Endress+Hauser Dosimag Operating Instructions Manual
Electromagnetic flowmeter
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Summary of Contents for Endress+Hauser Dosimag
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Page 1: Operating Instructions
Products Solutions Services BA00098D/06/EN/14.15 71291281 Valid as of version 03.00.zz (Device firmware) Operating Instructions Dosimag Electromagnetic flowmeter... - Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions. Endress+Hauser...
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Page 3: Table Of Contents
Dosimag Table of contents Table of contents 6.2.7 Nominal diameter and flow ..22 Document information ....5 Post-installation check ....23 Document function . - Page 4 13.2 Measuring and test equipment ... . 54 13.3 Endress+Hauser services ....54 Repair ......55 14.1 General notes .
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Page 5: Document Information
Dosimag Document information Document information Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal. -
Page 6: Symbols In Graphics
• The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. For a detailed list of the individual documents along with the documentation code 1.3.1... -
Page 7: Supplementary Device-Dependent Documentation
Registered trademarks TRI-CLAMP ® Registered trademark of Ladish & Co., Inc., Kenosha, USA Applicator ® , FieldCare ® , DeviceCare ® Registered or registration-pending trademarks of the Endress+Hauser Group Endress+Hauser... -
Page 8: Basic Safety Instructions
Keep within the specified pressure and temperature range. Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any Endress+Hauser... -
Page 9: Workplace Safety
It meets general safety standards and legal requirements. It also complies with the EC directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device. - Page 10 Basic safety instructions Dosimag IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Endress+Hauser...
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Page 11: Product Description
Dosimag Product description Product description The device consists of a transmitter and a sensor. The device is available as a compact version: The transmitter and sensor form a mechanical unit. Product design A0026624 1 Important components of the measuring device... -
Page 12: Incoming Acceptance And Product
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center. • Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification"... -
Page 13: Sensor Nameplate
"Supplementary device-dependent documentation" → 7 • The W@M Device Viewer: Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. 4.2.1... -
Page 14: Symbols On Measuring Device
Incoming acceptance and product identification Dosimag 4.2.2 Symbols on measuring device Symbol Meaning WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. Reference to documentation Refers to the corresponding device documentation. -
Page 15: Storage And Transport
Dosimag Storage and transport Storage and transport Storage conditions Observe the following notes for storage: • Store in the original packaging to ensure protection from shock. • Do not remove protective covers or protective caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube. -
Page 16: Installation
Installation Dosimag Installation Installation conditions 6.1.1 Mounting position Mounting location A0023343 Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h ≥ 2 × DN To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: •... - Page 17 Dosimag Installation A0017063 Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping). An optimum orientation can prevent buildup and the accumulation of gas or air in the measuring tube.
- Page 18 Installation Dosimag Horizontal A0025817 Measuring electrodes The measuring electrode plane must be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles. High temperatures A0003830 5 Recommended orientation in the event of strong heat formation To prevent the electronics from overheating in the event of strong heat formation (e.g.
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Page 19: Requirements From Environment And Process
Dosimag Installation 6.1.2 Requirements from environment and process Ambient temperature range Transmitter –40 to +60 °C (–40 to +140 °F) Sensor –40 to +60 °C (–40 to +140 °F) Liner Do not exceed or fall below the permitted temperature range of the liner →... -
Page 20: Special Mounting Instructions
Installation Dosimag accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders. The nomogram only applies to liquids with a viscosity similar to that of water. 1. Calculate the ratio of the diameters d/D. -
Page 21: Mounting The Measuring Device
Dosimag Installation Linear filling system A0003762 Measuring device Tank Batching valve Vessel Mounting the measuring device 6.2.1 Required tools For sensor For flanges and other process connections: • Screws, nuts, seals etc. are not included in the scope of supply and must be provided by the customer. -
Page 22: Welding The Sensor Into The Pipe (Welding Connections)
Installation Dosimag 6.2.4 Welding the sensor into the pipe (welding connections) WARNING Risk of destroying the electronics! ‣ Make sure that the welding system is not grounded via the sensor or transmitter. 1. Tack-weld the sensor to secure it in the pipe. A suitable welding jig can be ordered separately as an accessory →... -
Page 23: Post-Installation Check
Dosimag Installation Post-installation check Is the device undamaged (visual inspection)? Does the measuring device conform to the measuring point specifications? For example: • Process temperature • Process pressure→ 65 • Ambient temperature → 63 • Measuring range Horizontal position of the measuring electrode plane? ... -
Page 24: Electrical Connection
Electrical connection Dosimag Electrical connection The measuring device does not have an internal circuit breaker. For this reason, assign the measuring device a switch or power-circuit breaker so that the power supply line can be easily disconnected from the mains. -
Page 25: Pin Assignment, Device Plug
Dosimag Electrical connection 7.1.3 Pin assignment, device plug Device version: 2 pulse/frequency/switch outputs Order code for "Output, input", option 3: 2 Pulse/frequency/switch output RSE 8 M12x1 A0025981 7 Connection to device Coupling: Supply voltage, pulse/freq./switch output Connector: Supply voltage, pulse/freq./switch output... -
Page 26: Requirements For The Supply Unit
Electrical connection Dosimag 7.1.4 Requirements for the supply unit Supply voltage DC 24 V (nominal voltage: DC 20 to 30 V) • The power unit must be tested to ensure that it meets safety requirements (e.g. PELV, SELV). • The supply voltage must not exceed a maximum short-circuit current of 50 A. -
Page 27: Post-Connection Check
Dosimag Electrical connection ‣ Tighten all device plugs. Post-connection check Is the device undamaged (visual inspection)? Does the supply voltage in the system match the specifications on the device' s nameplate? Do the cables used comply with the necessary specifications? ... -
Page 28: Operation Options
Connecting the operating tool Via service adapter and Commubox FXA291 Operation and configuration can be performed using the Endress+Hauser FieldCare or DeviceCare service and configuration software. The device is connected to the USB port of the computer via the service adapter and Commubox FXA291. -
Page 29: Fieldcare
FieldCare Function scope FDT-based plant asset management tool from Endress+Hauser. It can configure all smart field devices in a system and helps you manage them. By using the status information, it is also a simple but effective way of checking their status and condition. -
Page 30: Devicecare
DeviceCare Function scope Tool to connect and configure Endress+Hauser field devices. The fastest way to configure Endress+Hauser field devices is with the dedicated "DeviceCare" tool. Together with the device type managers (DTMs) it presents a convenient, comprehensive solution. For details, see Innovation Brochure IN01047S Source for device description files See data →... -
Page 31: System Integration
Operating tool Sources for obtaining device descriptions FieldCare • www.endress.com → Download Area • CD–ROM (contact Endress+Hauser) • DVD (contact Endress+Hauser) DeviceCare • www.endress.com → Download Area • CD–ROM (contact Endress+Hauser) •... -
Page 32: Commissioning
Commissioning Dosimag Commissioning 10.1 Function check Before commissioning the measuring device: ‣ Make sure that the post-installation and post-connection checks have been performed. • "Post-installation check" checklist → 23 • "Post-connection check" checklist → 27 10.2 Switching on the measuring device ‣... -
Page 33: Defining The Tag Name
Dosimag Commissioning 10.4.1 Defining the tag name To enable fast identification of the measuring point within the system, you can enter a unique designation using the Device tag parameter and thus change the factory setting. • The number of characters displayed depends on the characters used. -
Page 34: Configuring The Pulse/Frequency
Commissioning Dosimag 10.4.3 Configuring the pulse/frequency/switch output The Pulse/frequency/switch output 1 to 2 submenu contains all the parameters that must be configured for the configuration of the selected output type. Configuring the pulse output In the Operating mode parameter (→ 34), one of the two options can be selected for the pulse output: •... - Page 35 Dosimag Commissioning Parameter Prerequsite Description Selection / User Factory setting entry Value per pulse One of the following options is Enter measured value at which Signed floating-point Depends on the selected in the Operating a pulse is output. number nominal diameter: mode parameter: •...
- Page 36 Commissioning Dosimag Measuring value at maximum frequency Failure mode Failure frequency Invert output signal Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Operating mode – Define the output as a pulse, • Off • Pulse/frequency/ frequency or switch output.
- Page 37 Dosimag Commissioning Parameter Prerequsite Description Selection / User Factory setting entry Failure frequency In the Operating mode Enter frequency output value 0.0 to 10 000.0 Hz 0.0 Hz parameter (→ 34), the in alarm condition. Frequency option is selected and in the Assign frequency output parameter (→...
- Page 38 Commissioning Dosimag Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Operating mode – Define the output as a pulse, • Off • Pulse/frequency/ frequency or switch output. • Pulse switch output 1 • Automatic pulse submenu: Pulse •...
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Page 39: Low Flow Cut Off
Dosimag Commissioning Parameter Prerequsite Description Selection / User Factory setting entry Failure mode – Define output behavior in • Actual status Open alarm condition. • Open • Closed Invert output signal – Invert the output signal. • No • Pulse/freq./switch • Yes output 1: yes •... -
Page 40: Sensor Adjustment
Commissioning Dosimag Navigation "Setup" menu → Advanced setup ‣ Advanced setup Enter access code ‣ → 40 Sensor adjustment ‣ Totalizer 1 to 3 → 40 ‣ Administration → 50 10.5.1 Sensor adjustment The Sensor adjustment submenu contains parameters that pertain to the functionality of the sensor. -
Page 41: Simulation
Dosimag Commissioning Parameter overview with brief description Parameter Prerequsite Description Selection Factory setting Assign process variable – Select process variable for • Off Volume flow totalizer. • Volume flow Volume unit The Volume flow option is Select volume unit. Unit choose list... -
Page 42: Operation
Operation Dosimag Operation 11.1 Reading device locking status Device active write protection: Locking status parameter Navigation "Operation" menu → Locking status Function scope of "Locking status" parameter Options Description Temporarily locked Write access to the parameters is temporarily lock due to device-internal processing (e.g. -
Page 43: Totalizer
Dosimag Operation Navigation "Diagnostics" menu → Measured values → Process variables ‣ Process variables Volume flow Parameter overview with brief description Parameter Description User interface Volume flow Displays the volume flow currently measured. Signed floating-point number Dependency The unit is taken from the Volume flow unit parameter 11.3.2... -
Page 44: Performing A Totalizer Reset
Operation Dosimag Navigation "Diagnostics" menu → Measured values → Output values ‣ Output values Pulse output Output frequency Switch status Parameter overview with brief description Parameter Prerequsite Description User interface Pulse output One of the following options is selected Displays the pulse frequency currently... - Page 45 Dosimag Operation Navigation "Operation" menu → Totalizer handling ‣ Totalizer handling Control Totalizer 1 to 3 Preset value 1 to 3 Reset all totalizers Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Control Totalizer In the Assign process variable Control totalizer value.
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Page 46: Diagnostics And Troubleshooting
Diagnostics and troubleshooting Dosimag Diagnostics and troubleshooting 12.1 General troubleshooting For access Problem Possible causes Remedy No write access to parameters Current user role has limited access Check access authorization status . authorization No connection via service adapter Incorrect configuration of USB... -
Page 47: Calling Up Remedy Information
Dosimag Diagnostics and troubleshooting Diagnostic information The fault can be identified using the diagnostic information. The short text helps you by providing information about the fault. Diagnostic information Diagnostic code Status signal Diagnostic number Short text ↓ ↓ ↓ Example... - Page 48 Diagnostics and troubleshooting Dosimag Diagnostic Short text Remedy instructions Status signal Diagnostic number [from the behavior factory] [from the factory] Diagnostic of sensor Sensor 1. Change sensor Alarm 2. Contact service Sensor connection 1. Check sensor connections Alarm 2. Contact service Data storage 1.
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Page 49: Pending Diagnostic Events
Dosimag Diagnostics and troubleshooting Diagnostic Short text Remedy instructions Status signal Diagnostic number [from the behavior factory] [from the factory] Process temperature Reduce process temperature Warning too high Process temperature Increase process temperature Warning too low EMC interference Change main electronic module... -
Page 50: Diagnostic List
Diagnostics and troubleshooting Dosimag 12.6 Diagnostic list In the Diagnostic list submenu, up to 5 currently pending diagnostic events can be displayed along with the related diagnostic information. If more than 5 diagnostic events are pending, the events with the highest priority are shown on the display. -
Page 51: Device Information
Dosimag Diagnostics and troubleshooting Navigation "Expert" menu → System → Administration ‣ Administration Device reset Parameter overview with brief description Parameter Description Selection Factory setting Device reset Reset the device configuration - either • Cancel Cancel entirely or in part - to a defined state. -
Page 52: 12.10 Firmware History
Diagnostics and troubleshooting Dosimag Parameter overview with brief description Parameter Description User entry / User interface Factory setting Device tag Enter the name for the measuring point. A maximum of 32 characters Dosimag such as letters, numbers or special characters (e.g. @, %, /) - Page 53 "Manufacturer' s information" document. The manufacturer' s information is available: • In the Downloads area of the Endress+Hauser web site: www.endress.com → Downloads • Specify the following details: –...
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Page 54: Maintenance
Replacement seals (accessory part) → 57 13.2 Measuring and test equipment Endress+Hauser offers a wide variety of measuring and test equipment, such as W@M or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services. For a list of some of the measuring and test equipment, refer to the "Accessories"... -
Page 55: Repair
14.3 Endress+Hauser services Endress+Hauser offers a wide range of services. Your Endress+Hauser Sales Center can provide detailed information on the services. 14.4 Return The measuring device must be returned if it is need of repair or a factory calibration, or if the wrong measuring device has been delivered or ordered. -
Page 56: Disposing Of The Measuring Device
Repair Dosimag 2. WARNING! Danger to persons from process conditions. Beware of hazardous process conditions such as pressure in the measuring device, high temperatures or aggressive fluids. Carry out the mounting and connection steps from the chapters "Mounting the measuring device" and "Connecting the measuring device" in the logically reverse sequence. -
Page 57: Accessories
Various accessories, which can be ordered with the device or subsequently from Endress +Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website: www.endress.com. -
Page 58: Service-Specific Accessories
Device status, spare parts, device-specific documentation. The application already contains the data of your Endress+Hauser device. Endress +Hauser also takes care of maintaining and updating the data records. W@M is available: •... -
Page 59: Technical Data
Dosimag Technical data Technical data 16.1 Application Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media. To ensure that the device remains in proper operating condition for its service life, use the measuring device only for media against which the process-wetted materials are adequately resistant. -
Page 60: Output
Technical data Dosimag Flow characteristic values in US units Recommended Nominal diameter Factory settings flow Low flow cut off Max. full scale value Pulse value (v ~ 0.13 ft/s) [in] [gal/s] [oz fl] [oz fl/s] ⁵⁄₃₂ 0.035 0.0002 0.02 ⁵⁄₁₆... -
Page 61: Power Supply
Dosimag Technical data Switch output Switching behavior Binary, conductive or non-conductive Number of switching Unlimited cycles Assignable functions • Off • On • Diagnostic behavior – Alarm – Alarm and warning – Warning • Limit value: – Off – Volume flow –... -
Page 62: Performance Characteristics
Technical data Dosimag Supply voltage DC 24 V (nominal voltage: DC 20 to 30 V) • The power unit must be tested to ensure that it meets safety requirements (e.g. PELV, SELV). • The supply voltage must not exceed a maximum short-circuit current of 50 A. -
Page 63: Installation
Dosimag Technical data Accuracy of outputs The outputs have the following base accuracy specifications. Pulse/frequency output o.r. = of reading Accuracy Max. ±50 ppm o.r. (across the entire ambient temperature range) Repeatability o.r. = of reading DN 25 (500 ml/s), DN 15 (200 ml/s), DN 8 (50 ml/s), DN 4 (10 ml/s); 400 μS/cm... -
Page 64: Process
Technical data Dosimag • Protect the measuring device against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • Select a storage location where moisture cannot collect in the measuring device as fungus or bacteria infestation can damage the liner. -
Page 65: 16.10 Mechanical Construction
Dosimag Technical data Light-gray area: standard fluid temperature range Dark-gray area: fluid temperature range for cleaning Conductivity • ≥ 5 μS/cm for liquids in general • ≥ 10 μS/cmfor demineralized water Pressure-temperature An overview of the pressure-temperature ratings for the process connections is ratings provided in the "Technical Information"... - Page 66 Technical data Dosimag DN [mm] Weight [kg] Weight in US units DN [in] Weight [lbs] ⁵⁄₃₂ 6.17 ⁵⁄₁₆ 6.17 ½ 6.17 9.48 Materials Transmitter housing • Acid and alkali-resistant outer surface • Stainless steel 1.4308 (304) Device plugs Electrical connection...
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Page 67: 16.11 Operability
Remote operation Via service adapter and Commubox FXA291 The Endress+Hauser service and configuration software FieldCare or DeviceCare can be used for operation and configuration. The device is connected by means of a service adapter and a Commubox FXA291 to the computer' s USB interface. -
Page 68: 16.12 Certificates And Approvals
EC Directives. These are listed in the corresponding EC Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)". -
Page 69: 16.13 Accessories
• The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. Standard documentation... - Page 70 Technical data Dosimag Supplementary device- Safety Instructions dependent documentation Contents Documentation code ATEX/IECEx Ex nA XA01332D cCSAus FES0231 UL Class 1 Division 2 XA01377D Special Documentation Contents Documentation code Information on Custody Transfer Measurement SD01514D Endress+Hauser...
- Page 71 Dosimag Index Index Previous diagnostic event ....49 Display values Adapters ........19 For locking status .
- Page 72 Index Dosimag Incoming acceptance ......12 Mounting location ......16 Influence Mounting preparations .
- Page 73 Dosimag Index Medium temperature ..... . 64 Surface roughness ......67 Pressure loss .
- Page 76 www.addresses.endress.com...
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