Pfaff Series 580 Supplement To The Instruction Manual
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Pfaff Series 580 Supplement To The Instruction Manual

Pfaff Series 580 Supplement To The Instruction Manual

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Enlarged version
-948/26
Supplement to the instruction manual for
580, 1180, 3701, 5480
the series
This instruction manual applies to machines
from software version
P350 EDX # 1_052_13
onwards
296-12-18 988/002
Betriebsanleitung engl. 03.11

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  • Page 1 -948/26 Supplement to the instruction manual for 580, 1180, 3701, 5480 the series This instruction manual applies to machines from software version P350 EDX # 1_052_13 onwards 296-12-18 988/002 Betriebsanleitung engl. 03.11...
  • Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...

  • Page 3: Table Of Contents

    Index Contents ..................Page Proper use..........................4 Using standard presser feet ....................4 Controls ..........................5 Puller functions ........................5 Aligning the puller ........................5 Control panel .......................... 6 .03.01 Symbols on the display ......................6 .03.02 Plus-minus keys ........................7 .03.03 Function keys .........................

  • Page 4: Proper Use

    Proper use Proper use With the puller the workpiece is fed continously, which makes it possible to sew to a great extent without shifting and puckering. The puller’s linear motor enables an individual clearan- ce space between the needle plate and the puller roller. All adjustments, such as e.g.

  • Page 5: Controls

    Controls Controls Puller functions Engaging/disengaging the puller ● Raise the puller drive unit 1 until it locks into place and swing puller arm 2 back as far as possible. To engage the puller, fol- low the instructions in the reverse order. Switching the puller on/off ●...

  • Page 6: Control Panel

    Controls Control panel The control panel is used to display and call up the machine functions for setting up and for sewing operation, for entering parameter values and for reading error messages and service settings. Fig. 6 - 02 The control panel has the following control and display elements: ●...

  • Page 7: Plus-Minus Keys

    Controls Plus-minus keys .03.02 The relevant plus-minus keys are used for the selection and alteration of the set values con- cerned (e.g. when entering bartack stitches). In this case the relevant plus or minus key is pressed and held while the set value shown above the key slowly changes. If the key is pressed longer, the set value changes more quickly.
  • Page 8 Controls Program speed (only in programmed sewing) ● If this key is pressed, the relevant function is switched on or off. If the function is activated, the pedal forwards function is used to select the program speed as a fi xed speed. The pedal setting for stopping the fi xed speed is chosen with parameter 206.

  • Page 9: Commissioning

    Commissioning Commissioning Basic position of the machine drive ● Switch on the machine. 4000 PUL 30% 2.0mm ● Press the TE/Speed key twice to call up the parameter input function (LED on). ● Select the technician level B (value "1") with parameter "798", see Chapter 6 parameter input.

  • Page 10: Setting Up

    Setting up Setting up Entering the puller feed stroke (stitch length) ● Switch on the machine. 4000 PUL 30% 2.0mm ● Enter the feed stroke by pressing the corresponding +/- key. The puller feed stroke setting must match the stitch length setting of the basic machine! Setting the puller pressure 4000 PUL 30%...

  • Page 11: Entering The Maximum Speed

    Setting up Entering the maximum speed ● Switch on the machine. 4000 PUL 30% 2.0mm ● Enter the maximum speed by pressing the corresponding +/- key. The max. speed is limited with parameter 607. Entering the start and end backtacks ●...

  • Page 12: Setting The Stitch Counting Function For The Bobbin Thread Control

    Setting up Setting the stitch counting function for the bobbin thread control ● Switch on the machine. ● Press the TE/Speed key twice to call up the parameter input function (LED on). ● By pressing the corresponding +/- key select the parameter "760". ●...

  • Page 13: Sewing

    Sewing Sewing In the sewing mode all relevant adjustments for the sewing operation are shown on the display and can be altered directly. Functions can be switched on and off by pressing the key. The "PM" function key is used to choose between manual sewing (LED off) and program- med sewing (LED on).

  • Page 14: Programmed Sewing

    Sewing Programmed sewing In the programmed sewing mode 99 programs, each with 9 seam sections and 999 stitches, can be programmed. The fi xed programs are used for the quick and easy production of seams with different numbers of stitches. The pedal setting "0" is used to switch to the next seam section. After the machine has been switched on and the programmed sewing mode has been selected with the PM key, the display appears for selecting the program number, seam section and number of stitches.

  • Page 15: Error Messages

    Sewing Error messages When an error occurs, an error code appears on the display together with short instructions. An error message is caused by incorrect settings, defective elements or seam programs as well as by overload conditions. See Chapter 5.03.01 Description of the error messages for a description of the error codes.

  • Page 16: Parameter Input

    Parameter input Parameter input Example of how to enter the parameters .01.01 ● Switch on the machine. ● Press the "TE/Speed" key twice to call up the parameter input function (LED on). ● Select the parameter, e.g. Parameter 660 for bobbin thread monitoring, by pressing the relevant plus-minus keys.

  • Page 17: Selecting The User Level

    Parameter input Selecting the user level .01.02 ● Switch on the machine. ● Press the TE/Speed key twice (LED on) to call up the parameter input function. ● Select parameter 798 by pressing the relevant plus-minus keys. ● The standard set value is set at "0" (= operator level "A"). Press the relevant plus-minus keys to select the desired user level.

  • Page 18: Parameter List

    Parameter input Parameter list Only appropriately trained personnel is authorized to alter the set values in the parameters of user level "B" and "C" With this control unit following machine types are programmable: Machine type 1 = series 1181, 3701 Machine type 2 = series 1183 Machine type 3 = 5480 Machine type 4 = 480 Clean Cut...
  • Page 19 Parameter input 199 Speed for light barrier compensating 1, 2, 3, 4, 5 300 - 2000 1200 stitches 203 Speed for seam program 1, 2, 3, 4, 5 ON - OFF ON = variable (pedal-controlled) OFF = constant 206 Interrupt /stop seam sector at fi xed speed 1, 2, 3, 4, 5 ON - OFF ON = with pedal -2,...
  • Page 20 Parameter input 445 Number of stitches before puller roller 1, 2, 3, 4, 5 0 - 99 touches down after machine start (only when parameter 318 is set to "1") 446 Input is: 1, 2, 3, 4, 5 1 - 7 1 = needle raised without trimming 2 = needle position change 3 = single stitch...
  • Page 21 Parameter input ▲ Maximum speed 1, 2, 3, 4 300 - 5500 ▲ 300 - 6000 Speed level curve (pedal characteristic) 1, 2, 3, 4, 5 ON - OFF 1 = linear, 2 = non-linear Trimming speed 1 1, 2, 3, 4 60 - 300 60 - 300 End recognition with light barrier...
  • Page 22 Parameter input Thread take-up lever position raised 1, 2, 0 - 255 0 - 255 0 - 255 0 - 255 End of cutting signal 1, 2, 3, 4 0 - 255 0 - 255 Start of cutting signal 1, 2, 3, 0 - 255 0 - 255 0 - 255...
  • Page 23 Parameter input Needle position for switchover 0 - 255 Zig-zag or triple stitch 2, 3, 4, 5 748 Input is: 1, 2, 3, 4, 1 - 7 1 - 7 1 = needle raised without trimming 2 = needle position change 3 = single stitch 4 = single stitch with shortened stitch length...
  • Page 24 Parameter input Hardware-test 1, 2, 3, 4, 5 ON - OFF User level 1, 2, 3, 4, 5 0 - 20 0 = user level A 1 = mechanic level B 11 = service level C 799* Selected machine class(see Table of 1 - 5 machine types on Page 18) 1 - 5...
  • Page 25 Parameter input Time for positioning control in [ms], 1, 2, 3, 0 - 2500 0 = always 0 - 2500 0 - 2500 Proportional amplifi cation of stop brake 1, 2, 3, 4, 5 1 - 25 897* MINI-motor variant 1, 2, 3, 4, 5 0 - 1 1 = long, 0 = short...
  • Page 26 Parameter input 10 1000 Number of stepping motors 1, 2, 3, 4, 5 0 - 1 10 1001 Stepping motor starting angle 0 - 255 2, 5, 0 - 255 0 - 255 0 - 255 1003 Feed roller radius 1, 2, 3, 4, 5 5 - 50 11 1100 Operating mode stepping motor 1...

  • Page 27: Service Functions

    Service functions Service functions Reset / Cold start After selecting the Reset menu, by pressing the relevant plus key it is possible to delete seam parameters and seam programs or to carry out a cold start. ● Press and hold plus-minus keys "A+" and "D+" and switch on the machine. Select Reset 1 = Reset seam parameters ●...

  • Page 28: Hardware-Test

    Service functions Hardware-test The hardware test is a test program which, with the aid of the control panel, makes it possi- ble to check various components of the control unit and the machine installation. The check involves the test of seven test blocks. ●...

  • Page 29: Test Block 2 - Outputs

    Service functions Test block 2 – outputs .02.02 Output status Contact numberr X 5: 28 Connector Output Output number ● Press plus key "D+" to switch on the relevant output for 200 ms. For the allocation of the functions of the outputs displayed, see Chapter 8 Cir- cuit diagrams.

  • Page 30: Test Block 4 - Actual Value Transmitter

    Service functions Test block 4 – actual value transmitter .02.04 Actual value transmitter Increments ● The actual value can be checked by pressing Turn on the balance wheel. If the increments from 0 – 255 appear on the display, the actual value transmitter is in order.

  • Page 31: Test Block 6 - Thread Monitor (Only On Subclass -926/06)

    Service functions Test block 6 – thread monitor .02.06 (only on subclass -926/06) Analogue value of thread monitor Thread monitor ● The analogue value of the thread monitor is shown here in %. Test block 7 . - puller .02.07 Puller Input puller release Input knee switch...

  • Page 32: Test Block 8 - Data Transfer

    Service functions Test block 8 – data transfer .02.08 update Data B+ ->QP D+ QP-> ● If the plus key "B+" is pressed, all data from the control unit is transferred to the program- ming device. ● If the plus key "D+" is pressed, all data from the programming device is transferred to the control unit.

  • Page 33: Circuit Diagrams

    Circuit diagrams Circuit diagrams Reference lists for the circuit diagrams of the 1180 and 3701 series (Connection diagram 91-191 504-95) Controller Quick P350 ED BDF S3 control panel Sewing head recognition unit (OTE) Sewing lamp LED Stitch counter Sewing motor Linear motor lift puller Stepping motor roller presser Main switch...
  • Page 34 Circuit diagrams 91-191 504-95 Version 03.08.06 Part 1...
  • Page 35 91-191 504-95 Circuit diagrams Part 2 Version 03.08.06...
  • Page 36 Circuit diagrams 91-191 504-95 Version 03.08.06 Part 3...
  • Page 37 Circuit diagrams Reference lists for the circuit diagrams of the 5480 (Connection diagram 91-191 503-95) Controller Quick P350 ED Control panel BDF S3 Sewing head recognition unit (OTE) Sewing lamp LED Stitch counter Sewing motor Linear motor lift puller Stepping motor roller presser Main switch Pedal set value transmitter Puller release...
  • Page 38 Circuit diagrams 91-191 503-95 Version 30.06.06 Part 1...
  • Page 39 91-191 503-95 Circuit diagrams Part 2 Version 30.06.06...
  • Page 40 Circuit diagrams 91-191 503-95 Version 30.06.06 Part 3...
  • Page 41 Circuit diagrams Referenzliste zu den Stromlaufplänen der Baureihe 580 (Schaltplan 91-191 557-95) Controller P350 EDxC Control panel BDF S3 Sewing head recognition unit (OTE) Sewing motor Linear motor lift puller Stepping motor roller presser Main switch Pedal set value transmitter Start inhibitor E5 (Stop) Puller release Knee switch puller...
  • Page 42 Circuit diagrams 91-191 557-95 Version 07 .02.11 Part 1...
  • Page 43 91-191 557-95 Circuit diagrams Part 2 Version 07 .02.11...
  • Page 44 Circuit diagrams 91-191 557-95 Version 07 .02.11 Part 3...
  • Page 45 Note...
  • Page 46 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...

This manual is also suitable for:

Series 1180Series 3701Series 5480

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