Endress+Hauser Dosimass Operating Instructions Manual
Endress+Hauser Dosimass Operating Instructions Manual

Endress+Hauser Dosimass Operating Instructions Manual

Coriolis flowmeter
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BA00097D/06/EN/16.15
71291279
Valid as of version
03.00.zz (Device firmware)
Products
Operating Instructions
Dosimass
Coriolis flowmeter
Solutions
Services

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Summary of Contents for Endress+Hauser Dosimass

  • Page 1 Products Solutions Services BA00097D/06/EN/16.15 71291279 Valid as of version 03.00.zz (Device firmware) Operating Instructions Dosimass Coriolis flowmeter...
  • Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions. Endress+Hauser...
  • Page 3: Table Of Contents

    Dosimass Table of contents Table of contents Document information ....5 Electrical connection ....24 Document function .
  • Page 4 13.2 Measuring and test equipment ... . 57 13.3 Endress+Hauser services ....57 Repair ......58 14.1 General notes .
  • Page 5: Document Information

    Dosimass Document information Document information Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.
  • Page 6: Symbols In Graphics

    • The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. For a detailed list of the individual documents along with the documentation code 1.3.1...
  • Page 7: Supplementary Device-Dependent Documentation

    Registered trademarks TRI-CLAMP ® Registered trademark of Ladish & Co., Inc., Kenosha, USA Applicator ® , FieldCare ® , DeviceCare ® Registered or registration-pending trademarks of the Endress+Hauser Group Endress+Hauser...
  • Page 8: Basic Safety Instructions

    Basic safety instructions Dosimass Basic safety instructions Requirements for the personnel The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task ‣...
  • Page 9: Workplace Safety

    Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
  • Page 10: It Security

    Basic safety instructions Dosimass IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.
  • Page 11: Product Description

    Dosimass Product description Product description The device consists of a transmitter and a sensor. The device is available as a compact version: The transmitter and sensor form a mechanical unit. Product design A0026625  1 Important components of the measuring device...
  • Page 12: Incoming Acceptance And Product

    • If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center. • Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification"...
  • Page 13: Sensor Nameplate

    "Supplementary device-dependent documentation" →  7 • The W@M Device Viewer: Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. 4.2.1...
  • Page 14: Symbols On Measuring Device

    Incoming acceptance and product identification Dosimass 4.2.2 Symbols on measuring device Symbol Meaning WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. Reference to documentation Refers to the corresponding device documentation.
  • Page 15: Storage And Transport

    Dosimass Storage and transport Storage and transport Storage conditions Observe the following notes for storage: • Store in the original packaging to ensure protection from shock. • Do not remove protective covers or protective caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.
  • Page 16: Installation

    Installation Dosimass Installation Installation conditions No special measures such as supports are necessary. External forces are absorbed by the construction of the device. 6.1.1 Mounting position Mounting location A0023344 To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: •...
  • Page 17 Dosimass Installation Ø orifice plate, pipe restriction [mm] [in] [mm] [in] ³⁄₈ 0.24 ½ 0.40 0.55 Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).
  • Page 18 Installation Dosimass Valves Never install the sensor downstream from a filling valve. If the sensor is completely empty this corrupts the measured value. Correct measurement is only possible if the pipe is completely full. Perform sample fillings before commencing filling in production.
  • Page 19: Requirements From Environment And Process

    Dosimass Installation Inlet and outlet runs No special precautions need to be taken for fittings which create turbulence, such as valves, elbows or T-pieces, as long as no cavitation occurs →  19. A0015597 A0015598 Installation dimensions For the dimensions and installation lengths of the device, see the "Technical Information"...
  • Page 20 Installation Dosimass Thermal insulation In the case of some fluids, it is important that the heat radiated from the sensor to the transmitter is kept to a minimum. A wide range of materials can be used for the required insulation.
  • Page 21: Special Mounting Instructions

    Dosimass Installation 6.1.3 Special mounting instructions Information for filling systems Correct measurement is possible only if the piping is completely filled. We therefore recommend that some test batches be carried out prior to production batching. Circular filling system A0003761 Measuring device...
  • Page 22: Mounting The Measuring Device

    All Dosimass measuring devices are calibrated in accordance with state-of-the-art technology. Calibration takes place under reference conditions . Therefore, a zero point adjustment is generally not required for the Dosimass! ‣ Experience shows that a zero point adjustment is advisable only in special cases.
  • Page 23: Preparing The Measuring Device

    Dosimass Installation 6.2.2 Preparing the measuring device 1. Remove all remaining transport packaging. 2. Remove any protective covers or protective caps present from the sensor. 3. Remove stick-on label on the electronics compartment cover. 6.2.3 Mounting the measuring device WARNING Danger due to improper process sealing! ‣...
  • Page 24: Electrical Connection

    Electrical connection Dosimass Electrical connection The measuring device does not have an internal circuit breaker. For this reason, assign the measuring device a switch or power-circuit breaker so that the power supply line can be easily disconnected from the mains.
  • Page 25: Pin Assignment, Device Plug

    Dosimass Electrical connection 7.1.3 Pin assignment, device plug Device version: 2 pulse/frequency/switch outputs Order code for "Output, input", option 3: 2 Pulse/frequency/switch output RSE 8 M12x1 A0023237  8 Connection to device Coupling: Supply voltage, pulse/freq./switch output Connector: Supply voltage, pulse/freq./switch output...
  • Page 26: Requirements For The Supply Unit

    Electrical connection Dosimass 7.1.4 Requirements for the supply unit Supply voltage DC 24 V (nominal voltage: DC 20 to 30 V) • The power unit must be tested to ensure that it meets safety requirements (e.g. PELV, SELV). • The supply voltage must not exceed a maximum short-circuit current of 50 A.
  • Page 27: Post-Connection Check

    Dosimass Electrical connection ‣ Tighten all device plugs. Post-connection check Is the device undamaged (visual inspection)?  Does the supply voltage in the system match the specifications on the device' s nameplate?  Do the cables used comply with the necessary specifications? ...
  • Page 28: Operation Options

    Connecting the operating tool Via service adapter and Commubox FXA291 Operation and configuration can be performed using the Endress+Hauser FieldCare or DeviceCare service and configuration software. The device is connected to the USB port of the computer via the service adapter and Commubox FXA291.
  • Page 29: Fieldcare

    FieldCare Function scope FDT-based plant asset management tool from Endress+Hauser. It can configure all smart field devices in a system and helps you manage them. By using the status information, it is also a simple but effective way of checking their status and condition.
  • Page 30: Devicecare

    DeviceCare Function scope Tool to connect and configure Endress+Hauser field devices. The fastest way to configure Endress+Hauser field devices is with the dedicated "DeviceCare" tool. Together with the device type managers (DTMs) it presents a convenient, comprehensive solution. For details, see Innovation Brochure IN01047S Source for device description files See data →...
  • Page 31: System Integration

    Operating tool Sources for obtaining device descriptions FieldCare • www.endress.com → Download Area • CD–ROM (contact Endress+Hauser) • DVD (contact Endress+Hauser) DeviceCare • www.endress.com → Download Area • CD–ROM (contact Endress+Hauser) •...
  • Page 32: Commissioning

    Commissioning Dosimass Commissioning 10.1 Function check Before commissioning the measuring device: ‣ Make sure that the post-installation and post-connection checks have been performed. • "Post-installation check" checklist →  23 • "Post-connection check" checklist →  27 10.2 Switching on the measuring device ‣...
  • Page 33: Defining The Tag Name

    Dosimass Commissioning 10.4.1 Defining the tag name To enable fast identification of the measuring point within the system, you can enter a unique designation using the Device tag parameter and thus change the factory setting. • The number of characters displayed depends on the characters used.
  • Page 34 Commissioning Dosimass Parameter Description Selection Factory setting Volume flow unit Select volume flow unit. Unit choose list Country-specific: • ml/s Result • fl oz/s (us) The selected unit applies for: • Output • Low flow cut off • Simulation process variable Volume unit Select volume unit.
  • Page 35: Configuring The Pulse/Frequency

    Dosimass Commissioning 10.4.3 Configuring the pulse/frequency/switch output The Pulse/frequency/switch output 1 to 2 submenu contains all the parameters that must be configured for the configuration of the selected output type. Configuring the pulse output In the Operating mode parameter (→  35), one of the two options can be selected for the pulse output: •...
  • Page 36 Commissioning Dosimass Parameter Prerequsite Description Selection / User Factory setting entry Value per pulse One of the following options is Enter measured value at which Signed floating-point Depends on the selected in the Operating a pulse is output. number nominal diameter: mode parameter: •...
  • Page 37 Dosimass Commissioning Failure mode Failure frequency Invert output signal Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Operating mode – Define the output as a pulse, • Off • Pulse/frequency/ frequency or switch output. • Pulse switch output 1 •...
  • Page 38 Commissioning Dosimass Parameter Prerequsite Description Selection / User Factory setting entry Failure mode In the Operating mode Define output behavior in • Actual value 0 Hz parameter (→  35), the alarm condition. • Defined value Frequency option is selected • 0 Hz...
  • Page 39 Dosimass Commissioning Failure mode Invert output signal Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Operating mode – Define the output as a pulse, • Off • Pulse/frequency/ frequency or switch output. • Pulse switch output 1 •...
  • Page 40: Low Flow Cut Off

    Commissioning Dosimass Parameter Prerequsite Description Selection / User Factory setting entry Switch-off value • The Switch option is Enter measured value for the Signed floating-point Country-specific: selected in the Operating switch-off point. number • 0 g/s mode parameter. • 0 oz/s • The Limit option is selected in the Switch output function parameter.
  • Page 41: Detection Of Partially Filled Pipes

    Dosimass Commissioning 10.4.5 Detection of partially filled pipes The Partially filled pipe detection submenu contains parameters required for configuring partially filled pipe detection. Navigation "Setup" menu → Partially filled pipe detection ‣ Partially filled pipe detection Assign process variable Low value partial filled pipe detection High value partial filled pipe detection Response time part.
  • Page 42: Sensor Adjustment

    Commissioning Dosimass ‣ Totalizer 1 to 3 →  42 ‣ Administration →  54 10.5.1 Sensor adjustment The Sensor adjustment submenu contains parameters that pertain to the functionality of the sensor. Navigation "Setup" menu → Advanced setup → Sensor adjustment ‣...
  • Page 43: Simulation

    Dosimass Commissioning Totalizer operation mode Failure mode Parameter overview with brief description Parameter Prerequsite Description Selection Factory setting Assign process variable – Select process variable for • Off Mass flow totalizer. • Volume flow • Mass flow Mass unit The Mass flow option is Select mass unit.
  • Page 44 Commissioning Dosimass Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Assign simulation process variable – Select a process variable for • Off the simulation process that is • Mass flow activated. • Volume flow • Density •...
  • Page 45: Operation

    Dosimass Operation Operation 11.1 Reading device locking status Device active write protection: Locking status parameter Navigation "Operation" menu → Locking status Function scope of "Locking status" parameter Options Description Temporarily locked Write access to the parameters is temporarily lock due to device-internal processing (e.g.
  • Page 46: Totalizer

    Operation Dosimass Navigation "Diagnostics" menu → Measured values → Process variables ‣ Process variables Mass flow Volume flow Density Temperature Parameter overview with brief description Parameter Description User interface Mass flow Displays the mass flow currently measured. Signed floating-point number...
  • Page 47: Output Values

    Dosimass Operation Parameter overview with brief description Parameter Prerequsite Description User interface Totalizer value One of the following options is selected Displays the current totalizer counter Signed floating-point in the Assign process variable value. number parameter (→  43) of the Totalizer 1 to 3 submenu: •...
  • Page 48 Operation Dosimass Options Description Reset + totalize The totalizer is reset to 0 and the totaling process is restarted. Preset + totalize The totalizer is set to the defined start value in the Preset value parameter and the totaling process is restarted.
  • Page 49: Diagnostics And Troubleshooting

    Dosimass Diagnostics and troubleshooting Diagnostics and troubleshooting 12.1 General troubleshooting For access Problem Possible causes Remedy No write access to parameters Current user role has limited access Check access authorization status . authorization No connection via service adapter Incorrect configuration of USB...
  • Page 50: Calling Up Remedy Information

    Diagnostics and troubleshooting Dosimass Diagnostic information The fault can be identified using the diagnostic information. The short text helps you by providing information about the fault. Diagnostic information Diagnostic code Status signal Diagnostic number Short text ↓ ↓ ↓ Example...
  • Page 51 Dosimass Diagnostics and troubleshooting Diagnostic Short text Remedy instructions Status Diagnostic number signal behavior [from the [from the factory] factory] Diagnostic of sensor Sensor temperature 1. Change main electronic Alarm module 2. Change sensor Sensor limit exceeded 1. Inspect sensor Alarm 2.
  • Page 52: Pending Diagnostic Events

    Diagnostics and troubleshooting Dosimass Diagnostic Short text Remedy instructions Status Diagnostic number signal behavior [from the [from the factory] factory] Flow override Deactivate flow override Warning Simulation failure mode Deactivate simulation Alarm Simulation measured Deactivate simulation Warning variable Special event 3...
  • Page 53: Diagnostic List

    Dosimass Diagnostics and troubleshooting Previous diagnostics Parameter overview with brief description Parameter Prerequsite Description User interface Actual diagnostics A diagnostic event has occurred. Shows the current occured diagnostic Symbol for diagnostic event along with its diagnostic behavior, diagnostic code information.
  • Page 54: Overview Of Information Events

    Diagnostics and troubleshooting Dosimass 12.7.3 Overview of information events Unlike a diagnostic event, an information event is displayed in the event logbook only and not in the diagnostic list. Info number Info name I1000 --------(Device ok) I1089 Power on I1090...
  • Page 55 Dosimass Diagnostics and troubleshooting Firmware version Device name Order code Extended order code 1 Extended order code 2 Extended order code 3 ENP version Parameter overview with brief description Parameter Description User entry / User interface Factory setting Device tag Enter the name for the measuring point.
  • Page 56: 12.10 Firmware History

    "Manufacturer' s information" document. The manufacturer' s information is available: • In the Downloads area of the Endress+Hauser web site: www.endress.com → Downloads • Specify the following details: –...
  • Page 57: Maintenance

    • Observe the maximum permitted medium temperature for the measuring device . 13.2 Measuring and test equipment Endress+Hauser offers a wide variety of measuring and test equipment, such as W@M or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services.
  • Page 58: Repair

    14.3 Endress+Hauser services Endress+Hauser offers a wide range of services. Your Endress+Hauser Sales Center can provide detailed information on the services. 14.4 Return The measuring device must be returned if it is need of repair or a factory calibration, or if the wrong measuring device has been delivered or ordered.
  • Page 59: Disposing Of The Measuring Device

    Dosimass Repair 2. WARNING! Danger to persons from process conditions. Beware of hazardous process conditions such as pressure in the measuring device, high temperatures or aggressive fluids. Carry out the mounting and connection steps from the chapters "Mounting the measuring device" and "Connecting the measuring device" in the logically reverse sequence.
  • Page 60: Accessories

    Various accessories, which can be ordered with the device or subsequently from Endress +Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website: www.endress.com.
  • Page 61 Tool for connecting and configuring Endress+Hauser field devices.  For details, see Innovation brochure IN01047S Commubox FXA291 Connects Endress+Hauser field devices with a CDI interface (= Endress+Hauser Common Data Interface) and the USB port of a computer or laptop.  For details, see "Technical Information" TI00405C...
  • Page 62: Technical Data

    Technical data Dosimass Technical data 16.1 Application The measuring device is suitable for flow measurement of liquids and gases only. Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media. To ensure that the device remains in proper operating condition for its service life, use the measuring device only for media against which the process-wetted materials are adequately resistant.
  • Page 63: Output

    Dosimass Technical data Flow values in US units Measuring range full scale values  to  min(F) max(F) [in] [lb/min] ³⁄₈ 0 to 73.50 ½ 0 to 238.9 0 to 661.5 To calculate the measuring range, use the Applicator product selection tool →  60 Recommended measuring range "Flow limit"...
  • Page 64: Power Supply

    Technical data Dosimass Switch output Switching behavior Binary, conductive or non-conductive Number of switching Unlimited cycles Assignable functions • Off • On • Diagnostic behavior – Alarm – Alarm and warning – Warning • Limit value – Mass flow – Volume flow –...
  • Page 65: Performance Characteristics

    Dosimass Technical data Supply voltage DC 24 V (nominal voltage: DC 20 to 30 V) • The power unit must be tested to ensure that it meets safety requirements (e.g. PELV, SELV). • The supply voltage must not exceed a maximum short-circuit current of 50 A.
  • Page 66 Technical data Dosimass Density (liquids) • Reference operating conditions: ±0.0005 g/cm³ • Field density calibration: ±0.0005 g/cm³ (after field density calibration under process conditions) • Standard density calibration: ±0.02 g/cm³ (valid over the entire temperature range and density range ) Temperature ±0.5 °C ±...
  • Page 67: Installation

    Dosimass Technical data Repeatability Base repeatability Dosing time [s] Standard deviation [%] ≥ 0.75 ≥ 1.5 ≥ 3.0 0.05 Density (liquids) ±0.00025 g/cm Temperature ±0.25 °C ± 0.0025 · T °C (±0.45 °F ± 0.0015 · (T–32) °F) Response time The response time depends on the configuration (damping).
  • Page 68: Process

    Technical data Dosimass Shock resistance As per IEC/EN 60068-2-31 Vibration resistance Acceleration up to 1 g, 10 to 150 Hz, based on IEC/EN 60068-2-6 Interior cleaning • Cleaning in place (CIP) • Sterilization in place (SIP) Observe the maximum medium temperatures →  68...
  • Page 69 Dosimass Technical data Heating NOTICE Electronics can overheat due to elevated ambient temperature! ‣ Observe maximum permitted ambient temperature for the transmitter . ‣ Depending on the fluid temperature, take the device orientation requirements into account . NOTICE Danger of overheating when heating ‣...
  • Page 70: 16.10 Mechanical Construction

    Technical data Dosimass 16.10 Mechanical construction Design, dimensions For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section Weight Compact version Weight in SI units DN [mm] Weight [kg] Weight in US units...
  • Page 71: 16.11 Operability

    Remote operation Via service adapter and Commubox FXA291 The Endress+Hauser service and configuration software FieldCare or DeviceCare can be used for operation and configuration. The device is connected by means of a service adapter and a Commubox FXA291 to the computer' s USB interface.
  • Page 72: 16.12 Certificates And Approvals

    EC Directives. These are listed in the corresponding EC Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".
  • Page 73: 16.13 Accessories

    • The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. Standard documentation...
  • Page 74 Technical data Dosimass Supplementary device- Safety Instructions dependent documentation Contents Documentation code ATEX Ex nA XA00079D cCSAus FES0232 Endress+Hauser...
  • Page 75: Index

    Dosimass Index Index Previous diagnostic event ....52 Display values Accuracy ........65 For locking status .
  • Page 76 Index Dosimass Influence Sensor heating ......20, 69 Ambient temperature ..... . 67 Mounting tools .
  • Page 77 Dosimass Index Measured ....... 62 Supply unit Product safety ....... 9 Requirements .
  • Page 80 www.addresses.endress.com...

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