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TROUBLESHOOTING
Symptom
Possible Cause
Motor does not
Switch assembly not
turn on
connected properly
Loose battery cable
connection
Solenoid
malfunctioning
Defective switch
assembly
Defective motor
Water has
entered motor
Motor runs
long period of
too hot
operation
Motor runs slow
battery run down
or lacking power
Insufficient current
or voltage
Motor runs but
Clutch not engaged
cable does not turn
Motor runs in one
Defective or stuck
direction only
solenoid
Defective switch
assembly
Suggested Remedy
Insert switch assembly firmly to the
connector.
Tighten nuts on cable
connectors.
Tap Solenoid to free contact, applying 12V
(for 12V motor) or 24V(for 24V motor) to coil
terminal directly. Solenoid will make an audi-
ble clicking when activating.
Replace switch assembly.
Check voltage at armature port with switch
pressed. If voltage present, replace motor.
Drain and dry. Run in short bursts without
load until completely dry.
Let winch cool down periodically.
Recharge battery by running vehicle engine.
Clean, tighten or replace connector.
Push clutch handle into IN position, if that
does not work, seek professional assistance.
Tap solenoid to free contacts.
Repair or replace solenoid if needed.
Replace switch assembly.
®
The Trusted Source
9
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