Page 1 *19484828_0115* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Drive Controller MOVIFIT ® Edition 01/2015 19484828/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of contents Table of contents General information ........................5 About this documentation ....................5 Structure of the safety notes ..................5 Rights to claim under limited warranty ................7 Exclusion of liability ......................7 Other applicable documentation ..................7 Product names and trademarks ..................
Page 4 MOVIFIT ® MC status LEDs ..................125 Service............................ 143 Unit diagnostics ......................143 Inspection/maintenance ..................... 143 SEW electronics service .................... 144 Shutdown ........................144 Storage ........................145 Disposal ........................145 Technical data........................146 Conformity ........................146 General technical data ....................147 Electronics data ......................
Page 5: General Information
If you are unclear about any of the information in this documentation or require further infor- mation, contact SEW‑EURODRIVE. Structure of the safety notes 1.2.1...
Page 6 General information Structure of the safety notes Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...
Page 7: Rights To Claim Under Limited Warranty
You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance fea- tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions.
Page 8: Safety Notes
The following safety notes are principally concerned with the use of MOVIFIT ® units. If you use other SEW components, also refer to the safety notes for these particular components in the corresponding documentation. Also observe the additional safety notes provided in the individual chapters of this document.
Page 9: Designated Use
® MC/FC – Functional Safety with S12 Safety Option" manual Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW‑EURODRIVE. Safety-related components are marked with the FS logo for functional safety. 2.4.2...
Page 10: Installation
Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. ® Protect MOVIFIT from excessive strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive atmospheres. •...
Page 11: Operation
Safety notes Operation Operation ® Systems in which MOVIFIT is installed must, if necessary, be equipped with addition- al monitoring and protection devices according to applicable safety regulations; e.g., the German law governing technical equipment (Gesetz über technische Arbeitsmit- tel), accident prevention regulations, etc. Additional protective measures may be nec- ®...
Page 12: Unit Structure
Unit structure MOVIFIT® MC Unit structure MOVIFIT® MOVIFIT ® MOVIFIT ® MC is a decentralized drive controller for controlling up to 3 MOVIMOT ® drives. The following figure shows a standard MOVIFIT ® MC unit: 4285969931 [1] EBOX (active electronics unit) [2] ABOX (passive connection unit) 3.1.1 Features of the MOVIFIT...
Page 13: Overview - Connection Configuration
Unit structure Overview – Connection configuration Overview – Connection configuration ® The following figure shows the MOVIFIT designs described in these operating in- structions with the standard ABOX and the hybrid ABOX: EBOX ABOX Design MTA...-S01.-...-00 Standard ABOX with terminals and cable bushings MTA...-S41.-...-00 MTM...-...-00 Hybrid ABOX...
Page 14 Unit structure Overview – Connection configuration ® Designs with a circular connector (Intercontec) for connection to MOVIMOT drives: EBOX ABOX Design MTA...-I51.-...-00 Hybrid ABOX with 3 circular connectors (Intercontec) ® 3 MOVIMOT outputs on bottom and M12 for I/Os and bus MTA...-G51.-...-00 Hybrid ABOX MTM...-...-00...
Page 15: Ebox (Active Electronics Unit)
Unit structure EBOX (active electronics unit) EBOX (active electronics unit) ® The MOVIFIT MC EBOX is a closed electronics unit with a communication interface and I/Os for controlling MOVIMOT ® drives: EBOX " MTM...-..-00" 1 2 3 4 9007200272377867 [1] Central opening/closing mechanism [2] Operation LEDs for I/Os (can be labeled), communication, and unit status [3] External nameplate [4] Device identification...
Page 16: Abox (Passive Connection Unit)
Unit structure ABOX (passive connection unit) ABOX (passive connection unit) ® The following figure provides an example of the MOVIFIT ABOX: ABOX "MTA...-...-00" I O N [10] [11] [13] [12] 9007200272383883 Mounting rail Connection to EBOX Nameplate of the complete unit (EBOX and ABOX) Internal nameplate of the ABOX Protection cover DIP switch S2 for bus address (PROFIBUS and DeviceNet™...
Page 17: Movifit Mc Type Designation
Unit structure MOVIFIT® MC type designation MOVIFIT® MC type designation ® MOVIFIT MC type designation 3.5.1 EBOX EBOX nameplates EBOX device identification The following figure shows an example of the device identification of the MOVIFIT ® MC EBOX: MC/Class/----/-------/--- 13469955083 EBOX external nameplate The following figure shows an example of the external nameplate of the MOVIFIT...
Page 18 Unit structure MOVIFIT® MC type designation EBOX type designation ® The following table shows an example of the type designation of the MOVIFIT EBOX MTM11A000‑P10A‑00/S11: ® Unit series MT = MOVIFIT M = MOVIFIT ® Device type MC (controller) Series 11 = Standard (IP65) Version A ®...
Page 19 Unit structure MOVIFIT® MC type designation 3.5.2 ABOX ABOX nameplates ABOX device identification The following figure shows an example of the device identification of the ® MOVIFIT MC ABOX: MTA11A-503-S011-M01-00 MAC-ID: FF–FF–FF–FF–FF–FF 13470606859 [1] ABOX type designation [2] MAC ID of the fieldbus interface ABOX external nameplate The following figure shows an example of the external nameplate of the MOVIFIT...
Page 20 Unit structure MOVIFIT® MC type designation Nameplate of complete unit The following figure provides an example of a nameplate of the complete MOVIFIT ® MC unit (EBOX and ABOX): SO#: 01.1785033001.0001.12 Type: MTM11A000-P10A-00 MTA11A-503-S011-M01-00 MOVIFIT ML01 ® LISTED IND. CONT. EQ.2D06 WHEN USED WITH MOVIMOT DRIVES N2936 6872634379...
Page 21 Unit structure MOVIFIT® MC type designation ABOX type designation The following table shows an example of the type designation of the MOVIFIT ® ABOX MTA11A‑503‑S011‑M01‑00/M11: Unit series MT = MOVIFIT ® Device type A = ABOX (connection box) Series 11 = Standard (IP65) Version A Connection voltage 50 = AC 380 –...
Page 22 Unit structure MOVIFIT® MC type designation ABOX option 00S = STO plug connector M11 = Stainless steel mounting rail M1S = Stainless steel mounting rail and STO plug connector M2A = Corrosion-resistant mounting rail M2S = Corrosion-resistant mounting rail and STO plug connector 1) When used with UL, the maintenance switch is only a load disconnector.
Page 23: Mechanical Installation
Mechanical installation General information Mechanical installation General information CAUTION Risk of injury due to protruding parts, especially the mounting rail. Risk of cutting or crushing. • Cover sharp and protruding parts, especially the mounting rail, to protect against injury and damage. •...
Page 24: Permitted Mounting Position
Mechanical installation Permitted mounting position Permitted mounting position ® MOVIFIT is attached using a mounting plate to the four screws already installed in the mounting surface. For detailed information, refer to chapter "Mounting" (→ 2 25). The following figure depicts the approved mounting positions for MOVIFIT ®...
Page 25: Installation
Mechanical installation Installation Installation 4.4.1 Mounting rail ® MOVIFIT is equipped with a mounting rail to attach the unit to a level, low-vibration mounting surface using M6 screws. For bore dimensions of the respective type of fix- ture, see the following figures. Drilling template for standard mounting rail 7.0 (6x) 13.9 (6x)
Page 26 Mechanical installation Installation For detailed dimension drawings, refer to chapter "Technical data" > "Dimension draw- ings". ® Operating Instructions – MOVIFIT...
Page 27 Mechanical installation Installation Drilling template for optional mounting rail /M11 7.0 (8x) 13.9 (8x) min. 50 334.4 18014399308791819 • [1] Observe the minimum installation clearance so that the EBOX can be removed from the ABOX. • [2] Observe the minimum installation clearance required to operate the mainte- nance switch and to ensure heat dissipation for the unit.
Page 28 The installation may only be carried out by trained specialists. 1. Bore the holes required for mounting at least 4 screws into the mounting surface according to the previous figures. SEW‑EURODRIVE recommends the following: • Screws of size M6 •...
Page 29 Mechanical installation Installation 3. Attach the ABOX to the screws using the mounting plate. 9007200013306891 4. Tighten the screws. CAUTION! Risk of injury if the load falls. Minor injuries • Tighten at least 4 wall screws to ensure a secure fit after mounting. 9007200013331723 ®...
Page 30: Central Opening/Closing Mechanism
Mechanical installation Central opening/closing mechanism Central opening/closing mechanism WARNING Risk of burns due to hot surfaces of the MOVIFIT ® unit. Serious injuries. • Do not touch the MOVIFIT ® unit until it has cooled down sufficiently. CAUTION Risk of injury if the EBOX falls. Minor injuries.
Page 31 Mechanical installation Central opening/closing mechanism 2. Remove the EBOX from the ABOX by lifting it upwards. Do not jam the EBOX dur- ing this procedure. EBOX 90° ABOX 813353099 4.5.2 Closing You need a socket wrench (SW8) for the central retaining screw. 1.
Page 32 Mechanical installation Central opening/closing mechanism 3. Check the EBOX for correct position. NOTICE The central opening/closing mechanism may be damaged as a result. Destruction of central opening/closing mechanism. • Carefully close the EBOX manually if it is in a tilted mounting position. •...
Page 33: Tightening Torques
Mechanical installation Tightening torques Tightening torques 4.6.1 Blanking plugs Tighten the blanking plugs included in the delivery with 2.5 Nm: 758614667 ® Operating Instructions – MOVIFIT...
Page 34 Mechanical installation Tightening torques 4.6.2 EMC cable glands Tighten the EMC cable glands optionally supplied by SEW‑EURODRIVE to the fol- lowing torques: 758624523 Screw fitting Part number Size Tightening torque EMC cable glands (nickel-plat- 18204783 M16 x 1.5 3.5 Nm to 4.5 Nm...
Page 35: Electrical Installation
EMC interference within the permitted limit range accord- ing to EN 61800-3. In this case, it is recommended for the operator to take suitable measures. For detailed information on EMC compliant installation, refer to the SEW publication Drive Engineering – Practical Implementation, "Electromagnetic Compatibility in Drive Engineering".
Page 36 Route data lines and 24 V supply separately from cables that emit interference (such as control cables of solenoid valves, motor cables). 5.2.3 Connection between MOVIFIT ® and MOVIMOT ® Only use hybrid cables from SEW‑EURODRIVE for the connection between MOVIFIT ® and MOVIMOT ® 5.2.4 Line shields •...
Page 37: Installation Instructions (All Versions)
Use only a type-B residual current device. • If the use of a residual current device is not stipulated in the standards, SEW- EURODRIVE recommends not using a residual current device. 5.3.3 Line contactor •...
Page 38 Electrical installation Installation instructions (all versions) 5.3.4 Notes on PE connection and/or equipotential bonding WARNING Electric shock due to incorrect connection of PE. Severe, fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm (18 to 21 lb.in) •...
Page 39 Electrical installation Installation instructions (all versions) 5.3.5 Definition PE, FE WARNING Electric shock due to incorrect connection of PE to the terminals marked with "FE" (functional earth). The FE connections are not designed for this purpose. This means electrical safety is not guaranteed. Severe or fatal injuries.
Page 40 Electrical installation Installation instructions (all versions) 24V_S = Actuator supply The 24V_S voltage level supplies: • The digital outputs DO.. • The connected actuators • The VO24_IV sensor supply output The digital inputs DI12 – DI15 are connected to the reference potential 0V24_S as these can be connected to the same connections as an alternative to the outputs.
Page 41 Electrical installation Installation instructions (all versions) 24V_O = Option supply The 24V_O voltage level supplies: • the integrated option card S11, S12A or S12B • and the sensor/actuator interfaces on the S11 option card. With PROFIsafe option S11 and safety option S12, the complete safety electronics and the safe inputs/outputs are supplied from 24V_O.
Page 42 Electrical installation Installation instructions (all versions) 5.3.7 Dimensioning the 24 V voltage supply This chapter describes the dimensioning of the DC 24 V supply. The following table gives an overview of the current consumption and power demand of the DC 24 components of MOVIFIT ®...
Page 43 Electrical installation Installation instructions (all versions) Example 1 MOVIFIT ® MC with: • "Classic" function level • PROFINET IO interface • S12A safety option Type designation EBOX: MTM11A000-E20A-00\S12A ABOX: MTA11A-503-S613-M01-00 Connected components ® The following components are connected to the MOVIFIT unit: •...
Page 44 Electrical installation Installation instructions (all versions) Example 2 MOVIFIT ® MC with: • "Technology" function level • EtherNet/IP™ interface Type designation EBOX: MTM11A000-E31A-00 ABOX: MTA11A-503-S513-M01-00 Connected components The following components are connected to the MOVIFIT ® unit: ® • 2 MOVIMOT MM..D inverters •...
Page 45 Electrical installation Installation instructions (all versions) 5.3.8 Plug connectors All MOVIFIT ® plug connectors are illustrated in these operating instructions with view on the contact end. 5.3.9 Protection devices ® MOVIFIT drives have integrated protection devices against overloads. External over- load devices are not necessary.
Page 46 Electrical installation Installation instructions (all versions) 5.3.12 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English independ- ent of the language of the publication. Field wiring power terminals Observe the following notes for UL-compliant installation: •...
Page 47: Installation Topology (Example)
Electrical installation Installation topology (example) ABOX-EBOX combination For UL-compliant installation, only the EBOX specified on the ABOX nameplate may be mounted to the ABOX. The UL certification refers only to the ABOX/EBOX combi- nation stated on the nameplate. The UL certification only applies for operation on voltage supply systems with voltages to ground of max.
Page 48: Standard Abox "Mta
Electrical installation Standard ABOX "MTA...-S01.-...-00" Standard ABOX "MTA...-S01.-...-00" 5.5.1 Description The following figure depicts the Standard ABOX with terminals and cable bushings: 9007200067288715 Maintenance switch PE connection Diagnostic socket (RJ10) under the screw fitting ® Operating Instructions – MOVIFIT...
Page 49 Electrical installation Standard ABOX "MTA...-S01.-...-00" 5.5.2 Variants The following variants of the standard ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-S01.-...-00: – Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the standard ABOX for the different fieldbus interfaces: PROFIBUS MTA11A-503-S011-...-00...
Page 50 Electrical installation Standard ABOX "MTA...-S01.-...-00" 5.5.3 Additional installation instructions for "MTA...-S01.-...-00" Permitted connection cross section and current carrying capacity of the terminals Terminal data X1, X20 X7, X8, X9 X25, X30, X31, X35, X45, X71, X81, X91 Connection cross 0.2 – 6 mm 0.08 –...
Page 51 Electrical installation Standard ABOX "MTA...-S01.-...-00" Enabling the terminals Terminals X1, X20 Connecting conductors Connecting conductors without a screwdriver with a screwdriver 812406283 812407947 1) Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without using a tool) up to 2 cross section sizes below the rated cross section. 2) Untreated, flexible conductors or conductors with small cross sections cannot be directly inserted into the terminal.
Page 52 Electrical installation Standard ABOX "MTA...-S01.-...-00" Connection of the PROFIBUS cable in MOVIFIT ® Observe the following guidelines of the PROFIBUS user organization (Internet: www.profibus.com) for your PROFIBUS installation: • "Installation guidelines for PROFIBUS DP/FMS", order number 2.111 (German) or 2.112 (English) •...
Page 53 Electrical installation Standard ABOX "MTA...-S01.-...-00" Connecting the MOVIMOT ® hybrid cables • SEW‑EURODRIVE recommends using the shielded and pre-fabricated SEW hy- brid cables specifically designed for connecting MOVIFIT ® and MOVIMOT ® (see "Hybrid cable" chapter). • The cable shield of the hybrid cable must be connected across shield plates in the ®...
Page 54 Electrical installation Standard ABOX "MTA...-S01.-...-00" 5.5.4 Terminal positions The following figure shows the position of the terminals in the ABOX: 1 2 3 4 5 6 7 8 2 3 4 5 [7] X30 (X31) 2 3 4 5 2 3 4 5 [8] X35 [9] X50 [14]...
Page 55 Electrical installation Standard ABOX "MTA...-S01.-...-00" 5.5.5 Terminal assignment WARNING Electric shock due to dangerous voltages in the ABOX. ® The maintenance switch only disconnects the connected MOVIMOT drives from the supply system. Voltage is still present in the X1 terminals of the MOVIFIT ®...
Page 56 Electrical installation Standard ABOX "MTA...-S01.-...-00" X20: 24 V supply terminal (24 V power bus) 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8 12 13 14 15...
Page 57 Electrical installation Standard ABOX "MTA...-S01.-...-00" X7, X71, X8, X81, X9, X91: MOVIMOT ® terminals 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8 12 13 14 15...
Page 58 The terminal assignment "X29" illustrated here applies as of status 11 of the wir- ing board. If you use a wiring board with another status, consult SEW‑EURODRIVE. The status of the wiring board is indicated in the first status Status: 11 11 -- 10 -- 10 10 -- --...
Page 59 Electrical installation Standard ABOX "MTA...-S01.-...-00" X25: I/O terminals 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8 12 13 14 15 12 13 14 1516 17 18...
Page 60 Electrical installation Standard ABOX "MTA...-S01.-...-00" X35: SBus terminals 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8 12 13 14 15 12 13 14 1516 17 18...
Page 61 Electrical installation Standard ABOX "MTA...-S01.-...-00" X45: I/O terminals for safety-related inputs/outputs with PROFIsafe option S11 (only with PROFIsafe option card S11) WARNING Danger due to unexpected unit behavior When you are using terminal X45 for safe disconnection, you must observe the "MOVIFIT ®...
Page 62 Electrical installation Standard ABOX "MTA...-S01.-...-00" X45: I/O terminals for safety-related inputs/outputs with S12A safety option (only with S12A safety option) WARNING Danger due to unexpected unit behavior When you are using terminal X45 for safe disconnection, you must observe the "MOVIFIT ®...
Page 63 Electrical installation Standard ABOX "MTA...-S01.-...-00" X45: I/O terminals for safety-related inputs/outputs with S12B safety option (only with S12B safety option) WARNING Danger due to unexpected unit behavior When you are using terminal X45 for safe disconnection, you must observe the "MOVIFIT ®...
Page 64 Electrical installation Standard ABOX "MTA...-S01.-...-00" X30 and X31: PROFIBUS interfaces (only for PROFIBUS designs) 1 2 3 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8...
Page 65 Electrical installation Standard ABOX "MTA...-S01.-...-00" X30 and X31: Ethernet interfaces (only for PROFINET-IO, EtherNet/IP™, or Modbus/TCP designs) 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8...
Page 66 Electrical installation Standard ABOX "MTA...-S01.-...-00" X11/X30: DeviceNet™ plug connector / terminals 2 3 4 5 6 11 11 12 12 13 13 14 1415 15 16 1718 1 2 3 4 5 1 2 3 4 5 2 3 4 11 12 13 14 1 2 3 4 5 1 2 3 4 5 6 7 8...
Page 67: Hybrid Abox "Mta
Electrical installation Hybrid ABOX "MTA...-S41.-...-00" Hybrid ABOX "MTA...-S41.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S01.-...-00". Therefore, the following describes only the additional plug connectors in comparison with the standard ABOX. • For a description of the terminals, refer to chapter "Standard ABOX MTA...- S01.-...-00"...
Page 68 Electrical installation Hybrid ABOX "MTA...-S41.-...-00" 5.6.2 Variants The following variants of the hybrid ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-S41.-...-00: – Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX: MTA11A-503-S411-...-00 PROFIBUS PROFINET...
Page 69 Electrical installation Hybrid ABOX "MTA...-S41.-...-00" 5.6.3 Plug connector positions The following figure shows the plug connectors of the hybrid ABOX: [1] X21 – X24 [1] X25 – X28 [2] X50 3570049547 [1] X21 – X28 Digital inputs/outputs (M12, 5-pole, female, A-coded) [2] X50 Diagnostic interface (RJ10, female, under the screw...
Page 70: Hybrid Abox "Mta
Electrical installation Hybrid ABOX "MTA...-S51.-...-00" Hybrid ABOX "MTA...-S51.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S01.-...-00". Therefore, the following describes only the additional plug connectors in comparison with the standard ABOX. • For a description of the terminals, refer to chapter "Standard ABOX MTA...- S01.-...-00"...
Page 71 Electrical installation Hybrid ABOX "MTA...-S51.-...-00" 5.7.2 Variants The following variants of the hybrid ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-S51.-...-00: – Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX for the different fieldbus interfaces: M12, B-coded, PROFIBUS...
Page 72 Electrical installation Hybrid ABOX "MTA...-S51.-...-00" 5.7.3 Plug connector positions The following figure shows the plug connectors of the hybrid ABOX: PROFIBUS: [1] X11 [2] X12 Ethernet: [3] X11 [4] X12 DeviceNet™: [5] X11 [6] X21 – X24 [6] X25 – X28 [7] X50 9007202824943627 [1] X11...
Page 73: Hybrid Abox "Mta
Electrical installation Hybrid ABOX "MTA...-S61.-...-00" Hybrid ABOX "MTA...-S61.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S01.-...-00". Therefore, the following describes only the additional plug connectors in comparison with the standard ABOX. • For a description of the terminals, refer to chapter "Standard ABOX MTA...- S01.-...-00"...
Page 74 Electrical installation Hybrid ABOX "MTA...-S61.-...-00" 5.8.2 Variants The following variants of the hybrid ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-S61.-...-00: – Load disconnector for line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX: PROFINET EtherNet/IP™...
Page 75 Electrical installation Hybrid ABOX "MTA...-S61.-...-00" 5.8.3 Plug connector positions NOTICE The RJ45 socket can be damaged by inserting commercially available RJ45 patch cables without push-pull connector housing. Damage to the RJ45 socket. • Only plug suitable push-pull RJ45 mating connectors according to IEC PAS 61076-3-117 into push-pull RJ45 sockets.
Page 76: Hybrid Abox "Mta
Electrical installation Hybrid ABOX "MTA...-I51.-...-00", "MTA...-G51.-...-00" Hybrid ABOX "MTA...-I51.-...-00", "MTA...-G51.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S01.-...-00". Therefore, the following describes only the additional plug connectors in comparison with the standard ABOX. • For a description of the terminals, refer to chapter "Standard ABOX MTA...- S01.-...-00"...
Page 77 Electrical installation Hybrid ABOX "MTA...-I51.-...-00", "MTA...-G51.-...-00" 5.9.2 Variants The following variants of the hybrid ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-I51.-...-00 / MTA11A-503-G51.-...-00: – Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX for the different fieldbus interfaces: MTA11A-503-I511-...-00 PROFIBUS...
Page 78 Electrical installation Hybrid ABOX "MTA...-I51.-...-00", "MTA...-G51.-...-00" 5.9.3 Plug connector positions The following figure shows the plug connectors of the hybrid ABOX: PROFIBUS: [1] X11 [2] X12 Ethernet: [3] X11 [4] X12 DeviceNet™: [5] X11 X85 [7] MTA11A-503-G51.-...-00: [6] X75 X95 [8] MTA11A-503-I51.-...-00: [6] X75 X95 [8]...
Page 79: Hybrid Abox "Mta
Electrical installation Hybrid ABOX "MTA...-I61.-...-00", "MTA...-G61.-...-00" 5.10 Hybrid ABOX "MTA...-I61.-...-00", "MTA...-G61.-...-00" INFORMATION • The hybrid ABOX is based on the standard ABOX "MTA...-S01.-...-00". Therefore, the following describes only the additional plug connectors in comparison with the standard ABOX. • For a description of the terminals, refer to chapter "Standard ABOX MTA...- S01.-...-00"...
Page 80 Electrical installation Hybrid ABOX "MTA...-I61.-...-00", "MTA...-G61.-...-00" 5.10.2 Variants The following variants of the hybrid ABOX are available for MOVIFIT ® MC (MTM): • MTA11A-503-I61.-...-00 / MTA11A-503-G61.-...-00 – Load disconnector for line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX: PROFINET MTA11A-503-I613-...-00 EtherNet/IP™...
Page 81 Electrical installation Hybrid ABOX "MTA...-I61.-...-00", "MTA...-G61.-...-00" 5.10.3 Plug connector positions NOTICE The RJ45 socket can be damaged by inserting commercially available RJ45 patch cables without a push-pull connector housing. This will destroy the RJ45 socket. • Only plug suitable push-pull RJ45 mating connectors...
Page 82: Electrical Connections
Connection cables are not included in the delivery. Prefabricated cables for connection between SEW components can be ordered from SEW‑EURODRIVE at any time. These cables are described in the following sections. Specify the part number and length of the required cable in your order.
Page 83 Electrical installation Electrical connections ® 5.11.2 X75, X85, X95: Connection for MOVIMOT drive The following table displays information about this connection: Function Connection for MOVIMOT ® drive Connection type Intercontec 723 H-Tec, 7 + 3-pole, female code 3 (downward or to the front) Wiring diagram 6366545803 Assignment...
Page 84 Electrical installation Electrical connections 5.11.3 X21 – X28: Digital inputs/outputs Variants The number and assignment of digital inputs/outputs depends on the following: • The function level ® • The fieldbus interface of the MOVIFIT unit I/O variants MOVIFIT ® design Function level Fieldbus 6 DI +...
Page 85 Electrical installation Electrical connections I/O variants Assignment VO24-I VO24-I VO24-II VO24-II res. res. res. res. 0V24_C 0V24_C 0V24_C 0V24_C DI00 DI01 DI02 DI03 n.c. n.c. n.c. n.c. 6 DI + 2 DI/O VO24-III VO24-III VO24-IV VO24-IV res. res. res. res. 0V24_C 0V24_C 0V24_S...
Page 86 Electrical installation Electrical connections Y adapter For connecting 2 sensors/actuators to an M12 plug connector, use a Y adapter with extension. The Y adapter is available from different manufacturers: Manufac- Escha turer: Type: WAS4-0,3-2FKM3/.. 915294347 Manufac- Binder turer: Type: 79 5200 .. 1180380683 Manufac- Phoenix Contact...
Page 87 Electrical installation Electrical connections 5.11.4 X70F: STO (optional) WARNING No safety-related disconnection of the MOVIFIT ® drive. Severe or fatal injuries. • Do not use the 24 V output (pins 1 and 2) for safety-related applications with MOVIFIT ® drives. ®...
Page 88 Electrical installation Electrical connections STO jumper plug WARNING Safety-related disconnection of the MOVIFIT ® drive is not possible when the STO jumper plug is used. Severe or fatal injuries. • You may only use the STO jumper plug when the MOVIFIT ®...
Page 89 Electrical installation Electrical connections 5.11.5 X11: PROFIBUS input The following table shows information about this connection: Function PROFIBUS input Connection type (M12, 5-pole, male, B-coded) Wiring diagram Assignment Name Function res. Reserved A_IN PROFIBUS data line A res. Reserved B_IN PROFIBUS data line B res.
Page 90 Electrical installation Electrical connections 5.11.6 X12: PROFIBUS output The following table shows information about this connection: Function PROFIBUS output Connection type (M12, 5-pole, female, B-coded) Wiring diagram 9007201609172107 Assignment Name Function +5 V DC 5 V output A_OUT PROFIBUS data line A 0V5 reference potential B_OUT PROFIBUS data line B...
Page 91 Electrical installation Electrical connections 5.11.7 X11: DeviceNet™ interface The following table shows information about this connection: Function DeviceNet™ interface Connection type (Micro-style connector, male, A‑coded) Wiring diagram 9007201519559179 Assignment Name Function Drain Shield/equipotential bonding DC 24 V input Reference potential CAN_H CAN data line (high) CAN_L...
Page 92 Electrical installation Electrical connections 5.11.8 X11, X12: Ethernet interface The following table shows information about this connection: Function • PROFINET IO interface • EtherNet/IP™ interface • Modbus/TCP interface Connection type M12, 4-pole, female, D-coded Wiring diagram 9007201719341963 Assignment Name Function Transmit line (+) Receive line (+) Transmit line (-)
Page 93 Electrical installation Electrical connections 5.11.9 X11, X12: Ethernet interface The following table shows information about this connection: Function • PROFINET IO interface • EtherNet/IP™ interface • Modbus/TCP interface Connection type Push-pull RJ45 Wiring diagram 9007201609174667 Assignment Name Function Transmit line (+) Transmit line (-) Receive line (+) res.
Page 94 Electrical installation Electrical connections Closing plug, optional NOTICE Loss of warranted degree of protection if the closing plugs are installed incorrectly or not at all. Damage to the MOVIFIT ® unit. • If an RJ45 socket is not occupied by a connector, you must seal it with the follow- ing closing plug.
Page 95: Encoder Connection
Electrical installation Encoder connection 5.12 Encoder connection 5.12.1 EI7. incremental encoder Properties The EI7. incremental encoder offers the following features: • HTL or sin/cos interface (MOVIFIT ® does not evaluate sin/cos signals) EI71: 1 pulse/revolution => 4 increments/revolution EI72: 2 pulses/revolution =>...
Page 96 Electrical installation Encoder connection Connection via terminals ® MOVIFIT EI7. 5 : +UB 6 : GND 7 : A 9 : B 13204802315 [1] +24 V supply voltage [2] 0V24 reference potential [3] Encoder input MOVIFIT ® track A ® [4] Encoder input MOVIFIT track B Wiring diagram with the AVSE plug connector...
Page 97: Power Bus Connection Examples
Electrical installation Power bus connection examples 5.13 Power bus connection examples 5.13.1 Connection example with a common 24 V voltage circuit The following figure shows a connection example for the power bus with a common 24 V voltage circuit for the sensor/actuator supply. In the example, the MOVIMOT ®...
Page 98: Fieldbus Systems Connection Examples
Electrical installation Fieldbus systems connection examples 5.14 Fieldbus systems connection examples 5.14.1 PROFIBUS via terminals INFORMATION This example is valid for ABOXes with PROFIBUS terminals. The following illustration shows the PROFIBUS connection via terminals: ® • If the MOVIFIT unit is located at the end of a PROFIBUS segment, the unit can only be connected to the PROFIBUS network via the incoming PROFIBUS line.
Page 99 Electrical installation Fieldbus systems connection examples 5.14.2 PROFIBUS via M12 plug connectors INFORMATION This example is valid for ABOXes with PROFIBUS plug connectors. The following figure shows the basic connection topology for PROFIBUS via M12 plug connectors: • For the PROFIBUS connection, the ABOXes have M12 plug connectors. They comply with the recommendations of PROFIBUS directive no.
Page 100 Electrical installation Fieldbus systems connection examples 5.14.3 Ethernet (PROFINET IO, EtherNet/IP™, Modbus/TCP) INFORMATION This example is valid for ABOXes with PROFINET IO, EtherNet/IP™ or Modbus/TCP interface. The following figure shows the basic connection topology for Ethernet (PROFINET IO, EtherNet/IP™, Modbus/TCP) via RJ45 plug connectors: ®...
Page 101 Electrical installation Fieldbus systems connection examples 5.14.4 DeviceNet™ INFORMATION This example is valid for ABOXes with DeviceNet™ interface. The following figure shows the basic connection topology for DeviceNet™ using a mi- cro-style connector (the example shows a standard ABOX): • The connection can be made via a multiport or T connector.
Page 102: Hybrid Cables
Electrical installation Hybrid cables 5.15 Hybrid cables 5.15.1 Overview ® ® Hybrid cables are available for connecting MOVIFIT MC and MOVIMOT . The follow- ing table lists the available hybrid cables for total currents of up to 12 A (with UL ap- proval only up to 9 A): MOVIFIT ®...
Page 103 Electrical installation Hybrid cables MOVIFIT ® Connection cable Length Drive Type ® Part number: 08199744 Variable MOVIMOT with cable glands Type B Part number: 08145172/30 m 30 m MOVIMOT ® with cable glands Part number: 08145172/100 m 100 m Type B (Hybrid cable reel) ®...
Page 104 Electrical installation Hybrid cables MOVIFIT ® Connection cable Length Drive Type ® Hybrid ABOX: Part number: 18146155 Variable MOVIMOT with AMA6 plug connector MTA...-I51.-...-00 Type B (HD01AA04CA) MTA...-G51-...-00 MTA...-I61.-...-00 MTA...-G61-...-00 Part number: 18147348 9007200067198859 9007205621179531 Part number: 18147321 9007205621164427 Part number: 18146171 Variable MOVIMOT ®...
Page 105 Electrical installation Hybrid cables Hybrid cables for UL-compliant installation up to 12 A The hybrid cables listed in the following table are the only cables permitted for con- necting MOVIFIT ® MC and MOVIMOT ® for use in UL-compliant installation with a total current of up to 12 A: MOVIFIT ®...
Page 106 Electrical installation Hybrid cables MOVIFIT ® Connection cable Length Drive Type ® Hybrid ABOX: Part number: 18146147 Variable MOVIMOT with AMA6 plug connector MTA...-I51.-...-00 Type (HD01AA04CA) MTA...-G51-...-00 B/2,5 MTA...-I61.-...-00 MTA...-G61-...-00 ® Part number: 18146163 Variable MOVIMOT with AMD6 plug connector Type (HD01AA01CA) B/2,5...
Page 107 Electrical installation Hybrid cables 5.15.2 Hybrid cable connection With open cable end (MOVIFIT ® side) and plug connector (MOVIMOT ® side) The table shows the assignment of the following hybrid cables: Part number: 08199655 Part number: 18100554 9007200340340363 Part number: 18100562 9007200339769739 Part number:...
Page 108 Electrical installation Hybrid cables MOVIFIT ® MC terminal Hybrid cable MOVIMOT ® MOVIMOT ® MOVIMOT ® Wire color/label X7/1 X8/1 X9/1 Green-yellow X7/2 X8/2 X9/2 Black/L1 X7/3 X8/3 X9/3 Black/L2 X7/4 X8/4 X9/4 Black/L3 X71/1 X81/1 X91/1 White / 0 V X71/2 X81/2 X91/2...
Page 109 Electrical installation Hybrid cables With open cable end (MOVIFIT ® and MOVIMOT ® end) The table shows the assignment of the following hybrid cables: Part number: 08199744 18113036 Part number: 08145172/30 m 08145172/100 m 13284363/30 m 13284363/100 m (Cable reel) MOVIFIT ®...
Page 110 Electrical installation Hybrid cables With plug connector (MOVIFIT ® side) and open cable end (MOVIMOT ® side) The table shows the assignment of the following hybrid cables: Part number: 18145213 18145892 Hybrid cable Terminal Wire color/label MOVIMOT ® Green-yellow PE terminal Black/1 Black/2 Black/3...
Page 111: Wiring Check
Electrical installation Wiring check 5.16 Wiring check Before connecting the system to the power source for the first time, you must perform a wiring check to prevent damage to persons, systems, and equipment caused by in- correct wiring: • Remove the EBOX from the ABOX. •...
Page 112: Startup
Startup General information Startup General information INFORMATION You must comply with the general safety notes in the chapter "Safety notes" during startup. WARNING Electric shock due to dangerous voltages in the ABOX. Severe or fatal injuries. • De-energize the new MOVIFIT ®...
Page 113: Requirements
Startup Requirements INFORMATION To ensure fault-free operation, do not disconnect or connect the signal cables during operation. Requirements The following conditions apply to startup: ® • MOVIFIT and the drive units must be installed correctly both mechanically and electrically. • Appropriate safety measures prevent the drives from starting up unintentionally.
Page 114 Startup Requirements 6.2.1 Connecting a PC/laptop The following figure shows the connection of a PC/laptop to the diagnostic interface X50 of MOVIFIT ® The diagnostic interface is located under the screw plug shown in the following figure. You must remove the screw plug before plugging in the connector into the diagnostic interface.
Page 115: Description Of The Dip Switches
Startup Description of the DIP switches Description of the DIP switches 6.3.1 Information NOTICE Hazard caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches use only suitable tools, such as a slotted screwdriver with a blade width smaller than 3 mm. •...
Page 116 Startup Description of the DIP switches 6.3.3 DIP switch S2 The function of DIP switch S2 depends on the type of fieldbus. Function of DIP switch S2 for PROFIBUS PROFIBUS address You can set the PROFIBUS address at the DIP switches S2/1 to S2/7. x 1 = x 0 = x 0 =...
Page 117 Startup Description of the DIP switches 6.3.4 DIP switch S3 Bus terminating resistor for SBus • DIP switch S3 = OFF: Bus terminating resistor is not active. • DIP switch S3 = ON: Bus terminating resistor is active. 6.3.5 DIP switch S11 IP parameters for PROFINET IO, EtherNet/IP™...
Page 118: Startup Procedure
Startup Startup procedure Startup procedure WARNING Danger due to improper safety shutdown in applications with safe disconnection. Severe or fatal injuries may result. • If you are using a MOVIFIT ® with the S11 PROFIsafe option, observe the permit- ® ted wiring diagrams and the safety conditions specified in the "MOVIFIT MC/FC –...
Page 119: Movimot ® Startup
Startup MOVIMOT® startup MOVIMOT® startup ® MOVIMOT startup WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time af- ter disconnection from the supply system: –...
Page 120 Startup MOVIMOT® startup Function Setting Detent position Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 8. Check to see if the requested direction of rotation has been enabled. CW/Stop CCW/Stop Meaning Activated Activated • Both directions of rotation are enabled. Activated Not activated •...
Page 121: Startup Of Movifit ® On The Fieldbus
Startup Startup of MOVIFIT® on the fieldbus Startup of MOVIFIT® on the fieldbus ® Startup of MOVIFIT on the fieldbus INFORMATION The entire fieldbus startup is carried out via software tools and is described in the re- spective manuals: The "MOVIFIT ®...
Page 122 Startup Startup of MOVIFIT® on the fieldbus INFORMATION The PROFIBUS is not interrupted when you remove the EBOX (electronics unit) from the ABOX (connection unit). 4. Start up the MOVIFIT ® frequency inverter, see chapter "Startup of the MOVIFIT ® inverter".
Page 123 Startup Startup of MOVIFIT® on the fieldbus 6.6.2 Startup with PROFINET IO, EtherNet/IP™, or Modbus/TCP 1. Check the MOVIFIT ® connection. ® ® 2. Start up the MOVIFIT inverter, see chapter "Startup of the MOVIFIT frequency in- verter". 3. Set DIP switch S11/2 "DEF IP" to "ON". 1 2 3 4 9007200422438795 This sets the address parameters to the following default values:...
Page 124 Startup Startup of MOVIFIT® on the fieldbus 6.6.3 Startup with DeviceNet™ 1. Check the MOVIFIT ® connection. 2. Set the DeviceNet™ address at DIP switch S2 of the ABOX. 3. Set the baud rate at DIP switch S2 of the ABOX. 4.
Page 125: Operation
Operation MOVIFIT® MC status LEDs Operation MOVIFIT® MC status LEDs MOVIFIT ® MC status LEDs 7.1.1 General LEDs This chapter describes the fieldbus-independent and option-independent LEDs. These LEDs are shown as dark in the figures. The LEDs that are shown in white differ de- pending on which fieldbus version is used.
Page 126 Flashing Switch on MOVIFIT ® again. If the error is (2 s cycle) still present, replace the EBOX or contact SEW Service. Other unit fault Use MOVITOOLS ® MotionStudio to read out the error status. Flashing Eliminate the cause of error and acknowl- edge this error.
Page 127 Operation MOVIFIT® MC status LEDs Meaning Measure 1 x red + Fault status reported by the Refer to the IEC program documentation n x green IEC program. for more information on the statuses and the corresponding remedy Flashing "24V-C" LED The following table shows the states of the "24V-C"...
Page 128 Operation MOVIFIT® MC status LEDs 7.1.2 Bus-specific LEDs for PROFIBUS This chapter describes the bus-specific LEDs for PROFIBUS. In the following figure, the LEDs are shown as dark: ® MOVIFIT 9007200284645259 "BUS-F" LED The following table shows the statuses of the "BUS-F" LED: Meaning Measure MOVIFIT...
Page 129 Operation MOVIFIT® MC status LEDs "RUN" LED The following table shows the statuses of the "RUN" LED: Meaning Measure MOVIFIT ® not ready for opera- • Check DC 24 V supply. tion. ® • Switch on MOVIFIT again. Ex- change EBOX if problem occurs No 24 V power supply.
Page 130 Operation MOVIFIT® MC status LEDs 7.1.3 Bus-specific LEDs for DeviceNet™ This chapter describes the bus-specific LEDs for DeviceNet™. In the following figure, the LEDs are shown as dark: ® MOVIFIT 9007200284656779 "BUS-F" LED The "BUS-F" LED indicates the physical state of the bus node. The functionality is de- scribed in the following table: Possible Meaning...
Page 131 Operation MOVIFIT® MC status LEDs "MOD/NET" LED The function of the "Mod/Net" LED described in the following table is defined in the DeviceNet™ specification. Possible Meaning Measure cause Unit is offline. • Apply supply voltage switched via DeviceNet™ con- Unit is performing a DUP-MAC on / Off- nector.
Page 132 Operation MOVIFIT® MC status LEDs "PIO" LED The "PIO" LED checks the polled I/O connection (process data channel). The function- ality is described in the following table. Possible Meaning Measure cause Green DUP-MAC Unit is performing DUP-MAC • Integrate at least on check check.
Page 133 Operation MOVIFIT® MC status LEDs "BIO" LED The "BIO" LED checks the bit-strobe I/O connection. The functionality is described in the following table. Possible Meaning Measure cause Green DUP-MAC Unit is performing DUP-MAC • Integrate at least on check check. additional DeviceNet™...
Page 134 Operation MOVIFIT® MC status LEDs 7.1.4 Bus-specific LEDs for PROFINET This chapter describes the bus-specific LEDs for PROFINET. In the following figure, the LEDs are shown as dark: ® MOVIFIT 9007200284650635 "BUS-F" LED The following table shows the statuses of the "BUS-F" LED: Meaning Measure MOVIFIT...
Page 135 Operation MOVIFIT® MC status LEDs "RUN" LED The following table shows the statuses of the "RUN" LED: Meaning Measure MOVIFIT ® not ready for opera- Check DC 24 V supply. tion. ® Switch on MOVIFIT again. No 24 V power supply. Replace EBOX if problem occurs several times.
Page 136 Operation MOVIFIT® MC status LEDs 7.1.5 Bus-specific LEDs for Modbus/TCP and EtherNet/IP™ This chapter describes the bus-specific LEDs for Modbus/TCP and EtherNet/IP™. In the following figure, the LEDs are shown as dark: ® MOVIFIT 1033706507 LEDs "MS" and "NS" The following table shows the statuses of LEDs "MS" (module status) and "NS" (net- work status): Meaning Measure...
Page 137 Operation MOVIFIT® MC status LEDs Meaning Measure ® Green MOVIFIT does not yet have • Set DIP switch S11/1 of the any IP parameters. DHCP server to "OFF". Flashing • Check the DHCP server con- Starting TCP/IP stack. nection (only if DHCP is acti- If the status continues and vated and the status per- the DHCP DIP switch is acti-...
Page 138 Operation MOVIFIT® MC status LEDs 7.1.6 Option-specific LEDs PROFIsafe option S11 WARNING Observe the "MOVIFIT ® MC/FC – Functional Safety" manual when using the PROFIsafe option S11. Severe or fatal injuries may result. • If you use the PROFIsafe option S11, observe the additional notes on diagnos- tics and operation as well as the safety conditions specified in the "MOVIFIT ®...
Page 139 Operation MOVIFIT® MC status LEDs "STO" LED The following table shows the statuses of the "STO" LED: Meaning Yellow Drive is in Safe Torque Off ("STO active"). Illuminated Drive is not in Safe Torque Off ("STO inactive"). "F-STATE" LED The following table shows the statuses of the "F-STATE" LED: Meaning Measure Green...
Page 140 Operation MOVIFIT® MC status LEDs S12 safety option WARNING Observe the "MOVIFIT ® MC/FC – Functional Safety with S12 Safety Option" manual when using the S12A safety option. Severe or fatal injuries may result. • If you use the S12 safety option, observe the additional notes on diagnostics and operation as well as the safety conditions specified in the "MOVIFIT ®...
Page 141 Operation MOVIFIT® MC status LEDs "FDI.." LEDs The following table shows the statuses of the "FDI.." LEDs: Meaning LOW level at input F-DI.. or open Parameterization is active. Yellow HIGH level at input F-DI.. Illuminated Display test, 2 s after reset Error at input F-DI..
Page 142 Operation MOVIFIT® MC status LEDs "F-STATE" LED The following table shows the statuses of the "F-STATE" LED: Meaning Measure The S12 safety option is currently in the • Check configuration of bus initialization phase. master. • Switch the unit off/on. S12 safety option is not available.
Page 143: Service
Inspection/maintenance ® 8.2.1 MOVIFIT unit The MOVIFIT ® unit is maintenance-free. SEW‑EURODRIVE does not prescribe any inspection or maintenance work for the MOVIFIT ® unit. 8.2.2 Motor The controlled motor requires regular inspection and maintenance work. Observe the notes and instructions in chapter "Inspection/Maintenance" of the motor operating in- structions.
Page 144: Sew Electronics Service
Service SEW electronics service SEW electronics service If a fault cannot be rectified, please contact SEW‑EURODRIVE Service (see the "Ad- dress List" chapter). When contacting SEW Service, always provide the following information: • Type designation [1] • Serial number [2] •...
Page 145: Storage
Service Storage Storage ® Observe the following instructions when shutting down or storing MOVIFIT unit: • If you shut down and store the MOVIFIT ® unit for a longer period, you must close open cable bushings and cover ports with protective caps. •...
Page 146: Technical Data
CE marking requirements for the entire machine/system in which they are installed are satisfied on the basis of the EMC directive 2004/108/EC. For detailed information on EMC-compliant installation, re- fer to the publication “Electromagnetic Compatibility in Drive Engineering” from SEW‑EURODRIVE. 9.1.2 EAC marking The MOVIFIT ®...
Page 147: General Technical Data
Depending on the connected MOVIMOT ® , the motor protection line switch limits the rated current to 12 A. Cable length between max. 30 m (with SEW hybrid cable, type B) MOVIFIT ® and MOVIMOT ® Hybrid cable shielding Connect inner shield via EMC shield clamps (not for ABOX with Intercontec circular connector);...
Page 148 Technical data Electronics data General electronics data Actuator supply = DC 24 V -15%/+20% according to EN 61131-2 24V_S (switched) ≤ 2000 mA (4 outputs with 500 mA each or 1 x sensor supply – group 4 with 500 mA) Inverter supply = DC 24 V -15%/+20% according to EN 61131-2 24V_P...
Page 149: Digital Inputs
Technical data Digital inputs Digital inputs Digital inputs Function level "Classic" with Function level "Technology" with PROFIBUS or DeviceNet™ PROFIBUS Function level "Classic" or "Tech- nology" with PROFINET IO, Ether- Net/IP™, or Modbus/TCP Number of inputs 6 – 8 12 – 16 Input type PLC-compatible according to EN 61131‑2 (digital inputs type 1) about 4 kΩ, sampling cycle ≤...
Page 150: Interfaces
Technical data Interfaces Interfaces 9.6.1 SBus interface SBus SBus interface Interface to other SBUS-capable SEW units (not with function level "Classic") CAN bus to CAN specification 2.0, parts A and B Connection technology Terminals M12 Transmission technology according to ISO 11898 Bus termination 120 Ω...
Page 151 Technical data Interfaces 9.6.3 Fieldbus interfaces One of the following protocols can be used for communication depending on the EBOX and ABOX designs: PROFIBUS interface PROFIBUS Function level Classic Technology PROFIBUS protocol variant PROFIBUS DP/DPV1 Supported baud rates 9.6 kBd – 1.5 MBd / 3 – 12 MBd (with automatic detection) Bus termination Can be activated via DIP switch S1 Maximum line length...
Page 152 Function level Classic Technology PROFINET protocol variant PROFINET IO RT Supported baud rates 100 Mbit/s (full duplex) SEW ident number 010A Unit ident number Connection technology M12, RJ45 (push-pull) and RJ45 plug connector (in ABOX) Integrated switch Supports auto-crossing, auto-negotiation...
Page 153 Technical data Interfaces Modbus/TCP interface Modbus/TCP Function level Technology Automatic baud rate detection 10 MBd/100 MBd Connection technology M12, RJ45 (push-pull) and RJ45 plug connector (in ABOX) Integrated switch Supports auto-crossing, auto-negotiation Maximum line length 100 m according to IEEE 802.3 Addressing 4 byte IP address or MAC-ID (00-0F-69-xx-xx-xx) Can be configured using DHCP server or MOVITOOLS...
Page 154: Hybrid Cable Type "B" And "B/2,5
Technical data Hybrid cable type "B" and "B/2,5" Hybrid cable type "B" and "B/2,5" 9.7.1 Mechanical design GNYE 1031705739 Cable type B/2,5 8145172 13284363 • Supply conductors: 4 x 1.5 mm 4 x 2.5 mm • Control conductor pair: 2 x 0.75 mm 2 x 0.75 mm •...
Page 155 – Torsional cycles > 100 000 INFORMATION You will have to check the mechanical marginal conditions if you encounter reversed bending and high torsional load for a length of < 3 m. Please contact SEW‑EURODRIVE in such cases. 9.7.4 Thermal properties •...
Page 156: Accessories
Technical data Accessories • Insulation and cable jacket material is halogen free in accordance with VDE 0472 part 815 • Within the specified temperature range, free from paint-wetting impairment sub- stances (silicone free) Accessories Type of screw fitting Image Contents Size Part number M12 plug...
Page 157: Dimension Drawings
Technical data Dimension drawings Dimension drawings 9.9.1 MOVIFIT ® size 1 with standard mounting rail min. 50 179.7 min. 191 334.4 27021598603385995 [1] The clearance of 104 mm below is only necessary for ABOXes with circular connector (Intercontec) mo- tor output pointing downward. [2] The clearance of 191 mm at the front is only necessary for ABOXes with circular connector (Intercontec) motor output at the front.
Page 158 Technical data Dimension drawings ® 9.9.2 MOVIFIT size 1 with optional stainless steel mounting rail /M11 min. 50 189.7 min. 191 334.4 /M11 9007202920497803 [1] The clearance of 104 mm below is only necessary for ABOXes with circular connector (Intercontec) mo- tor output pointing downward.
Page 159 Technical data Dimension drawings 9.9.3 ABOX with round connector (Intercontec), motor output pointing downward The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector (Intercontec) and motor output pointing downward: 36028801787793163 [1] Smallest permitted bending radius of bulk cable: 75 mm [2] Minimum distance to the bottom of the ABOX: 104 mm ®...
Page 160 Technical data Dimension drawings 9.9.4 ABOX with round connector (Intercontec), motor output pointing forward: The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector (Intercontec) and motor output pointing forward: [2] 191 9007204023573387 [1] Smallest permitted bending radius of bulk cable: 75 mm [2] Minimum distance to the front of the ABOX: 191 mm ®...
Page 161: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity EC Declaration of Conformity Translation of the original text 900070110 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® units of the series MOVIFIT ® MOVIFIT are in conformity with...
Page 162 Declaration of Conformity EC Declaration of Conformity Translation of the original text 900080110 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® units of the series MOVIFIT ® MOVIFIT in combination with PROFIsafe®...
Page 163 Declaration of Conformity EC Declaration of Conformity 902070013 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® units of the series MOVIFIT ® MOVIFIT in connection with S12A / S12B Drive Safety Option...
Page 164: Address List
Address List Address List Germany Headquarters Bruchsal SEW‑EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production plant Ernst-Blickle-Strasse 42 Fax +49 7251 75-1970 Sales 76646 Bruchsal, Germany http://www.sew-eurodrive.de P.O. box address sew@sew-eurodrive.de Postfach 3023 • 76642 Bruchsal, Germany Production Plant / In- Bruchsal SEW‑EURODRIVE GmbH &...
Page 165 Fax +55 11 2480-3328 Service dente Dutra Km 208 http://www.sew-eurodrive.com.br Guarulhos - 07251-250 - SP, Brazil sew@sew.com.br SAT - SEW ATENDE - 0800 7700496 Assembly plants Rio Claro SEW‑EURODRIVE Brasil Ltda. Tel. +55 19 3522-3100 Sales Rodovia Washington Luiz, Km 172...
Page 166 Address List China Assembly plant Suzhou SEW‑EURODRIVE (Suzhou) Co., Ltd. Tel. +86 51262581781 Sales 333, Suhong Middle Road Fax +86 512 62581783 Service Suzhou Industrial Park suzhou@sew‑eurodrive.cn Jiangsu Province, 215021 Guangzhou SEW‑EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890 No. 9, JunDa Road...
Page 167 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon, Israel http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly plant Solaro SEW‑EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 980 999 Service I-20020 Solaro (Milano), Italy http://www.sew-eurodrive.it sewit@sew‑eurodrive.it...
Page 168 Commercial Street info@barico.co.ke Industrial Area P.O.BOX 52217 - 00200 Nairobi Colombia Assembly plant Bogota SEW‑EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 22 No. 132-60 Fax +57 1 54750-44 Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá, Colombia sew@sew-eurodrive.com.co...
Page 169 2 bis, Rue Al Jahid Fax +212 523 32 27 89 28810 Mohammedia sew@sew‑eurodrive.ma http://www.sew-eurodrive.ma Mexico Assembly plant Quéretaro SEW‑EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
Page 170 De la Victoria 112, Esquina nueva Asunción Fax +595 21 3285539 Departamento Central sew-py@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly plant Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 Sales S.A.C. Fax +51 1 3493002 Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima, Pe- sewperu@sew‑eurodrive.com.pe...
Page 171 Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O. Box 1942 Nelspruit 1200 South Korea Assembly plant Ansan SEW‑EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew‑eurodrive.com...
Page 172 Floriánova 2459 Fax +420 235 350 613 Service 253 01 Hostivice http://www.sew-eurodrive.cz sew@sew‑eurodrive.cz Drive Service Hot- HOTLINE: +420 800 739 739 (800 SEW SEW) Service: line / 24-hour Tel. +420 255 709 632 availability Fax +420 235 358 218 servis@sew‑eurodrive.cz...
Page 173 Address List Assembly plants Northeast Region SEW‑EURODRIVE INC. Tel. +1 856 467-2277 Sales Pureland Ind. Complex Fax +1 856 845-3179 Service 2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com Bridgeport, New Jersey 08014, USA Midwest Region SEW‑EURODRIVE INC. Tel. +1 937 335-0036...
Page 174: Index
Index Index Numerical MTA...-I51.-...-00, designs ......77 MTA...-I51.-...-00, variants ......77 24 V distributor terminal, connection....58 MTA...-I61.-...-00, description ......79 24 V terminal, connection........56 MTA...-I61.-...-00, designs ......80 24 V voltage levels, meaning ....... 39 MTA...-I61.-...-00, variants ......80 24 V voltage supply..........
Page 175 Index Hybrid cable ........53, 107, 109 Interface ............153 I/O terminal ............. 59 LEDs ............. 130 I/O terminal with PROFIsafe option S11 ..61 Setting the baud rate........124 I/O terminal with S12A safety option....62 Setting the MAC ID ........124 I/O terminal with S12B safety option....
Page 176 Index I/O terminal with S12B safety option, connection..FE, definition ............39 I/O terminal, connection ........59 FS logo..............20 Inputs ..............149 Functional safety, FS logo........20 Inspection............143 Installation ............10 Installation (electrical) .......... 35 General LEDs............. 125 Installation topology ........
Page 177 Index PROFINET IO interface ........ 152 SBus interface..........150 Maintenance............143 IP parameters for EtherNet/IP™ ......117 Mechanical installation ......... 23 IP parameters for Modbus/TCP ......117 Installation instructions........23 IP parameters for PROFINET IO ....... 117 Permitted mounting position ......24 Modbus/TCP Interface ............
Page 178 Index Connection for 24 V terminal ......56 Conductor end sleeves ........50 Connection for I/O terminal with option S11 ... 61 Designs ............68 Connection for SBus terminal ......60 Variants............68 Connection of I/O terminal with S12A option .. 62 Connecting hybrid cables........
Page 179 Index Connection of I/O terminal with S12A option .. 62 LEDs ............. 134 Connection of I/O terminal with S12B option .. 63 Startup with ........... 123 Connection of line terminal ......55 Technical data..........152 Connection of MOVIMOT ® terminal ....57 Topology ............
Page 180 With Modbus/TCP......... 123 Section-related safety notes........5 With PROFIBUS ........... 121 Service ............... 143 With PROFINET IO........123 SEW electronics service ....... 144 Startup notes............112 Unit diagnostics..........143 Waste disposal..........145 FS01 logo............20 Setting the baud rate.......... 124 Jumper plug ............
Page 181 Index Transport..............9 Type code ABOX .............. 21 EBOX .............. 18 Type designation ABOX .............. 21 EBOX .............. 18 UL approval............146 UL-compliant installation ........46 Unit diagnostics..........143 Unit structure ABOX (passive connection unit) ..... 16 EBOX (electronics) ......... 15 Overview ............
Page 184 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

SEW movifit mc Operating Instructions Manual

1 General Information

2 Safety Notes

3 Unit Structure

4 Mechanical Installation

5 Electrical Installation

6 Startup

7 Operation

8 Service

9 Technical Data

10 Declaration of Conformity

11 Address List

Index

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