Invertek OPTIDRIVE E1 User Manual

STANDARD PARAMETER SET
Par. Description Range
P-01 Maximum speed P-02 to 5*P-09 (max 500Hz)
P-02 Minimum speed 0 to P-01 (max 500Hz)
P-03 Accel ramp time (s) 0 to 3,000s
P-04 Decel ramp time (s) 0 to 3,000s
0, 2: Ramp stop
P-05 Stop mode select
1: Coast to stop
0: Constant torque, INDUSTRIAL
P-06 V/F characteristic
1..10: Pump/fan, HVAC
P-07 Fast stop (s) 0.0 to 25s. (Disabled when 0.0s)
P-08 Motor rated current 25% -100% of drive current rating
P-09 Motor rated frequency 25Hz to 500Hz
0, P-09*12 to P-09*60
P-10 Motor rated speed eg for 50Hz motor, range is 600 to
3000 rpm
P-11 Voltage boost 0 to 25% of max output voltage
0: Terminal control
1: Keypad control – fwd only
2: Keypad control − fwd and rev
P-12 Terminal or Keypad control
3: Terminal control
4: Not used
P-13 Trip log Last four trips stored
P-14 Extended menu access Code 0 to 9999
EXTENDED PARAMETER SET
Par. Description Range
115V product: 40V to 150V
P-15 Motor rated voltage
230V product: 40V to 250V
Voltage: 0-10V, 10-0V
P-16 Analog input format (V / mA)
Current: 4-20mA, 0-20mA, 20-4mA
P-17 Switching frequency 8, 16, 32 kHz
0: Drive enabled
1: Drive healthy (not tripped)
2: Motor at set speed
P-18 Relay output function
3: Motor speed > zero
4: Motor at max speed (P-01)
5: Motor current overload
Digital inputs function
P-19 0 to 5, See digital input table
select
P-20 Preset speed 1 -P-02 (min) to P-01 (max)
P-21 Preset speed 2 -P-02 (min) to P-01 (max)
P-22 Preset speed 3 -P-02 (min) to P-01 (max)
P-23 Preset speed 4 -P-02 (min) to P-01 (max)
P-24 Reserved
P-25 Analog output function (A) 0:Motor Speed 1:Motor current
(D) 2:Drive enabled 3: Set speed
P-26 Reserved
P-27 Skip freq / speed P-02 (min) to P-01 (max)
P-28 Skip freq / speed band 0 to100% of rated speed/freq. P-09
P-29 Reserved
Edge-r: Close Digital input 1 after
power up to start drive
Auto-0: drive runs whenever
P-30 Drive start mode Digital input 1 closed.
Auto-1..4: as Auto-0, except 1..4
Attempts to restart after a
trip
P-31 Boost frequency 0 to 250Hz
P-32 Boost duration 0 to 25s
P-33 Boost start voltage 0 to 100%
P-34 Reserved
P-35 Analog input scaling factor 25% to 500%
P-36 Drive address (s-comms) 0 to 63 (0=disable)
P-37 Access code definition 0 to 9999
0: Parameters can be changed,
auto-saved on power down
P-38 Parameter access lock 1: Parameter changes not saved
on power down
2: Read-only. No changes allowed.
P-39 Hours run meter 0 to 99999 hours
P-40 Software checksum 0000 to FFFF (hex)
OPTIDRIVE E1/EF1 SIZE 1 - 115V Input Voltage OPTIDRIVE E1/EF1 SIZE 1 - 230V Input Voltage
Model ODE1-xxxxx-USA 11050
Model
Supply voltage +/- 10% 110-115
Supply voltage
Phases 1
Phases
Motor output rating KW 0.37
Motor output rating
HP 0.5
Output Amps A 7.0
Output Amps
Fuse or Circuit Breaker
A 10 Fuse or Circuit Breaker
rating
rating
o
C 8kHz
o
Max ambient temperature C 16kHz 40
Max ambient temperature
o
C 32kHz 30
Motor cable size, Cu 75C AWG 14 Motor cable size, Cu 75C
Max motor cable length m/ ft 50 / 160' Max motor cable length
Default Explanations
50Hz Maximum speed limit – Hz or rpm. See P-10
10Hz Minimum speed limit – Hz or rpm. See P-10
5s Acceleration ramp time from 0 to base speed (P-9) in seconds
5s Deceleration ramp time from base speed (P-9) to 0 in seconds
If the supply is lost and P-05=0 then the drive will try to continue running by reducing
0 the speed of the load using the load as a generator.
If P-05=2, the drive ramps at P-07 to stop.
2
Either V = kf (linear) or V = kf (pumps / fans with HVAC rating). Note when P-06 is set
0
to 1 the ramps are automatically set to 60 s.
Deceleration ramp time after mains loss (P-05 = 0 or 2) or when fast stop activated
(see P-19).
0.0s
When P-05 = 2 and P-07 = 0, activating the fast stop disables the drive without braking
(effectively coasting to stop).
Rated (nameplate) current of the motor (Amps). In HVAC (P-06 = 1) mode, the rated
Drive rating
motor current limit is increased, allowing P-08 to be set to a higher level
50 Hz Rated (nameplate) frequency of the motor. Changing P-09 resets P-02, P-10, P-26 & P-
(60Hz - HP) 28 to 0, & P-01=P-09.
When non-zero, speed is displayed in rpm in parameters P-01, P-02, P-20...P-23,
0
P-27 and P-28
Applies an adjustable boost to the Optidrive voltage output at low speed to assist
3% with starting 'sticky' loads. For continuous applications at low speed use a forced
ventilated motor.
When P-12 = 2, the keypad START key toggles between forward and reverse. When
0 (Terminal
stopped, target speed can be accessed / changed using the STOP &
control)
3: Terminal control
Most recent 4 trips stored in order of occurrence, ie on entry, display shows most
Read only
recent first. Press or to step through all four
Set to "101" (default) for extended menu access. Change code in
0
unauthorised access to the Extended Parameter Set
Default Explanations
115V for 115V When P-15 is non-zero, the applied motor voltage is controlled and scaled so that
230V for 230V the specified voltage is achieved at rated freq (P-09)
Analog input format (on terminal 6). If a current input format is set & P-19=0, Digital
0-10V
input 3 must be closed for the current input to be configured.
Effective power stage switching frequency. Improvements in acoustic noise and
16 kHz output current waveform occur with increasing switching frequency at the expense
of increased losses within the drive
Relay output function. Contacts closed if selected condition is true.
When P-18= 3, (zero speed), the relay contacts close when the output frequency is
1
greater than 5% of base frequency.
The drive is in overload when the motor current exceeds P-08
0 Defines function of digital inputs (see also P-16 and Digital Inputs table)
50hz/rpm Defines Speed Preset1
0 Hz/rpm Defines Speed Preset 2
0 Hz/rpm Defines Speed Preset 3
0 Hz/rpm Defines Speed Preset 4
Analog output select. When P-25 = 0 then 10V = 100% of P-01, or if P-25 =1 then 10V
0
= 200% of P-08.
P-25 = 2 or 3 gives a 10V digital output.
Centre point for skip frequency band. The skip frequency band defined by P-27, P-
0 (inactive)
28 is mirrored around zero for negative speeds.
0 Hz / rpm Width of skip frequency band, the center of which is defined by P-27.
When set to Edge-r, if drive is powered up with Digital Input 1 closed (enabled),
drive will not run. The switch must be opened & closed after power up or after a
clearing a trip for the drive to run.
When set to Auto-0, drive will run whenever digital input 1 is closed (if not tripped).
Auto-0
Auto-1..4 makes 1..4 attempts to automatically restart after a trip (25s between
attempts). If fault has cleared drive will restart. Drive must be powered down, reset
on the keypad or reset by re-enabling the drive to reset auto-reset counter.
When P-12 is set to 1 or 2, P-30 changes automatically to Edge-r.
50Hz Optidrive1ph start up frequency maintained during the startup boost period
2s Time for which the startup boost period is maintained
% of operational motor voltage applied at start of startup boost period. The applied
20%
voltage is increased to the operational voltage at end of startup boost period.
80% at 50Hz, Scales the analog input at control terminal 6 up or down, or the digital reference in
84% at 60Hz keypad (or Slave) mode up or down (see P-12).
1 Distinct drive address for serial comms. 0 = comms disabled
101 Defines Extended Parameter Set access code, P-14
Controls user access to parameters. WhenP-38 = 0, all parameters can be changed
0 (write
and these changes will be stored automatically. When P-38 = 1, changes may be
access and
made but these will not be stored when the Optidrive1ph powers down. When P-38
auto-save are
= 2, parameters are locked and cannot be changed thus preventing unauthorised
enabled)
access.
Read only Not affected by reset-to-default command
Read only Drive rating, drive type and software version codes
OPTIDRIVE E1/EF1 SIZE 2 - 110V/240V Input Voltage
12037 / 12075 /
ODE1-xxxxx-IN/USA Model ODE1-xxxxx-IN/USA
12050 12100
+/- 10% 220-240 Supply voltage
1 Phases
0.37 0.75
kW Hp Motor output rating
0.5 1
A 4.3 7
Output current
Fuse or circuit breaker
A 10 20
rating
o
C 8kHz
Max ambient
o
C 16kHz 40 40
temperature
o
C 32kHz 30 30
AWG 16 14
Motor cable size, Cu 75C
m/ ft 50 / 160'
Max motor cable length
DIGITAL INPUTS – TERMINAL MODE (P-12 = 0, 3 or 4)
Set to
P-19 Input 1 function
Open: Stop (disable)
0
Closed: Run (enable)
Open: Stop (disable)
1 Closed: Run (enable)
Open: Stop (disable)
2 Closed: Run (enable)
Open: Stop (disable)
3
Closed: Run (enable)
Normally Open (N.O.)
4
Momentarily Close to run
, buttons.
Open: Stop (disable)
5
Closed: Run (enable)
P-37 to prevent
DIGITAL INPUTS – KEYPAD MODE (P-12 = 1 or 2)
P-19 Input 1 function
Open: Stop (disable)
Set to
0,1,2,4,5
Closed: Run (enable)
Open: Stop (disable)
3
Closed: Run (enable)
TROUBLESHOOTING
TO CLEAR A TRIP CONDITION
Remove the condition which caused the trip and press the STOP key or re-enable the drive.
The drive will restart according to the mode selected by P-30.
If the motor is stopped and the display shows STOP, there is no fault; the drive output is disabled and the drive is ready to run.
Fault Code What has happened
P-deF Default parameters loaded
Over current on drive output.
O-I Excess load on the motor.
Over temperature on the
heatsink
O-Uolt Over voltage on DC bus
U-Uolt Under voltage on DC bus
The drive has tipped on
overload after delivering
I.t-trP
greater than 100% load for a
period of time.
th-Flt Faulty thermistor on heatsink.
External trip (on dig. input 2 or
E-triP
3)
EEPROM fault. Parameters not
EE-F
saved, defaults reloaded.
PS-Trp Internal power stage fault
O-t Heatsink over temperature
Current analog input out of
Iin-F
range
Optidrive E V/F Curves
100.0%
90.0%
80.0%
70.0%
60.0%
50.0%
22110 /
21075
22150
+/- 10% 110-115 220-240
40.0%
1
30.0%
HP 3/4 1.5
kW 0.55 1.1
20.0%
A 10.5 10.5
A 20 20 10.0%
o
C 8kHz
o 0.0%
C 16kHz 40 40
o
C 32kHz 30 30 0 10 20
AWG 14 14
m/ft 100 / 320' 100 / 320'
Input 2 function Input 3 function
The format of the current analog input is
Open: Analog input defined by P-16, if P-16 is set to 0-10V a 4-
Volts / Current analog input
Closed: Speed Preset 1 20mA format will be assumed when input 3
closed
Open: Analog input
Open: Speed Preset 1
Closed: Speed Preset 1/2,
Closed: Speed Preset 2
(Digital Input 3 selects)
Digital Input 2: Open \
► Selects Speed Preset 1
Digital Input 3: Open /
Digital Input 3: Open \
► Selects Speed Preset 2
Digital Input 2: Closed /
Digital Input 3: Closed \
► Selects Speed Preset 3
Digital Input 2: Open /
Digital Input 3: Closed \
► Selects Speed Preset 4
Digital Input 2: Closed /
Open: Analog Input
External trip input:
Open: TRIP; Closed: OK Closed: Speed Preset 1
Normally Closed (N.C.) Open: Analog Input
Momentarily Open to stop Closed: Speed Preset 1
Close to run Open: Analog Input Wire break mode. Fast stop (P-07) activated
Open to fast stop (P-07) Closed: Speed Preset1 when input 1 & input 2 closed at same time.
Input 2 function Input 3 function
Closed: remote up pushbutton Closed: remote down pushbutton
Open: Keypad speed reference
External trip input:
Open: TRIP; Closed: no trip Closed: Preset / Jog Speed 1
What to do
Press STOP key, drive is ready to configure for particular application
Motor at constant speed: investigate overload or malfunction. Motor
starting: load stalled or jammed. Check for star-delta motor wiring error.
Motor accelerating/decelerating: The accel/decel time too short
requiring too much power. If P-03 or P-04 cannot be increased, a bigger
drive is needed
Supply problem, or increase decel ramp time P-04.
This occurs routinely when power is switched off. If it occurs during
running, check power supply voltage.
Check to see when the decimal points are flashing (drive in overload)
and either decrease acceleration rate or load. Check cable length is
within specification.
Refer to your IDL Authorised Distributor.
External trip on digital input – see P-19 (motor thermistor?)
Try again. If problem recurs, refer to your IDL Authorised Distributor.
Check wiring to motor, look for ph-ph or ph-Earth short circuit.
Check drive ambient temp, additional space or cooling needed?
Check drive is not forced into overload.
Check drive ambient temp. Additional space or cooling needed?
Check input current in range defined by P-16
Voltage / Frequency (V/f)
Characteristic
The V/f characteristic is defined by
parameter P-06 as shown.
Increasing the value of P-06
decreases the volts applied to the
motor at a given frequency;
reducing the voltage reduces the
amount of current flowing in the
motor hence the torque at the
motor shaft. This feature is used to
save energy in applications where
the torque required at low speeds
is less than at higher speeds. A
P-06=0
particular value of P-06 should be
determined by trial and error.
P-06=5
P-06=10
30 40 50 60
Frequency
OPTIDRIVE - E OPTIONS
The following additional
Additional Information products are available:
Internal and external
EMC filters to meet EN
61000-6-3 / -4 for
conducted emissions
Dual relay output and
dual analog input,
2ROUT& 2ANIN
Feedback control card,
PICON
Enclosed (IP55)
Optidrives
Optidrive Coolplate
with heatsink removed
for mounting to a cooled
surface
GENERAL TECHNICAL
DATA
• Supply frequency 48
to 62 Hz.
• Max. permissible 3-
phase supply
imbalance 3%.
• Max. ambient
o
temperature 50 C.
• Max. altitude 2000 m.
• Derate above 1000 m,
1% / 100 m.
• Derate output current
o
5%/ C above max.
ambient temp up to
o
55 C
• I x t protection above
Additional Information
100% output current.
• 150% overload
Closing inputs 2 & 3 at same time
protection for 60 sec.
starts the drive.
• 175% overload
allowable for 2 sec.
• Storage temperature -
Speed reference is set by
o
pushbuttons. 40 to +60 C
OPTIDRIVE DIMENSIONS & TORQUE SETTINGS
Size 1 Size 2
Length mm / in 155 / 6.10" 260 / 10.24"
Width mm / in 80 / 3.15" 100 / 3.98"
Depth mm / in 130 / 5.12" 175 / 6.89"
Weight kg / lb 1.1 / 2.42 2.6 / 5.72
A mm / in 72 / 2.83" 92 / 3.62"
B mm / in 4 / 0.16"
C mm / in 25 / 0.98"
D mm / in 105 / 4.13" 210 / 8.27"
Fixings 2 * M4 (2 x 8-32)
Power terminal torque settings 1 Nm/ 8.86 in.lbs 1 Nm/ 8.86 in.lbs
ENCLOSURE - NON VENTED DIMENSIONS
SEALED UNIT
DRIVE POWER RATING
W H D
Size 1 115V / 230V 300/11.81" 400/15.75" 200/9.84"
Size 2 115V / 230V 450/17.72" 600/23.62" 300/11.81"
ENCLOSURE – VENTED DIMENSIONS
VENTED UNIT
DRIVE POWER RATING
W H D
300/ 400/ 150/
Size 1 All ratings
11.81" 15.75" 5.91"
400/ 600/ 250
Size 2 All ratings
15.75" 23.62" 9.42"
DRIVE
POWER FORCE VENTED (WITH
RATING FAN)
Air
W H D Flow
3
Size 1 All 200/ 300/ 150/ > 15m
ratings 7.87" 11.81" 5.91" / h
3
Size 2 All 300 400/ 250/ > 45m
ratings 11.81" 15.75" 9.84" / h
PARAMETER ZERO
• Provides a read only window into the motor control software
allowing key internal values to be viewed. This is useful for
following signals through the drive control system when
troubleshooting.
• Access, scroll, change and exit are as for any other parameter.
The selected variable is at the left hand side of the display.
• There are 9 different windows listed below:
1 Unscaled analog input (%) 7 Applied motor voltage (V)
2 Speed ref. via scaled analog I/P(Hz) 8 DC bus voltage (V)
3 Pre-ramp speed ref. (Hz) 9 Internal thermistor
4 Post-ramp speed ref. (Hz) (NTC) value
5 Not used
6 Stator field frequency (Hz)
FURTHER INFORMATION
The Website, www.invertek.co.uk, contains the following
information:
General product information, including Product and Options
Manuals
Application notes and Software product upgrade files
Company and IDL authorised dealer information