Diodes EV1 User Manual

45w usb pd 3.0 adaptor board

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Table of Contents

Chapter 1. Summary _________________________ 2
1.1 General Description _______________________ 2
1.2 Key Features _____________________________ 2
1.2.1 System Key Features _________________________ 2
1.2.2 AP3108L Key Features _______________________ 2
1.2.3 APR346 Key Features ________________________ 2
1.2.4 CY2311_16L Key Feature _____________________ 2
1.3 Applications ______________________________ 2
1.5 Evaluation Board Picture ___________________ 2
2.2 Compliance ______________________________ 3
Chapter 3. Schematic ________________________ 4
3.1 EV1 Board Schematic ______________________ 4
3.2 Bill of Material (BOM) ______________________ 4
3.4 Schematics Description _____________________ 7
3.4.2 AP3108L PWM Controller _____________________ 7
Driver _________________________________________ 7
4.1 EVB PCB Layout ___________________________ 8
4.3 System Setup _____________________________ 9
4.3.1 Connection with E-Load ______________________ 9
5.1.1 Input Standby Power _______________________ 11
Voltage _______________________________________ 11
_____________________________________________ 12
Release 1.0
45W USB PD 3.0 Adaptor EV1 Board User Guide
20V/ 2.25A Loading @264Vac ____________________ 13
5.2.4 Dynamic load ----0A-3A 10mS 125mA/uS( PCB End)
_____________________________________________ 17
5.2.7 Thermal Testing ___________________________ 22
7-1-2018
www.diodes.com

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Summary of Contents for Diodes EV1

  • Page 1: Table Of Contents

    45W USB PD 3.0 Adaptor EV1 Board User Guide Table of Contents 5.2 Key Performance Waveforms _______________ 12 5.2.1 45W PD3.0 System Start-up Time & Hold-up Time 12 Chapter 1. Summary _________________________ 2 5.2.2 Q1 /Q2 Main Switching Voltage MOSFET Stress on at 20V/ 2.25A Loading @264Vac ____________________ 13...
  • Page 2: Chapter 1. Summary

     USB PD 3.0 Car Charger 1.1 General Description The 45W USB PD 3.0 Adaptor Evaluation Board EV1 is 1.4 Main Power Specifications (CV & CC Mode) composed of three main parts, AP3108L offers the DCM/CCM PWM switching, APR346 is a Synchronous Rectification Controller, and the CY2311_16L is USB 3.0 protocol decoder.
  • Page 3: Chapter 2. Power Supply Specification

    45W USB PD 3.0 Adaptor EV1 Board User Guide Chapter 2. Power Supply Specification 2.1 Specification and Test Results Eff / DoE Eff / Parameter Test conditions Test Summary Tier2 Input Voltage 90 V 115/230 264 V acin Frequency 47 Hz...
  • Page 4: Chapter 3. Schematic

    45W USB PD 3.0 Adaptor EV1 Board User Guide Chapter 3. Schematic 3.1 EV1 Board Schematic Figure 3: Evaluation Board Schematic 3.2 Bill of Material (BOM) Designator Description Manufactory Footprint Quantity 1nF/1KV C1206 220pF/25V C0603 C3, C4 4.7uF/50V C0805 1.2nF/50V C0603 2.2nF/200V...
  • Page 5 45W USB PD 3.0 Adaptor EV1 Board User Guide 330nF/275VAC, X-CAP 1nF/400V, Y-CAP CY-10.0 10PF/400V, Y-CAP CY-10.0 22UF/400V,E-CAP EC2, EC3 27UF/400V,E-CAP 22uF/100V,E-CAP 680UF/25V,Solid Cap 680UF/25V, E-Cap T-RM10, Lp=760uH RM10 Varistor, '561 T3.15A/250V USB TYPE-C Connector C-TYPE-C Common Chock, Lp > 20mH...
  • Page 6: Transformer Design Specification

    45W USB PD 3.0 Adaptor EV1 Board User Guide TVS2, TVS3 Optional SOD-323 AP3108L DIODES SSOP-9 APR346 DIODES SOT23-6 CY2311_16L DIODES SSOP-16 MMSZ5248B DIODES SOD-123 DMJ65H600SCTI DIODES TO-220 DMT10H010LPS-13 DIODES POWERDI5060-8 DMP3007SCG DIODES DFN3*3 Opto coupler, TCLT1006 3.3 Transformer Design Specification RM10(Ae=98mm2)...
  • Page 7: Schematics Description

    Source voltage rises over the turning off threshold voltage VTHOFF. As the power loss with the APR346-controlled MOSFET Q2 is less than Schottky Diodes, the total efficiency can be improved. 3.4.4 CY2311_16L PD3.0+ Decoder & Protection on /off P MOSFET and Interface to Power Devices The few sets of important pins provide critical protocol decoding and regulation functions in CY2311_16L: CC1 &...
  • Page 8: Chapter 4. The Evaluation Board (Evb) Connections8

    45W USB PD 3.0 Adaptor EV1 Board User Guide Chapter 4. The Evaluation Board (EVB) Connections 4.1 EVB PCB Layout The thickness for both sides of PCB board trace cooper is 1 Figure 4: PCB Board Layout Top View Figure 5: PCB Board Layout Bottom View 4.2 Quick Start Guide Before Connection...
  • Page 9: System Setup

    45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 7: The Sample Board Input & Output Location A type-C cable for the connection between EVB’s and KM001’s Type-C receptacles. Use 2 banana jack cables, one port of the cables are connected to E-load + & - terminals while the other port of the cables are connected to EVB’s VBUS &...
  • Page 10: Canyon - Quick Charge 4/4+ Test Kit

    45W USB PD 3.0 Adaptor EV1 Board User Guide 4.3.2 Canyon – Quick Charge 4/4+ Test Kit Micro-B Connector, Connected to 5V source Type-C Connector, Connected to travel charger Figure 9: The Test Kit Input & Output and E-load Connections...
  • Page 11: Chapter 5. Testing The Evaluation Board

    45W USB PD 3.0 Adaptor EV1 Board User Guide Chapter 5. Testing the Evaluation Board 5.1 Input & Output Characteristics 5.1.1 Input Standby Power Input Voltage Standby Power (mW) Output Voltage 115Vac 60Hz 18mW @ 5V 230Vac 50Hz 24mW Note: Standard Power test condition: The output terminal of power board don’t connected any load...
  • Page 12: Average Efficiency At Different Loading ( @ Pcb End)

    45W USB PD 3.0 Adaptor EV1 Board User Guide 5.1.3 Average Efficiency at Different Loading ( @ PCB end) 100% Average Energy Star 10% Load COC_Tier2 Load Load Load Load Efficiency Level VI Efficiency 88.87% 5V-3A 88.77% 89.44% 89.08% 88.2% >81.39%...
  • Page 13: Q1 /Q2 Main Switching Voltage Mosfet Stress On At 20V/ 2.25A Loading @264Vac

    45W USB PD 3.0 Adaptor EV1 Board User Guide 5.2.2 Q1 /Q2 Main Switching Voltage MOSFET Stress on at 20V/ 2.25A Loading @264Vac Primary side MOSFET - Q1 Secondary side SR MOSFET- Q2 Figure 12: Q1 Vds Voltage stress Figure13: Q2 of Vds Voltage stress...
  • Page 14 45W USB PD 3.0 Adaptor EV1 Board User Guide 90Vac/60Hz 5V/3A ΔV=96mV 264Vac/50Hz 5V/3A ΔV=122mv Figure 16: Figure 17: Figure 18: 90Vac/60Hz 9V/0A ΔV=51.1mV Figure 19: 264Vac/50Hz 9V/0A ΔV=54mv Figure 20: 90Vac/60Hz 9V/3A ΔV=98mV Figure 21: 264Vac / 60Hz 9V/3A ΔV=145mV 45W USB PD 3.0 AP3108L+APR346+CY2311...
  • Page 15 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 22: 90Vac/60Hz 12V/0A ΔV=33mV Figure 23: 264Vac / 60Hz 12V/0A ΔV=61mV Figure 24: 90Vac/60Hz 12V/3A ΔV=111mV Figure 25: 264Vac / 60Hz 12V/3A ΔV=128mV Figure 24: 90Vac/60Hz 15V/0A ΔV=59mV Figure 25: 264Vac / 60Hz 15V/0A ΔV=62mV 45W USB PD 3.0 AP3108L+APR346+CY2311...
  • Page 16 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 26: 90Vac/60Hz 15V/3A ΔV=164mV Figure 27: 264Vac / 60Hz 15V/3A ΔV=131mV Figure 28: 90Vac/60Hz 20V/0A ΔV=34mV Figure 29: 264Vac / 60Hz 20V/0A ΔV=58mV Figure 30: 90Vac/60Hz 20V/2.25A ΔV=162mV Figure 31: 264Vac / 60Hz 20V/2.25A ΔV=141mV 45W USB PD 3.0 AP3108L+APR346+CY2311...
  • Page 17: Dynamic Load

    45W USB PD 3.0 Adaptor EV1 Board User Guide 5.2.4 Dynamic load ----0A-3A 10mS 125mA/uS( PCB End) Figure 32: 5V 0 ~ 3A Figure 33: 9V 0 ~ 3A Vin=90V Vo_Undershoot(V) Vo_Overshoot(V) 4.637 5.347 8.629 9.358 Figure 34: 5V 0 ~ 3A...
  • Page 18 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 36: 12V 0 ~ 3A Figure 37: 15V 0 ~ 3A Vin=90V Vo_ Overshoot(V) Undershoot(V) 11.612 12.365 14.55 15.425 Figure 38: 12V 0 ~ 3A Figure 39: 15V 0 ~ 3A...
  • Page 19: Output Voltage Transition Time

    45W USB PD 3.0 Adaptor EV1 Board User Guide Vin=90V Vo_ Overshoot(V) Undershoot(V) Vin=264V Vo_ Overshoot(V) Undershoot(V) 19.627 20.412 19.656 20.428 5.2.5 Output Voltage Transition Time From Step up & Step down Figure 42: 5V-9V-12V-15V-20V Transition Step Up Time Figure 43: 5V-9V-12-15V-20V Transition Steo down Time...
  • Page 20 45W USB PD 3.0 Adaptor EV1 Board User Guide 15V→20V Fall Time: 65ms Figure 46: 12V→15V Fall Time: 41ms Figure 47: 5V→20V Fall Time: 211ms Figure 48: 45W USB PD 3.0 AP3108L+APR346+CY2311 Page 20 of 28 7-1-2018 Release 1.0 www.diodes.com...
  • Page 21: Output Voltage Transition Time From High To Low

    45W USB PD 3.0 Adaptor EV1 Board User Guide 5.2.6 Output Voltage Transition Time from High to Low 20V→15V Fall Time: 76ms 15V→12V Fall Time: 39ms Figure 49: Figure 50: 12V→9.0V Fall Time: 39ms Figure 51: Figure 52: 9V→5V Fall Time: 50ms Figure 53: 20V→5.0V Fall Time: 249ms...
  • Page 22: Thermal Testing

    45W USB PD 3.0 Adaptor EV1 Board User Guide 5.2.7 Thermal Testing Test condition AC input=90Vac Load 20V-2.25A Open Frame Figure 54: Components Side Figure 55: surface mount side Test Items Temperature Unit ℃ Ambient Temp 23.9 ℃ AP3108L 81.6 ℃...
  • Page 23 45W USB PD 3.0 Adaptor EV1 Board User Guide 5.3. EMI (CE) Testing results (Two cases Earth Ground connected or No) Test Condition 115Vac 20V/2.25A ( no connecting to earth ground) (L) & (N) Figure 58: 115Vac/60Hz 20V/2.25A (L) 45W USB PD 3.0 AP3108L+APR346+CY2311...
  • Page 24 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 59: 115Vac/60Hz 20V/2.25A (N) Test Condition 230Vac 20V/2.25A ( no connecting to earth ground) (L) & (N) Figure 60: 230Vac/50Hz 20V/2.25A (L ) 45W USB PD 3.0 AP3108L+APR346+CY2311 Page 24 of 28 7-1-2018 Release 1.0...
  • Page 25 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 61: 230Vac/50Hz 20V/2.25A (N) Test Condition 115Vac 20V/2.25A ( Connect to the Earth Ground ) (L) & (N) Figure 62: 115Vac/60Hz 20V/2.25A (L) 45W USB PD 3.0 AP3108L+APR346+CY2311 Page 25 of 28 7-1-2018 Release 1.0...
  • Page 26 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 63:115Vac/60Hz 20V/2.25A (N) Test Condition 230Vac 20V/2.25A ( Connect tothe Earth Ground ) (L) & (N) Figure 64: 230Vac/50Hz 20V/2.25A (L ) 45W USB PD 3.0 AP3108L+APR346+CY2311 Page 26 of 28 7-1-2018 Release 1.0...
  • Page 27 45W USB PD 3.0 Adaptor EV1 Board User Guide Figure 65: 230Vac/50Hz 20V/2.25A (N ) 45W USB PD 3.0 AP3108L+APR346+CY2311 Page 27 of 28 7-1-2018 Release 1.0 www.diodes.com...
  • Page 28: Usb Pd 3.0 Ap3108L+Apr346+Cy2311

    Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the application or use of this document or any product described herein;...

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