IDEC MICROSmart FC4A-SX5ES1E Instruction Manual

Fc4a series web server unit

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FC9Y-B919
FC4A SERIES
Smart
MICRO
Web Server Unit
Instruction Manual
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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Summary of Contents for IDEC MICROSmart FC4A-SX5ES1E

  • Page 1 FC9Y-B919 FC4A SERIES Smart MICRO Web Server Unit Instruction Manual Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 ● Read this user’s manual to make sure of correct operation before starting installation, wiring, operation, maintenance, and inspection of the MicroSmart modules. ● All MicroSmart modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail.
  • Page 3 3. Every effort has been taken to ensure the accuracy of the information contained in this manual. However, if you do discover an error or omission, report it to your place of purchase or nearest IDEC Izumi sales office or branch.
  • Page 4 EVISION ISTORY The revision history of this manual (FC9Y-B919) is shown below. Date of revision Documentation control No. Description June 2005 B919-(0) First edition This manual’s documentation control No. is printed at the back cover. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 5: Table Of Contents

    ABLE OF ONTENTS Precautions Introduction Revision History Table of Contents CHAPTER 1: Overview ........1-1 Web Server Unit Overview .
  • Page 6: Chapter 1 Overview

    HAPTER VERVIEW This chapter provides an overview of the Web Server Unit. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 7: Web Server Unit Overview

    CHAPTER 1 OVERVIEW Web Server Unit Overview This section provides an overview of the Web Server Unit. ■ Applications The Web Server Unit has following four major functions. Remote Maintenance Function The remote maintenance function using MicroSmart. Web Server Function The remote monitoring function using Web browser.
  • Page 8 ● Web Server Function The Web server’s sample screens or user creation screens enable MicroSmart operand read/write operations from a Web browser. Simple Monitor / Web Browser Web Server Unit + MicroSmart Ethernet Router Read/Write of the operand 1_1_2_Remote_Control_Overview_E Router Read/Write of the operand Ethernet Operand Monitor / Web Browser...
  • Page 9 ● Message Sending Function The Web Server Unit function and MicroSmart user communication commands enable message (mail) sending to a PC or mobile phone. Transmit the trigger signal of sending alarm mail The Internet 1_1_4_Massagesend_Overview_E E-mail E-mail To: AAA@BBB From: CCC@DDD Subject: ERROR Subject: ERROR Mail server...
  • Page 10: Chapter 2 Specifications

    HAPTER PECIFICATIONS This chapter contains information on the Web Server Unit’s specifications. Familiarize yourself with the information in this chapter to ensure effective use of the Web Server Unit. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 11: Names And Specifications Of Module Components

    CHAPTER 2 SPECIFICATIONS Names and Specifications of Module Components This section provides the names and specifications of Web Server Unit components. ■ Names (1) Format label (2) Power display (4) Function selector switch LED (PWR) 2_1_1_System_Configration_E (5) MicroSmart connection port (6) LINK LED (3) Ethernet port (7) Network LED...
  • Page 12: Performance Specifications

    CHAPTER 2 SPECIFICASIONS Performance Specifications This section provides the Web Server Unit’s performance specifications. ■ General Specifications ● Normal Operating Conditions Model type FC4A-SX5ES1E Operating Temperature (Operating ambient 0 to 55°C temperature) − Storage Temperature 25 to +70°C (non-freezing) Relative Humidity 10 to 95% (non-condensing) Pollution Degree 2 (IEC60664-1)
  • Page 13 *3.The programmable display requires the connecting cable type, HG9Z-3C125, to connect to the Web Server Unit. *4.The programmable display requires the firmware versions 1.8 or later. *5.Please contact IDEC for more detail. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 14: Chapter 3 Module Operation

    HAPTER ODULE PERATION This chapter provides an overview of the operation method, and contains information on parameters and sample programs. Familiarize yourself with the information in this chapter to ensure effective use of the Web Server Unit. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 15: Web Server Unit Settings

    CHAPTER 3 MODULE OPERATION Web Server Unit Settings This section describes how to set the Web Server Unit. ■ Setting Procedure The following settings are needed to connect the Web Server Unit to Ethernet and operate its functions. System Configuration System Setting Screen Network Address Setting Procedure Serial Communication Setting Procedure...
  • Page 16 ● System Setting Screen Select [Configure]→[Communication Settings]→[Ethernet] from the WindLDR menu and press [OK]. Then select [Setting Web Server Unit]. *This time, the correct PLC have to be selected on the [Configure]→[PLC Selection]. 3_1_2_WindLDR_Dialog_E WindLDR dialog By pressing the [Search] button, the list of the Web Server Unit information appears in the WindLDR screen. Or otherwise, using the [Add] button enter the IP address and add the item for the list.
  • Page 17 A warning dialog appears asking whether to start the applet. Select [Yes] or [Always]. When you select [Always], the dialog does not appear the next time you start the Web browser. Java applet is loaded. 3_1_4_Applet_Bootup_Warning_E Warning dialog during Java applet startup The System Setting Screen below appears.
  • Page 18 The following settings are available in the System Setting Screen. Menu Description Initial screen when the system startups. Model, IP address and MAC HOME address are displayed. Configuration Network Network settings Serial Ports Serial port settings Security Password settings Alarms Message settings Administration Backup/Restore...
  • Page 19 1) Acquiring network address from DHCP server* This method acquires the Web Server Unit’s network address from the DHCP server. In the network settings screen, select [Obtain automatically using DHCP], and click the [Save] button. The setting is applied when you connect to the network and then restart the Web Server Unit.
  • Page 20 ● Serial Communication Setting Procedure The Web Server Unit and PLC are connected by serial communication. Settings such as the baud rate, data length, stop bit, parity bit and flow control are needed. To set Web Server Unit serial communication, open the System Setting Screen, and select [Serial Ports] on the left menu to display the screen below.
  • Page 21 ● Other Function Settings The other Web Server Unit settings are described below. 1) Security Sets the user name and password. The setting is enabled to open the system screen or to use WindLDR for communication. The settings are applied after being saved. 3_1_9_Password_Setting_E Password setting Checking the [Enable password authentication] check box allows you to input the user name and password.
  • Page 22 3_1_10_PLC_Monitor_E PLC monitor Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 23: Remote Maintenance Function

    CHAPTER 3 MODULE OPERATION Remote Maintenance Function This section describes the Web Server Unit’s remote maintenance function. Use this function to perform remote PLC maintenance from WindLDR via the Web Server Unit. ■ System Configuration Example Use Ethernet to connect the Web Server Unit to a PC with WindLDR version 4.70 (or a later version) installed. Make the network settings beforehand to enable a LAN or cross-cable connection.
  • Page 24 ■ WindLDR Settings ● Communication Setting Dialog Select [Configure]→[Communication Settings]→[Ethernet], and press [OK]. A dialog for selecting the Web Server Unit is displayed the next time you start communication. Set the communication target to start. 3_2_2_Communication_setting_E Communication setting (Selecting Ethernet) The screen below appears when communication starts.
  • Page 25 ■ Web Server Unit Settings To perform remote maintenance, the Web Server Unit’s network settings must enable connection, as shown below. ● Network Services Settings TCP/IP port 2101 ON (default). You can access [Network Services] from [Configuration] → [Serial Ports] → [Network Services].
  • Page 26 Using the Web Server Unit with an OPC server or SCADA that supports Ethernet enables Ethernet-based MicroSmart data reading/writing. This feature enables graphical operation monitoring, and servicing/maintenance with an outstanding GUI. Confirmed software WindSRV, IDEC Corporation For more detail, please contact IDEC. 3-13 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 27: Web Server Function

    CHAPTER 3 MODULE OPERATION Web Server Function The Web Server Unit’s Web server function enables operations such as PLC monitoring using a Web browser with Java applets. ■ PLC Operand Monitor A PLC operand monitor is provided as a sample program. The PLC operand monitor is not installed in the Web Server Unit with the initial settings at time of factory shipment.
  • Page 28 In the address bar, enter the Web Server Unit’s IP address and the file name, as shown below (example: when the IP address is 192.168.1.101). The settings screen for management appears. http://192.168.1.101/home.htm The screen below appears. 3_3_2_Master_Setting_E Settings screen for management Open the [File Management] screen and delete the files currently in the server.
  • Page 29 Check all files under [Manage Files], and click [Delete]. The files are deleted and the screen below appears. 3_3_4_Delete_Files_E Screen after the files are deleted You are now ready to upload the files. Upload the two files below. The sample program consists of the applet that generates the monitor screen and the HTML file that runs the applet.
  • Page 30 Click the [Browse...] button, and select the desired file by clicking on it. Click the [Upload] button. Repeat this process to upload the two files. When uploading has finished, the screen below appears. 3_3_5_Upload_Files_E Screen after uploading the file is completed Click [Home] on the left menu.
  • Page 31 To restore the original system setting screen, repeat Steps 1 to 4 to delete all the files, then upload all the files below by the method of Step 6. Next, click 'Set as Default' as in Step 7 to make the system setting screen the default screen.
  • Page 32 IDEC operand monitor starts. If you have set the user name and password in the Web Server Unit in advance, you are prompted to enter them. 3_3_8_Operand_Monitor_E Operand Monitor Java Applet You can now perform operand monitoring and writing. Select the operand type and enter the address. Addresses are 4 digits.
  • Page 33 ■ User Screen Creation The original PLC monitor screens can be made and built into the Web Server Unit. Also the sample page can be referred to this programming. To make these screens, the knowledge for Java Applet is required. For more information, see the Sun Microsystems Inc.
  • Page 34: Ethernet User Communication Function

    CHAPTER 3 MODULE OPERATION Ethernet User Communication Function This section describes Ethernet user communication for the Web Server Unit. MicroSmart user communication can support Ethernet via the Web Server Unit. ■ System Configuration Example Ethernet user communication enables the Web Server Unit to communicate between MicroSmart modules or communicate with another device (with an IP address set).
  • Page 35 ■ Web Server Unit Settings Follow the procedure below to make the Web Server Unit settings. ● Switching Web Server Unit Mode Turn the Web Server Unit’s mode selection switch to “USER”. * The default setting of the Web Server Unit’s mode selection switch is “REMOTE”. USER 3_4_3_Toggle_Switch_E REMOTE...
  • Page 36 ● Setting TCP Client Mode Specify [Serial Ports] in the left menu of the system setting screen, and select the [Port Services] tab. 3_4_6_System_Setting_Screen_Alarms_E Port Services Check the [TCP Client]- [Enable TCP client service] check box. 3_4_7_Alarm_IP_Address_E Enable TCP client service 3-23 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 37 Select [Always] or [When data present on serial line]. 3_4_8_Portservice_TCP_Cliant_E TCP client connecting conditions NOTE Difference between [Always] and [When data present on serial line] [Always] and [When data present on serial line] each specify a different timing for sending the request to establish the communication path to the remote communication device.
  • Page 38 Click the [Save] button, and the [Reboot] button on the left menu to complete the setting procedure. 3_4_10_Portservice_reboot_E Reboot screen 3-25 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 39 ■ MicroSmart Settings MicroSmart user communication commands are used to perform Ethernet user communication. ● User Communication Command Settings NOTE For more information on user communication, see Chapter 17, “User Communication Instructions” in the MicroSmart instruction manual. Set the MicroSmart port for performing Ethernet user communication (1st or 2nd port). In WindLDR, select [Configuration] →...
  • Page 40 ■ Ethernet User Communication Sample Program ● Communication Between MicroSmart Modules System configuration The setting of Web Server Unit A IP address: 192.168.1.2 TCP protocol client mode: "Always" Target IP address: 192.168.1.5 Service: RAW Connected Port No.: 2101 MicroSmart A (4) Data reception 3_4_15_Between_Microsmart_E Ethernet...
  • Page 41 ● Sample Ladder Program MicroSmart on Web Server Unit A side 3_4_16_Between_Microsmart_Sample_E If the start input M0000 is turned on, MicroSmart transmits 4-byte data from port 2, and becomes ready to receive data. MicroSmart on Web Server Unit B side 3_4_17_Between_Microsmart_Sample_E When it finishes receiving 4-byte data from port 1, and then transmits 4-byte data from port 1.
  • Page 42: Mail Sending Function

    CHAPTER 3 MODULE OPERATION Mail Sending Function This section describes the Web Server Unit’s mail sending function. You can use MicroSmart’s user communication functions to send messages to devices that can receive mail from PCs or similar devices. ■ System Configuration Example Transmit the trigger signal of sending alarm mail The Internet...
  • Page 43 • Mail sending timing: Messages are sent only when the character string registered in the Web Server Unit is received from the serial line. 3_5_2_Message_Sending_Condition_E 12:00 26 May 13:15 From: WebAlart@idec Sub: Temp. High Data Pattern Alarm To: abcdefg1234@idec; hijkim5678@idec From: WebAlart@idec Subject: Temp.
  • Page 44 3. The System Setting Screen appears. 3_5_5_System_Setting_E System Setting Screen 3-31 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 45 ● Alarms Specify [Alarms] on the left menu of the system setting screen, and check the [Enable sending alarms] check box. 3_5_6_System_Setting_Screen_Alarms_E Alarms Enter the mail server’s IP address in the [SMTP server address] field, and the Web Server Unit’s mail address* in the [From] field.
  • Page 46 Check the [Enable alarm] check box and enter the recipient mail address in the [To1:] field (and [To2:] field when sending to two addresses). 3_5_8_Alarm_Sending_Address_E Target address NOTE Recipient mail addresses The total character number of target addresses, [To1:] plus [To2:], have to be within 64 characters. Enter the message text in the [Subject] field.
  • Page 47 Select [pattern_match], and enter the message send timing character string. 3_5_10_Alarms_Pattern_Match_E Mail send timing character string NOTE Mail send timing character strings The Web Server Unit can register up to 32 different messages. The send timing character string for each message must be unique. Click the [Save] button, and the [Reboot] button on the left menu to complete the setting procedure.
  • Page 48 ■ MicroSmart Settings MicroSmart user communication commands are used to send messages. ● User Communication Command Settings NOTE For more information on user communication, see Chapter 17, “User Communication Instructions” in the MicroSmart instruction manual. Set the MicroSmart port for performing Ethernet user communication (1st or 2nd port). In WindLDR, select [Configuration] →...
  • Page 49 Download the ladder program. In WindLDR, select [Online] → [Download Program...] → [Download]. NOTE Web Server Unit settings and user communication command settings Be sure to make the Web Server Unit’s send timing character string (Pattern) the same as the MicroSmart TXD command data.
  • Page 50 ■ Sample Program for sending messages ● System Configuration From: AAA@BBB To: CCC@BBB (1) TXD command: Data transmission (temp) Subject: ERROR (4) Personal Computer Data Pattern Alarm The setting of Web Server Unit IP address: 192.168.1.2 SMTP server: 192.168.1.5 3_5_15_Sample_System_Configration_E From: AAA@BBB To1: CCC@BBB Message text strings: ERROR...
  • Page 51 ONNECTION IAGRAM ■ PLC connecting cable (Model No.: FC4A-KC3C, Cable Length : 10cm) ● The external of cable MicroSmart Side Web Server Unit Side 4_1_1_Connection_Diagram_E ● The pin layout of connectors 4_1_2_Connection_Diagram_E ● The connection diagram of cable MicroSmart Side Web Server Unit Side Pin Number Port 1...
  • Page 52 Is the power supplied? Supply power. Is the PWR LED on? Is the power voltage Apply the rated voltage, 24V DC. correct? Is the PWR LED on? Call IDEC for assistance. 3-39 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 53 Can you communicate with WindLDR? Set the network address Call IDEC for assistance. Is the network address of the of the Web Server Unit. Web Server Unit correct? (Refer to Chapter 3-1.) Set as well as the serial...
  • Page 54 Make the function Is the position of the function selector switch to the selector switch the "USER”? "USER". Call IDEC for assistance. Make the port of the PLC Is the port of the PLC the user to the user communication mode? communication mode.
  • Page 55 Make the function Is the position of the function selector switch to the selector switch the “USER”? “USER”. Call IDEC for assistance. Make the port of the PLC Is the port of the PLC the user to the user communication mode? communication mode.
  • Page 56 LOSSARY ICMP (Internet Control Message Protocol) An IP-layer protocol used to transfer error messages and control messages. Used for mutual status confirmation between computers or network devices connected by TCP/IP. DHCP (Dynamic Host Configuration Protocol) A method of dynamically assigning IP addresses to network devices on a LAN. The DHCP server dynamically assigns a single preset IP address to each network device when the device starts.
  • Page 57 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 58 NDEX Alarms Reboot ..............3-8 Sending alarms .........3-32 Recipient mail addresses ........3-33 Remote maintenance ......3-10, 3-13 Restore .............3-8 Backup .............3-8 Restore Factory Defaults ........3-8 Communication between MicroSmart modules 3-27 SCADA ............3-13 Communication settings Security ............3-8 WindLDR ..........3-11 Java applet ..........3-4 Connection port ..........2-2 Password ..........3-13 Cross-cable ............3-2...

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