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SEW MOVI-PLC Manual

I/o system
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
®
MOVI-PLC
I/O System
M
Edition 07/2007
anual
11617012 / EN

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Summary of Contents for SEW MOVI-PLC

  • Page 1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services ® MOVI-PLC I/O System Edition 07/2007 anual 11617012 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...
  • Page 3 3 Installation ......................9 Mechanical installation ................... 9 Electrical installation..................15 ® 4 Unit Design and Technical Data of the MOVI-PLC I/O System ...... 18 CAN bus coupler OCC11B................18 OTM21B terminal module ................22 ODI81B digital input module ................ 24 ODO81B digital output module ..............

  • Page 4: General Information

    Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited ® warranty is that you adhere to the information in the MOVI-PLC documentation. There- fore, read the manual before you start operating the unit.

  • Page 5: Other Applicable Documentation

    General safety notes for bus systems ® You are now in possession of a communication system that lets you adapt MOVI-PLC ® controllers, MOVI-PLC I/O systems and the controlled inverters to your specific sys- tem.

  • Page 6: System Description

    MOVI-PLC via system bus. Up to 126 bus couplers and consequently MOVI- ® ® I/O systems can be connected to a MOVI-PLC controller. This means the MOVI- ® controller can automatically access a large number of inputs and outputs.

  • Page 7: Scope Of Delivery Of The Individual Components

    System Description Scope of delivery of the individual components ® Advantages of • Powerful connection to the MOVI-PLC controller via the SBus of the machine mod- ® the MOVI-PLC ule. I/O system ® • Optimum integration into the programming software PLC Editor of the MOVITOOLS MotionStudio.

  • Page 8: Accessories

    UWU52A 188 181 7 NOTES • For installation notes and technical data of the UWU52A switched-mode power supply unit, refer to the "Appendix" section. • Observe the maximum rated output currents and the operating temperature. Manual – MOVI-PLC® I/O System...

  • Page 9: Installation

    Dimension You can use the following 35 mm standard profile rail (→ following figure) for installation. drawing for SEW-EURODRIVE recommends to use version II to ensure sufficient space for the mounting rail retaining screws under the backplane bus connector. 61989AXX...
  • Page 10 Horizontal installation: Ambient temperature of 0 °C to 60 °C ODO81B OAI41B OAO41B ODI81B AI 4x12Bit Volt AO 4x12Bit Volt DI8xDC24V DI8xDC24V 0,5A 62004AXX Bus coupler I/O modules • Vertical installation: Ambient temperature of 0 °C to 40 °C 62005AXX Bus coupler I/O modules Manual – MOVI-PLC® I/O System...
  • Page 11 Example: For 20 I/O modules, use two 8-socket backplane bus connectors and four single-socket backplane bus connectors. ® • Also refer to the notes in the sections "Step-by-step installation of the MOVI-PLC I/O system" and "Configuration of I/O modules". • The switched-mode power supply is not plugged into the backplane bus connector ®...
  • Page 12 Press the backplane bus connector into the mounting rail until it audibly locks in place. mounting rail The following figure depicts four single-socket backplane connectors used as module slots. 62007AXX Bus coupler slot I/O and terminal plug-in locations Guide rails Manual – MOVI-PLC® I/O System...
  • Page 13 I/O modules. ® • You can operate up to 32 I/O modules in a MOVI-PLC I/O system (i.e. at one bus coupler). If you do not use an analog input module, you can plug a total of 32 analog output modules and digital modules in any combination without checking.
  • Page 14 Installation Mechanical installation ® Step-by-step removal of the MOVI-PLC I/O system Proceed as follows for removing modules: STOP! Observe the following points to prevent the I/O module from being damaged: Switch off the power supply before you insert or remove a module.

  • Page 15: Electrical Installation

    • Connect braided shields by means of metallic cable clamps. The cable glands must have a good electrical and large surface contact with the shield. Manual – MOVI-PLC® I/O System...
  • Page 16 The following figure shows an I/O module with a 10-pole connector. 62066AXX Pin no. Round opening for wires Rectangular opening for screw driver Manual – MOVI-PLC® I/O System...
  • Page 17 2.5 mm to the I/O terminal modules (→ following figure, step 4). • Remove the screw driver from the rectangular opening (→ following figure, step 5). The wire is now clipped securely to the connector. 62041AXX Manual – MOVI-PLC® I/O System...

  • Page 18: Unit Design And Technical Data Of The Movi-Plc ® I/O System

    CAN bus coupler OCC11B Part number 1821 479 7 ® Description The CAN bus coupler OCC11B (→ following figure) connects the MOVI-PLC ® system with the MOVI-PLC controller via the system bus from SEW-EURODRIVE. It supports all CAN transmission rates.
  • Page 19 • For connecting the OCC11B bus coupler to the MOVI-PLC controller (X32 or X33 terminal), use the prefabricated cable of SEW-EURODRIVE (length: 1.5 m) with in- tegrated terminating resistors. – Part number of the prefabricated cable: 1810 482 7 OCC11B 1500 mm ®...
  • Page 20 Unit Design and Technical Data of the MOVI-PLC® I/O System CAN bus coupler OCC11B NOTES • CAN bus uses a shielded three-wire line as transmission medium. • In systems with more than two stations, all stations are wired in parallel. The bus cable must be looped without interruption for this purpose.
  • Page 21 Unit Design and Technical Data of the MOVI-PLC® I/O System CAN bus coupler OCC11B Setting the module ID NOTE • The module ID must be set when you have set the baud rate and before switching on the bus coupler again.

  • Page 22: Otm21B Terminal Module

    Unit Design and Technical Data of the MOVI-PLC® I/O System OTM21B terminal module OTM21B terminal module Part number 1821 490 8 Description The OTM21B terminal module is a complementary module for 2-wire or 3-wire installa- tion. The module is not connected to the backplane bus.
  • Page 23 Unit Design and Technical Data of the MOVI-PLC® I/O System OTM21B terminal module Technical data Electrical data of OTM12B Number of rows Number of terminals per row Maximum terminal current DC 10 A Terminal color Gray Dimensions and weight Dimensions (W ×H ×D) [mm] 25.4 ×...

  • Page 24: Odi81B Digital Input Module

    Unit Design and Technical Data of the MOVI-PLC® I/O System ODI81B digital input module ODI81B digital input module Part number 1821 481 9 Description The ODI81B digital input module has 8 binary inputs, each one with an LED to indicate the status.
  • Page 25 Unit Design and Technical Data of the MOVI-PLC® I/O System ODI81B digital input module LED status LEDs 0 ... 7 light up green if signal "1" is detected from approx. DC 15 V onwards. indicator Wiring diagram DC 24V 62061AXX...
  • Page 26 Unit Design and Technical Data of the MOVI-PLC® I/O System ODI81B digital input module Parameter setting Make the following settings in the module parameters (→ section "Parameter setting of I/O modules"). The settings refer to up to eight ODI81B digital input modules of the PLC configuration entry.

  • Page 27: Odo81B Digital Output Module

    Unit Design and Technical Data of the MOVI-PLC® I/O System ODO81B digital output module ODO81B digital output module Part number 1821 482 7 Description The ODI81B digital output module has 8 binary outputs, each one with an LED to indicate the status.
  • Page 28 Unit Design and Technical Data of the MOVI-PLC® I/O System ODO81B digital output module LED + The "+" LED lights up green if the DC 24 V supply voltage is present. LED 0 ... 7 Status LEDs 0 ... 7 light up green if a binary output is active.
  • Page 29 Unit Design and Technical Data of the MOVI-PLC® I/O System ODO81B digital output module Parameter setting Make the following settings in the module parameters (→ section 5.6). The settings refer to up to eight ODO81B digital output modules of the PLC configuration entry. Default settings are printed in bold.

  • Page 30: Oai41B Analog Input Module (Voltage)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAI41B analog input module (voltage) OAI41B analog input module (voltage) Part number 1821 483 5 Description The OAI41B analog input module has 4 inputs, each with an LED to indicate the status.
  • Page 31 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI41B analog input module (voltage) Connector assignment OAI41B Termi- Assignment/description nal/LED Not assigned Positive connection channel 0 Ground channel 0 Positive connection channel 1 Ground channel 1 Positive connection channel 2...
  • Page 32 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI41B analog input module (voltage) Function You set the functions in the PLC Editor in the PLC configuration in the module parame- assignment ters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.
  • Page 33 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI41B analog input module (voltage) Electrical data of OAI41B Basic error limit (operational limit at 25 °C, referred to input) Measuring range ±10 V / tolerance ±0.1 % Voltage input ±0.005 %/K...

  • Page 34: Oai42B Analog Input Module (Current)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAI42B analog input module (current) OAI42B analog input module (current) Part number 1821 484 3 Description The analog input module OAI42B has 4 inputs. Their functions can be configured individually. The OAI42B input module requires a total of 8 bytes of the process image for the input data (2 bytes per channel).
  • Page 35 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI42B analog input module (current) Connector assignment OAI42B Terminal/LED Assignment/description Not assigned Positive connection channel 0 Ground channel 0 Positive connection channel 1 Ground channel 1 Positive connection channel 2...
  • Page 36 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI42B analog input module (current) Function You set the functions in the PLC configuration in the PLC Editor in the module parame- assignment ters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.
  • Page 37 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI42B analog input module (current) Electrical data of OAI42B Interference suppression, error limits Interference suppression for f = n × (f1±1 %) f = 50 Hz ... 400 Hz (f1 = interfering frequency; n = 1, 2, ...) Common-mode interference (U <...

  • Page 38: Oai43B Analog Input Module (Multi-Input)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) OAI43B analog input module (multi-input) Part number 1821 485 1 Description The OAI43B analog input module has 4 inputs. Their functions can be configured individually. The OAI43B input module requires a total of 8 bytes of the process image for the input data (2 bytes per channel).
  • Page 39 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) LEDs F0 ... F3 The LEDs F0 ... F3 light up red if • an error occurs in one of the channels • an entry was made in the diagnostic bytes Wiring diagram The following figure shows the connection options for the various measuring ranges.
  • Page 40 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Function A function number is assigned to a channel by setting the module parameters (→ sec- assignment tion "Parameter setting of I/O modules"). The function number 00 means the function number stored permanently in the parameter setting data is not influenced.
  • Page 41 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Module parameters Setting range / function Description / measuring range / representation Wiring diagram The function number in the permanently stored parameter setting data is not changed.
  • Page 42 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Module parameters Setting range / function Description / measuring range / representation Wiring diagram Thermocouple type E, inter- –270 °C ... 1000 °C nally compensated Unit: 1/10 °C, two’s complement...
  • Page 43 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Module parameters Setting range / function Description / measuring range / representation Wiring diagram Current DC ±20 mA DC ±25 mA (–16384 ... 16384) DC 25 mA = Max. value overdrive range (20480) DC –20 ...
  • Page 44 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) NOTE The default setting of the OAI43B I/O module is "–10 ... 10 V (–27648 ... 27648)". Module parame- The "ModeControl Channel 1 ... 4" module parameter is used to set the following...
  • Page 45 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Mean value • Mean value function 2 of 3 values calculation After every measuring, the OAI43B analog input module calculates the mean value of the last 3 values. The value most different from the mean value is discarded. The remaining 2 values are averaged again.
  • Page 46 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Technical data Electrical data of OAI43B Number of inputs with 4-wire resistance-based sensor Cable length (shielded) 200 m Voltages, currents, potentials Constant current for resistance-based sensor 1.25 mA...
  • Page 47 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Electrical data of OAI43B Operational limits (only valid up to 120 W/s) (over entire temperature range, referred to input range) Measuring range Tolerance ±50 mV ±0.6 %...
  • Page 48 Unit Design and Technical Data of the MOVI-PLC® I/O System OAI43B analog input module (multi-input) Electrical data of OAI43B Signal encoder connection Voltage measurement Possible Current measurement as 2-wire transducer Possible, with external supply as 4-wire transducer Possible Resistance measurement...

  • Page 49: Oao41B Analog Output Module (Voltage)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAO41B analog output module (voltage) OAO41B analog output module (voltage) Part number 1821 487 8 Description The OAO41B analog output module has 4 outputs. Their functions can be configured individually. The OAO41B analog output module requires a total of 8 bytes of the process image for the output data (2 bytes per channel).
  • Page 50 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO41B analog output module (voltage) Connector assignment OAO41B Terminal/LED Assignment/description Power supply voltage DC 24 V Positive connection channel 0 Ground channel 0 Positive connection channel 1 Ground channel 1...
  • Page 51 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO41B analog output module (voltage) Function You set the functions in the PLC configuration in the PLC Editor in the module assignment parameters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.
  • Page 52 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO41B analog output module (voltage) Technical data Electrical data of OAO41B Number of output channels Cable length (shielded) 200 m Supply voltage DC 24 V Polarity reversal protection Galvanic isolation...
  • Page 53 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO41B analog output module (voltage) Electrical data of OAO41B Connection of the actuators Voltage output 2-wire connection Status, interrupts, diagnostics Diagnostics interrupt Diagnostic functions Fault display for group fault Diagnostic information can be read out...

  • Page 54: Oao42B Analog Output Module (Current)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAO42B analog output module (current) OAO42B analog output module (current) Part number 1821 488 6 Description The OAO42B analog output module has 4 outputs. Their functions can be configured individually. The OAO42B output module requires a total of 8 bytes of the process image for the output data (2 bytes per channel).
  • Page 55 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO42B analog output module (current) Connector assignment OAO42B Termi- Assignment/description nal/LED Power supply voltage DC 24 V Positive connection channel 0 Ground channel 0 Positive connection channel 1 Ground channel 1...
  • Page 56 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO42B analog output module (current) Function You set the functions in the PLC configuration in the PLC Editor in the module parame- assignment ters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.
  • Page 57 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO42B analog output module (current) Electrical data of OAO42B Analog value generation output channels Resolution 0 ... 20 mA 12 bit 4 ... 20 mA 11 bit 700 μs Cycle time (all channels)

  • Page 58: Oao43B Analog Output Module (Multi-Output)

    Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) 4.10 OAO43B analog output module (multi-output) Part number 1821 489 4 Description The OAO43B analog output module has 4 outputs. Their functions can be configured individually.
  • Page 59 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) Connector assignment OAO43B Termi- Assignment/description nal/LED Power supply voltage DC 24 V Positive connection channel 0 Ground channel 0 Positive connection channel 1 Ground channel 1...
  • Page 60 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) Function A function number is assigned to a channel by setting the module parameters (→ sec- assignment tion "Parameter setting of I/O modules"). The function number 00 means the function number stored permanently in the parameter setting data is not influenced.
  • Page 61 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) Module parameters Function Description/measuring range/representation Voltage ±10 V DC ±12.5 V Mode channel 1 ... 4 (–16384 ... 16384) DC 12.5 V = Max. value overdrive range (20480) (two’s complement)
  • Page 62 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) Technical data Electrical data of OAO43B Number of output channels Cable length (shielded) 200 m Supply voltage DC 24 V Polarity reversal protection Galvanic isolation...
  • Page 63 Unit Design and Technical Data of the MOVI-PLC® I/O System OAO43B analog output module (multi-output) Electrical data of OAO43B Load impedance (in the rated range of the out- put) for voltage outputs Min. 1 kΩ Max. 1 μF Capacitive load for current outputs Max.

  • Page 64: Project Planning With Movitools ® Motionstudio

    OCC1B CAN bus coupler (→ section "OCC11B CAN bus coupler"). • Select the required entry (e.g. "CAN 1 enabled") and choose the menu items [Append Subelement] / [MOVI-PLC I/O system] from the context menu (→ following figure). ® •...

  • Page 65: Configuring I/O Modules

    "Digital IN 8x ODI81B.." entry. NOTES ® • The following scaling applies in conjunction with a MOVI-PLC basic DHP11B controller: – You can arrange a maximum of one analog input module and one analog output ®...

  • Page 66: Configuring I/O Modules

    The process image of the relevant I/O system is refreshed while the function module is being executed. NOTE For a detailed description of the MPLC_ConnectSEWIOSystem_CAN function module and the output diagnostic information, refer to the "MPLCUtilities Library for MOVI- ® " manual. Manual – MOVI-PLC® I/O System...

  • Page 67: Appendix

    The power supply is short-circuit proof and protected against overload. Input and output are galvanically isolated. Dimension drawing EN 60715TM35 62140AXX Leave a clearance of at least 50mm at top and bottom of venting slots! Manual – MOVI-PLC® I/O System...

  • Page 68: Index

    Technical data ..........62 Step-by-step installation of the I/O system ...13 Wiring diagram ..........59 Step-by-step removal of the I/O system ..14 ODI81B digital input module ......24 Mounting position ..........10 Connector assignment ......... 24 Manual – MOVI-PLC® I/O System...
  • Page 69 I/O system ........6 Terminal module OTM12B ........22 Technical data ..........23 Unit design and technical data of the ® MOVI-PLC I/O system ........18 UWU52A switched-mode power supply Dimension drawing ........67 Technical data ..........67 Wiring plug connectors ........16 Manual – MOVI-PLC® I/O System...
  • Page 70 Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Central SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 71 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca marketing@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 72 LAMPA ventas@sew-eurodrive.cl RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile China Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612 Assembly No. 78, 13th Avenue, TEDA Fax +86 22 25322611 Sales Tianjin 300457 gm-tianjin@sew-eurodrive.cn Service http://www.sew-eurodrive.com.cn...
  • Page 73 Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon office@liraz-handasa.co.il Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 74 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Queretaro scmexico@seweurodrive.com.mx...
  • Page 75 Address List Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 Sales S.A.C. Fax +51 1 3493002 Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90 Sales ul.
  • Page 76 Address List South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 494-3104 Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za Aeroton Ext. 2 dross@sew.co.za Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 77 Dallas, Texas 75237 csdallas@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
  • Page 79 SEW-EURODRIVE – Driving the world...
  • Page 80 Internet, available Anywhere. today. around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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