected packet rate is calculated on the basis of the timeout interval using the following formula: = 4 x t Timeout_ExplicitMessages...

  • Page 64: Process Data Description

    Process Data Description Process image for diagnostics Process Data Description Process image for diagnostics ® The following figure shows the MOVIFIT status coding: ® 2-byte MOVIFIT status Byte n+1 Byte n Fieldbus ® MOVIFIT 15 14 13 12 11 10 9 master 0: Maintenance switch (mains OFF)
  • Page 65 Process Data Description Process image for diagnostics ® The following table shows the diagnostic information of MOVIFIT that is set up for eval- uation in the higher-level PLC application. The signals are transferred to the controller via parameters and, if necessary, via the process data channel. The logical communication status "0"...

  • Page 66: Process Image For Digital I/Os

    Process Data Description Process image for digital I/Os Process image for digital I/Os Eight or 16 terminal signals are provided depending on the variant. ® • MOVIFIT -MC (PROFIBUS, PROFINET or DeviceNet): 16DI or 12DI/4DO ® • MOVIFIT -FC/SC (PROFINET): 16DI or 12DI/4DO ®...
  • Page 67 Process Data Description Process image for digital I/Os 8.2.2 Input/output bytes for 12DI/4DO NOTE The following structure is valid for: ® • MOVIFIT -MC (PROFIBUS, PROFINET or DeviceNet) ® • MOVIFIT -FC/-SC (PROFINET) The following figure shows the structure of the input/output bytes for 12DI/4DO: Reserved = 0 Digital output DO 03 12DI / 4DO...
  • Page 68 Process Data Description Process image for digital I/Os 8.2.3 Input bytes for 8 DI The following figure shows the structure of the input bytes for 8 DI: NOTE The following structure is valid for: ® • MOVIFIT -FC/-SC (PROFIBUS or DeviceNet) 1-byte digital inputs Fieldbus ®...

  • Page 69: Process Image Of Drive Systems

    Process Data Description Process image of drive systems Process image of drive systems ® 8.3.1 MOVIMOT on RS485 ® MOVIMOT Classic communicates via the process data variants 2 PD or 3 PD with the ® MOVIFIT control section. ® 2PD interface for MOVIMOT on the fieldbus and RS485: Master MOVIFIT -MC...
  • Page 70 Process Data Description Process image of drive systems ® Assignment The following figure shows the assignment of the MOVIMOT control word. ® of MOVIMOT control word Byte n+1 Byte n 15 14 13 12 11 10 9 0: Enable/stop 011 = 1: Enable/stop Enable, otherwise stop!
  • Page 71 Process Data Description Process image of drive systems ® Assignment of The following figure shows the assignment of status word 1 for MOVIMOT ® MOVIMOT status word 1 Unit status/Fault number Fixed definition 15 14 13 12 11 10 9 Output stage enabled Inverter ready PO data enabled...
  • Page 72 Process Data Description Process image of drive systems ® Assignment of The following figure shows the assignment of status word 2 for MOVIMOT ® MOVIMOT status word 2 Byte n+1 Byte n 15 14 13 12 11 10 9 Output stage enabled Inverter ready PO data enabled Reserved...
  • Page 73 Process Data Description Process image of drive systems ® 8.3.2 MOVIFIT The motor starter can be used for single or dual-motor operation. The process data assignment is the same for both modes of operation. SC single-motor operation with fieldbus configuration 1PO/1PI: Master MOVIFIT -SC 59007AXX...
  • Page 74 Process Data Description Process image of drive systems ® Assignment of The MOVIFIT -SC control word contains the control bit for single-motor operation with ® MOVIMOT reversal of direction of rotation and dual-motor operation with one direction of rotation control word each.
  • Page 75 Process Data Description Process image of drive systems ® Assignment of The MOVIFIT -SC status word is available separately for each drive. This allows the ® MOVIFIT individual drive channels to signal independent status messages in dual-motor opera- status word tion.
  • Page 76 Process Data Description Process image of drive systems ® Coding of the MOVIFIT returns the output current information for drive 1 and drive 2 via the third pro- current values for cess input data word. In single-motor operation, the current value for drive 2 is set to 0. ®...
  • Page 77 Process Data Description Process image of drive systems ® 8.3.3 MOVIFIT The integrated frequency inverter works with the same process data interface as ® MOVIMOT . The process data lengths specified by the fieldbus is mapped directly on the internal CAN bus. In this way, the operating mode of the frequency inverter can be configured from 2PD (without bus ramp) to 3 PD (with bus ramp) via the fieldbus inter- face.
  • Page 78 Process Data Description Process image of drive systems ® Assignment of MOVIFIT -FC is controlled via control word. The following figure shows the assignment ® ® MOVIFIT of the control word for MOVIFIT -FC. control word Byte n+1 Byte n 15 14 13 12 11 10 9 0: Controller inhibit/enable 1: Enable/rapid stop...
  • Page 79 Process Data Description Process image of drive systems The following prioritization applies to the evaluation of bits used for the enable in the control word: Enable Stop Rapid stop Controller inhibit Processing Enable 60073AEN Coding of The relative speed setpoint is indicated in percentage and refers to the preset maximum the speed [%] speed in parameter P302, index 8517 (parameter set 1) or parameter P312, index 8521 setpoint...
  • Page 80 Process Data Description Process image of drive systems Assignment of Status word 1 is used to display the unit status and, in case of a fault, the fault number. status word 1 for ® The following figure shows the assignment of status word 1 for MOVIFIT -FC: ®...
  • Page 81 Process Data Description Process image of drive systems Coding of the When this setting is made, the control section returns the current actual value of the current value for output current in the unit [% I ] as a percentage, based on the rated unit current. Rated ®...
  • Page 82 Process Data Description Process image of drive systems ® The following table shows the assignment of status word 2 for MOVIFIT Meaning Explanation ® Output stage enabled 1: MOVIFIT inverter output stage is enabled ® 0: MOVIFIT inverter output stage is not enabled Inverter ready 1: Inverter power section is ready for operation 0: Inverter power section is not ready for operation...

  • Page 83: Fault Responses

    Fault Responses Fieldbus timeout Fault Responses Fieldbus timeout ® A fieldbus timeout can occur in MOVIFIT when you switch off the fieldbus master or if there is a wire break in the fieldbus cabling. The "BUS-F" LED lights up (or flashes) to signal that no new user data is being received.

  • Page 84: System Fault (Sys-F)

    Fault Responses System fault (SYS-F) System fault (SYS-F) The system fault "111: Station communication interrupted" is triggered when system ® ® communication with a lower-level drive system (MOVIMOT or MOVIFIT -FC/-SC) is interrupted (timeout). Drives not containing any process data are stopped. Both the dig- ital inputs/outputs and the drives, which still contain their process data, can be controlled as usual.

  • Page 85: Parameter Setting And Diagnostics

    Parameter Setting and Diagnostics ® 10.1 MOVITOOLS MotionStudio ® "MOVITOOLS MotionStudio" is the SEW engineering tool that you can use to access ® all SEW drive units. With simple applications, you can use MOVITOOLS MotionStudio ® to perform diagnostics for the MOVIFIT unit series.
  • Page 86 Parameter Setting and Diagnostics MOVITOOLS® MotionStudio ® 4. Connect MOVIFIT to the PC or laptop using option USB11A or UWS21B: ® MOVIFIT UWS21B RS-232 RS485 RJ10 USB11A RS485 RJ10 59730AXX ® Connect USB11A or UWS21B to MOVIFIT via the X50 diagnostics socket. The diagnostics socket is located under the screw fitting, as shown in the following illus- tration (depending on connection box used).
  • Page 87 Parameter Setting and Diagnostics MOVITOOLS® MotionStudio ® ® 10.1.2 Integrating MOVIFIT in MOVITOOLS MotionStudio NOTE A detailed description of the following steps can be found in the comprehensive online ® help in MOVITOOLS MotionStudio. ® 1. Start MOVITOOLS MotionStudio. 2. Create a project and network. 3.

  • Page 88: Motor/Brake Startup With Movifit ® -Sc

    Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-SC ® 10.2 Motor/brake startup with MOVIFIT NOTE • You only have to perform the following motor/brake startup when "Expert mode" is activated. ® • For information on startup in "Easy mode" using DIP switches, see the MOVIFIT SC operating instructions.
  • Page 89 2 connected at X9 can be run independently of one another in one direction of rotation. If a brake motor with an SEW three-wire brake is used, the brake of drive 1 must be con- nected at X8. The brake of drive 2 must be connected at X9.
  • Page 90 • This parameter must be used to adjust the unit to the rated voltage of the brake installed in drive 1 if an SEW three-wire brake is connected at X8. • The rated brake voltage must match the rated mains voltage.

  • Page 91: Motor/Brake Startup With Movifit ® -Fc

    Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC ® 10.3 Motor/brake startup with MOVIFIT NOTE • You only have to perform the following motor/brake startup when "Expert mode" is activated. ® • For information on startup in "Easy mode" using DIP switches, see the MOVIFIT FC operating instructions.
  • Page 92 The operating method "DC braking" is used to slow a drive without giving off regener- ative energy to a connected SEW three-wire brake coil or a braking resistor. In this mode, the energy released during the braking process is converted to heat losses in the motor.
  • Page 93 Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC 5. Choose the connected motor. Specify whether the motor is from SEW or whether it is a non-SEW motor. 61644AEN SEW motors: For SEW motors, select the motor type, the rated motor voltage (according to the connection type star or delta) and the rated motor frequency.
  • Page 94 Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC Non-SEW motors: You have to specify additional motor data for non-SEW motors. This data can be found on the nameplate of the motor. You must start a calibration process to deter- mine additional motor parameters.
  • Page 95 SEW brake is supplied directly from the DC link, which means it can be used to breakdown regenerative energy. • A non-SEW brake can only be controlled via binary output DB00. In this case, the functionality of the output is set to "Brake released". ®...
  • Page 96 Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC ® The following table shows the assignments of MOVIFIT motor and standard brake: MOVI- Assigned motor and standard brake ® S10/5 = OFF S10/5 = ON Õ connection Ö connection Õ connection Ö...
  • Page 97 Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC 7. The next step "Application parameters" is used to activate the "Speed monitoring" function and set the current limit. In hoist mode, speed monitoring is activated as standard. When speed monitoring is active, a fault is triggered after the specified deceleration time when the output cur- rent reaches the set current limit continuously.
  • Page 98 Parameter Setting and Diagnostics Motor/brake startup with MOVIFIT®-FC 8. In the next step parameters are set for the speed limits and ramp times. The ramp times are always based on a change in the output speed of 1500 rpm. The ramp times apply when a ramp time has not been specified via the process data and an enable/revoke enable occurs.

  • Page 99: Hoist Startup With Movifit ® -Fc In "Expert Mode

    Parameter Setting and Diagnostics Hoist startup with MOVIFIT®-FC in "Expert mode" 9. Click the "Download" or "Finish" button to download the parameters to the unit. Before you download the parameters, you can switch to any of the previous pages. The settings are not lost. 61650AEN ®...

  • Page 100: Parameter List For The Movifit®-Sc Power Section

    Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-SC power section ® 10.5 Parameter list for the MOVIFIT -SC power section ® Index dec. Subindex Name Range / Factory setting MOVITOOLS dec. MotionStudio Display values Process values 10096 Output current drive 1 10096 Output current drive 2 10096...
  • Page 101 Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-SC power section ® Index dec. Subindex Name Range / Factory setting MOVITOOLS dec. MotionStudio Setpoints / integrators Soft startup time 1 10096 Soft startup time drive 1 0...0.2...1 [s] 10096 Soft startup time drive 2 0...0.2...1 [s] Change in direction of rotation 10096...
  • Page 102 Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-SC power section ® Index dec. Subindex Name Range / Factory setting MOVITOOLS dec. MotionStudio Brake function 10096 Brake application time drive 1 0...10 [s] 10096 Brake application time drive 2 0...10 [s] 9400 Rated brake voltage drive 1 2: 400 V...

  • Page 103: Parameter Description For Movifit ® -Sc

    Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC ® 10.6 Parameter description for MOVIFIT Parameter 000 Output current of drive 1 Apparent motor current of drive 1 in range 0…200% of the rated unit current. Parameter 001 Output current of drive 2 Apparent motor current of drive 2 in range 0…200% of the rated unit current.
  • Page 104 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 014 Heat sink temperature Heat sink temperature of the starter. Parameter 015 DIP switch setting S10 switch Displays DIP switch setting of S10 switch. Parameter 031 Position binary input DI100 Binary input DI100 assignment Displays the status of binary input DI100 (only in "SBUS slave"...
  • Page 105 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 094 PO 1 setpoint Process data output word 1 Parameter 095 PO 2 setpoint Process data output word 2 Parameter 096 PO 3 setpoint Process data output word 3 Parameter 097 PI 1 actual value Process data input word 1 Parameter 098...
  • Page 106 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 140 Reversing time This parameter defines the time for which the power of drive 1 is switched off in the "Single-motor operation" operating mode during a change in the direction of rotation before power is supplied again for the new direction of rotation.
  • Page 107 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 310 Switch-off current drive 2 Deceleration time monitoring drive 2 parameter 311 The parameter "Switch-off current drive 2" is used to set a switch-off limit for drive 2. The parameter "Deceleration time monitoring drive 2" specifies how long this switch-off current can be exceeded without the unit switching off with the error message "Motor overtemperature".
  • Page 108 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameters 600 Binary inputs DI100 – DI103 (only in "SBUS slave" operating mode) to 603 In effect with "0" signal "1" signal 0: No function – – 11: External fault External fault –...
  • Page 109 In the "DUAL-MOTOR OPERATION" operating mode, drive 1 connected at X8 and drive 2 connected at X9 can be run independently of one another in one direction of rotation. If a brake motor with an SEW three-wire brake is used, the brake of drive 1 must be con- nected at X8.
  • Page 110 This parameter is used to specify a delay between the time when the drive enable is revoked for drive 1 and when the brake is applied. This delay time affects the SEW three-wire brake connected at X8 and the binary output set to the function "BRAKE 1 RELEASED".
  • Page 111 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 802 Factory setting If you have requested the factory settings to be reset by setting this parameter to "ON", all parameters that have a factory setting value are reset to their factory setting. Choose "DELIVERY STATE"...
  • Page 112 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-SC Parameter 840 Reset If the starter power section indicates a fault, the fault can be acknowledged by setting this parameter. Once the fault has been reset, the parameter is set automatically to OFF again.

  • Page 113: Parameter List For The Movifit ® -Fc Power Section

    Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-FC power section ® 10.7 Parameter list for the MOVIFIT -FC power section ® Index Subindex dec. Name Range / Factory setting MOVITOOLS dec. MotionStudio Display values Process values 8318 Speed (signed) [rpm] 8319 Frequency (signed)
  • Page 114 Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-FC power section ® Index Subindex dec. Name Range / Factory setting MOVITOOLS dec. MotionStudio Fault t-2 Fault code Background information for faults that occurred in the past when t-2 Fault t-3 Fault code Background information for faults that occurred in...
  • Page 115 Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-FC power section ® Index Subindex dec. Name Range / Factory setting MOVITOOLS dec. MotionStudio Terminal assignment Binary inputs (only in "SBUS slave" operating mode) 8335 Binary input DI100 0: No function 11: External fault 0 active 8336 Binary input DI101...
  • Page 116 Parameter Setting and Diagnostics Parameter list for the MOVIFIT®-FC power section ® Index Subindex dec. Name Range / Factory setting MOVITOOLS dec. MotionStudio Reset behavior 8617 Manual reset Modulation 860/861 8620/8621 PWM frequency 1 / 2 0: 4 kHz 1: 8 kHz 3: 16 kHz Process data assignment 8304...

  • Page 117: Parameter Description For Movifit ® -Fc

    Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC ® 10.8 Parameter description for MOVIFIT Parameter 000 Speed (signed) The displayed speed is the calculated actual speed. Parameter 002 Frequency (signed) Output frequency of the inverter. Parameter 004 Output current (amount) Apparent current in the range 0 ...
  • Page 118 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameter 031 Position binary input DI100 / Binary input DI100 assignment Displays the status of binary input DI100 (only in "SBUS slave" operating mode). Parameter 032 Position binary input DI101 / Binary input DI101 assignment Displays the status of binary input DI101 (only in "SBUS slave"...
  • Page 119 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameter 095 PO 2 setpoint (display values) Process data output word 2 Parameter 096 PO 3 setpoint (display values) Process data output word 3 Parameter 097 PI 1 actual value (display values) Process data input word 1 Parameter 098 PI 2 actual value (display values)
  • Page 120 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameters Maximum speed 1 / 2 302 / 312 The drive does not exceed this speed value even when the setpoint specification is higher than the maximum speed. If you set n >...
  • Page 121 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameters Speed monitoring 1 / 2 500 / 502 ® MOVIFIT performs speed monitoring by evaluating operations at the current limit. Speed monitoring is triggered when the current limit is maintained for the duration of the set deceleration time.
  • Page 122 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameter 620 Binary output DB00 In effect with 0 signal 1 signal 0: No function – – 2: Ready Not ready Ready 3: Output stage on Unit inhibited Unit enabled, motor energized 4: Rotating field on No rotating field Rotating field...
  • Page 123 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameters Standstill current 1 / 2 710 / 711 When the standstill current function is activated, the inverter injects a current into the motor at standstill. The standstill current fulfills the following functions: •...
  • Page 124 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameters Brake release time 1 / 2 731 / 734 This parameter determines how long the motor will remain at the minimum speed after expiration of the pre-magnetization time and how much time the brake has to release fully.
  • Page 125 Parameter Setting and Diagnostics Parameter description for MOVIFIT®-FC Parameter 830 Response external fault Use this parameter to program the fault response that is triggered by an input terminal programmed to "/EXT. FAULT" (only in "SBUS slave" operating mode). Parameter 835 Response TF signal This parameter is used to program the fault response triggered by the temperature sensor monitoring of a TF that may be incorporated in the motor winding.

  • Page 126: 10.9 Web Diagnostics For Ethernet Units

    Parameter Setting and Diagnostics Web diagnostics for Ethernet units 10.9 Web diagnostics for Ethernet units ® A website for simple web diagnostics is integrated in versions of MOVIFIT -Classic units that have Ethernet. To access the homepage, start your browser and enter the following IP address, for example: •...
  • Page 127 Parameter Setting and Diagnostics Web diagnostics for Ethernet units ® 10.9.4 Homepage layout for MOVIFIT (SC / MC / FC) ® The following figure shows the MOVIFIT homepage: 61601AXX [1] Navigation bar [2] Main window (Home) Button for starting the diagnostics applet [3] Main window (Home) Button for displaying website help ®...
  • Page 128 Parameter Setting and Diagnostics Web diagnostics for Ethernet units 10.9.5 Layout of the diagnostics applet The following figure shows the layout of the diagnostics applet: 61604AXX ® [1] Tree view / Overview The tree displays the MOVIFIT Ethernet unit in the network node "My Network Tree".
  • Page 129 Parameter Setting and Diagnostics Web diagnostics for Ethernet units Overview plugin (Overview) 61660AXX [1] Main unit Main unit being operated directly on the mains. [2] Process data display Displays process data if a parameter interface is integrated in the units. [3] Subordinate units Left-click to open the corresponding plug-in page, right-click to request ®...
  • Page 130 Parameter Setting and Diagnostics Web diagnostics for Ethernet units Plugin window 61657AXX [1] Tab for opened plugins If several plugins are open (e.g. plugins for various units), they will be listed on the tab. [2] Tab within the plugin If the selected unit has several display columns, the tab will display (shows parameter displays those columns.
  • Page 131 Parameter Setting and Diagnostics Web diagnostics for Ethernet units 10.9.6 Access protection Access to the drive parameters and diagnostics information can be protected by a pass- word. Access protection is deactivated at the factory. You can activate the access protection function by assigning a password [2]. To deactivate the function again, delete the password (blank password).

  • Page 132: Technical Data

    Technical Data PROFIBUS interface Technical Data 11.1 PROFIBUS interface PROFIBUS interface Function level Classic PROFIBUS protocol option PROFIBUS DP / DPV1 Supported baud rates 9.6 kbaud ... 1.5 Mbaud / 3 ... 12 Mbaud (with automatic detection) Bus termination Already installed in conjunction with ABOX "MTA...-S01.-...-00" and "MTA...-S02...-00", and can be activated via the switch according to IEC 61158.

  • Page 133: Profinet Interface

    PROFINET interface PROFINET interface Function level Classic PROFINET protocol option PROFINET IO RT Supported baud rates 100 Mbit / s (full duplex) SEW identity number 010Ahex Unit identity number Connection technology RJ45 Integrated switch Supports autocrossing, autonegotiation Permitted cable types...

  • Page 134: Index

    Parameter 034 ........118 via DeviceNet ......61 Parameter 050 ........118 Return codes for parameter setting ..62 Parameter 070 ........118 SEW parameter channel ......60 Parameter 071 ........118 Parameter 076 ........118 Parameter 080 ........118 Fault responses ..........83 Parameter 081 ........
  • Page 135 Index Parameter 502 ........121 Parameter 076 ........104 Parameter 503 ........121 Parameter 080 ........104 Parameter 522 ........121 Parameter 094 ........105 Parameter 600 ........121 Parameter 095 ........105 Parameter 601 ........121 Parameter 096 ........105 Parameter 602 ........121 Parameter 097 ........105 Parameter 603 ........121 Parameter 098 ........
  • Page 136 Index Process data description ........64 Process image for diagnostics .....64 Startup ..............9 ® Process image for digital I/Os ......66 Startup procedure for MOVIFIT -MC .... 9 Input bytes for 8 DI .........68 ® Startup procedure for MOVIFIT Input bytes with 16 DI ......66 and -FC ...........
  • Page 137 Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Central SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 138 Electro-Services Tel. +237 4322-99 Rue Drouot Akwa Fax +237 4277-03 B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca l.reynolds@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 139 Address List China Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612 Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611 Sales Tianjin 300457 gm-tianjin@sew-eurodrive.cn Service http://www.sew-eurodrive.com.cn Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781 Sales...
  • Page 140 Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon lirazhandasa@barak-online.net Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 141 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrail Queretaro scmexico@seweurodrive.com.mx...
  • Page 142 Address List Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90 Sales ul. Techniczna 5 Fax +48 42 67710-99 Service PL-92-518 Lodz http://www.sew-eurodrive.pl sew@sew-eurodrive.pl Portugal Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670 Sales Apartado 15 Fax +351 231 20 3685...
  • Page 143 Address List South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 494-3104 Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za Aeroton Ext. 2 dross@sew.co.za Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 144 Dallas, Texas 75237 csdallas@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
  • Page 147 SEW-EURODRIVE – Driving the world...
  • Page 148 Internet, available Anywhere. today. around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com → www.sew-eurodrive.com...

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