Bil-Jax T-134/98 Operator's Manual
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Bil-Jax T-134/98 Operator's Manual

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OPERATOR'S
MANUAL
3632T
T-134/98
B33-01-0089

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  • Page 1 OPERATOR’S MANUAL 3632T T-134/98 B33-01-0089...
  • Page 2 Bil-Jax Service Department. Copyright © Bil-Jax, Inc. 2007. All Rights Reserved. “Bil-Jax” is a registered trademark and “A Step Above” and “Summit Series” are trademarks of Bil-Jax, Inc. Contact Bil-Jax for replacement manuals. 125 Taylor Parkway...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents Illustrations Tables 1 Safety Legend: Safety Advisories Before Operation During Operation Maintenance Safety Damaged Equipment Policy 2 General Introduction Specifications Warranty 3 Operations Ground Control Station Platform Control Station Normal Operating Procedure Manual Boom Operations Battery Recharge Boom Lift Transport 4 Operator Service...

  • Page 4: Illustrations

    LIST OF ILLUSTRATIONS Figure 2-1 Bil-Jax Model 3632T Figure 2-2 Boom Lift Control Panel Figure 2-3 Range of Motion Figure 3-1 Ground Control Panel Figure 3-2 Platform Control Panel Figure 3-3 Outrigger Controls Figure 3-4 Boom Travel Latch Figure 3-5...

  • Page 5: Safety

    SAFETY Proper training is required for the safe operation of any mechanical device. Failure to follow all instructions and safety precautions in this manual and attached to the lift will result in death or personal injury. Prior to Operation: Read, understand and obey all instructions and safety precautions in this manual and attached to the lift.

  • Page 6: Legend: Safety Advisories

    BIL-JAX 3632T LEGEND: SAFETY ADVISORIES The following safety advisories are used throughout this manual to indicate specific hazards when operating or maintaining the machine. Read, understand and obey all safety advisories to prevent improper service, damage to equipment, personal injury or death.

  • Page 7: Before Operation

    ALWAYS wear a safety harness and energy- absorbing lanyard, such as the safety harness and Minimum Safe Approach Distance Voltage Range lanyard provided by Bil-Jax. (Feet) (Meters) (Phase to Phase) ALWAYS inspect platform floor and outrigger 0 to 300V...
  • Page 8 ALWAYS stay clear of overhead obstructions, manufacturer. Use only the Material Lifting Hook, including wires and cables. supplied as an option and manufactured by Bil-Jax, when lifting materials. Safely stow all tools and ALWAYS engage boom travel latches before towing equipment.

  • Page 9: Maintenance Safety

    ALWAYS consult an authorized Bil-Jax technician if repairs are necessary. ALWAYS turn the key switch OFF and remove key before performing maintenance.

  • Page 10: Damaged Equipment Policy

    BIL-JAX 3632T DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax lifts are designed, manufactured and tested to comply with current applicable ANSI and/or CE codes and regulations.

  • Page 11: General Introduction

    INTRODUCTION The Bil-Jax 3632T Telescoping Boom Lift (Figure 2-1) is a Summit Series™ Trailer-Mounted Boom, designed and manufactured to position personnel with their tools and equipment at overhead work locations. The work platform load capacity is rated at 500 pounds (227 kilograms).

  • Page 12: Figure 2-2 Boom Lift Control Panel

    If service CHOKE START equipped with an optional DC/gasoline hybrid is required, please notify Bil-Jax for instructions. generator for continuous duty. Battery condition Each cylinder rod is fully immersed in oil to prevent indicators show the charge state of the batteries.

  • Page 13: Specifications

    2 – INTRODUCTION SPECIFICATIONS SERIAL NUMBER_____________________________ Working Height 43 ft 6 in Parking Brake Standard, Mechanical 13.4 m Towing Brake Mechanical Surge Maximum Platform Height 37 ft 6 in Rated Towing Speed 65 mph 11.4 m 105 km/h Maximum Horizontal Outreach Tire Size ST 225/75 R15D From Centerline...

  • Page 14: Warranty

    A list of those components and their warranties is available upon written request to Bil-Jax. Bil-Jax shall not in any event be liable for the cost of any special, indirect, or consequential damages to any person, product, or thing. Bil-Jax’s maximum liability under this warranty is limited to the amount paid to Bil-Jax for the product.

  • Page 15: Operations

    OPERATION The Model 3632T Telescoping Boom Lift is equipped with multiple operator control stations. Equipment power and outrigger controls are located at ground level. Boom lift and rotation controls are located at ground level and on the work platform. Before attempting boom lift operation, Operators should: Attend a training program as required by government regulations.

  • Page 16: Ground Control Station

    BIL-JAX 3632T GROUND CONTROL STATION The ground control station is used to operate outriggers and control boom motion. To access the ground control station, open the control panel access cover found on the turntable. Turn the key switch to the ground controls setting.
  • Page 17 3 – OPERATION The ground control station includes the following button and the (8) button at the SPEED BOOM RETRACT controls and Indicators. Refer to Figure 3-1 for same time retracts the boom. Boom motion control locations. continues until the buttons are released or until the boom reaches a hard stop or a safe travel limit.

  • Page 18: Platform Control Station

    BIL-JAX 3632T PLATFORM CONTROL STATION The platform control station is used to control boom motion. To access the platform control station, turn the key switch at the ground control station to the platform controls setting and enter the work cage.
  • Page 19 3 – OPERATION The platform control station includes the following 11-12. Boom Extend/Retract Buttons controls and Indicators. Refer to Figure 3-2 for Pressing and holding a desired button and the SPEED control locations. (11) button at the same time extends BOOM EXTEND the telescopic boom.

  • Page 20: Normal Operating Procedure

    BIL-JAX 3632T NORMAL OPERATING PROCEDURE Perform the following procedures to operate the Bil- and the two appropriate buttons at OUTRIGGER Jax Model 3632T Telescoping Boom Lift. the same time. Read and obey all safety precautions and operating instructions, as well as all applicable government regulations.

  • Page 21: Figure 3-5 Platform Travel Latch

    3 – OPERATION Open the platform travel latch (Figure 3-5) and Should the platform become tilted out of the pivot the platform upright. Platform locking pins normal vertical axis, press and hold the desired will engage in the pivot locking holes when the button and one of the SPEED PLATFORM TILT...

  • Page 22: Manual Boom Operations

    BIL-JAX 3632T MANUAL BOOM OPERATION Manual retraction, rotation and lowering functions Manual Retraction allow the Telescoping Boom Lift to be moved and Pushing and holding the Retract button while lowered during hydraulic power interruption or simultaneously actuating Hand Pump will retract the failure.

  • Page 23: Figure 3-7 Manual Lowering Valve

    3 – OPERATION Manual Lowering Each Manual Lowering Valve is equipped with a plunger, found at the base of the lift cylinder(Figure 3-7). Use the plunger to lower the platform in case of a complete electrical power failure, a load shift, or other emergency.

  • Page 24: Battery Recharge

    BIL-JAX 3632T BATTERY RECHARGE Recharge boom lift batteries after each 8-hour work The CHARGING indicator LED remains lit shift or as needed. When boom lift is not in use, continuously during the first stage of the charge batteries should be recharged at least once per cycle.

  • Page 25: Boom Lift Transport

    3 – OPERATION BOOM LIFT TRANSPORT The boom lift trailer includes a single axle, two-inch On the tongue jack, pull the pivot locking pin and ball hitch, hydraulic surge brakes, mechanical swivel jack 90 degrees to the travel position. parking brake, safety chains, brake lights and side Reengage pivot locking pin.

  • Page 26: Figure 3-10 Boom Lift And Transport Instructions

    BIL-JAX 3632T BOOM LIFT TRANSPORT LIFTING INSTRUCTIONS TRANSPORT INSTRUCTIONS Refer to Figure 3-10. Refer to Figure 3-10. Completely lower and retract boom. Verify that truck or trailer is parked on a firm and level surface. Secure boom and platform travel latches.

  • Page 27: Operator Service

    Summit Series Parts and Service Manual for a list of annual service checks. It is the practice of Bil-Jax, Inc. to issue Service and/or Safety Bulletins, which may include updates to the information contained in this manual. In such instances, procedures contained in Bil-Jax Service Bulletins or Safety Bulletins supersede the information contained in manuals.

  • Page 28: Daily Service Checks

    BIL-JAX 3632T DAILY SERVICE CHECKS The following Maintenance Procedures should be Verify that boom down limit switches operate performed daily or before each operation. correctly. Verify that all decals are correctly applied and in Down limit switches are actuated when the boom is in a fully lowered, stowed position.

  • Page 29: Figure 4-2 Hydraulic Reservoir

    4 – OPERATOR SERVICE Inspect hydraulic system and fluid levels. Check all hydraulic hoses and fittings for leaks and damage. Tighten or replace as necessary to prevent hydraulic oil or pressure loss. The hydraulic oil level should be checked with the booms down, all outriggers raised and the trailer wheels on a level surface.

  • Page 30: Weekly Service Checks

    BIL-JAX 3632T WEEKLY SERVICE CHECKS Perform the following service checks at least once each week in addition to all recommended Daily Service Checks: Check Battery electrolyte level. If battery charge is low, add enough water to bring the electrolyte level to the top of the plates.

  • Page 31: Monthly Service Checks

    MONTHLY SERVICE CHECKS ADDITIONAL SERVICE INFORMATION Perform the following service checks at least once Refer to the Bil-Jax 3632T Parts and Service Manual for a comprehensive list of Annual service checks. each month: Seals on hydraulic cylinders should be replaced every five Clean all battery terminals.

  • Page 32: Troubleshooting

    BIL-JAX 3632T TROUBLESHOOTING Refer to Table 4-1 for basic troubleshooting operations. Additional information can be found in the Bil-Jax Model 3632T Parts and Service Manual. Contact the Bil-Jax Service Department with any questions or before attempting any advanced troubleshooting operations.

  • Page 33: Error Code Definitions

    4 – OPERATOR SERVICE ERROR CODE DEFINITIONS The DISPLAY PANEL located on the ground control panel indicates the present operating status of the boom lift. If an error condition is detected by the control processor during start-up or operation, the appropriate error code will be displayed on this panel.
  • Page 34 BIL-JAX 3632T ERROR MESSAGE DEFINITION OF ERROR COMMENTS 045 OPEN CIRCUIT TURNTABLE A load of less than 70mA detected in rotate CW Check for faulty rotate CW circuit on power-up. solenoid coil/wiring. 046 SHORTED CIRCUIT Excessive load detected in rotate CW circuit on...

  • Page 35: Replacement Decals

    DECAL REPLACEMENT Refer to Table 5-1 and Figure 5-1 for descriptions and locations of decals on the Bil-Jax Model 3632T Telescoping Boom Lift. Table 5-1. Decal Descriptions Decal No. Decal Description Decal No. Decal Description 0202-0523 Made in USA B06-00-0484...

  • Page 36: Figure 5-1 Decal Placements

    BIL-JAX 3632T Figure 5-1. Decal Placement...

  • Page 37: Ansi Reprint

    ANSI REPRINT The following sections are reprinted from the ANSI A92.2-2001 code in effect at the time of manufacture and govern the safe use of the Bil-Jax Model 3632T Telescoping Boom Lift. It is the responsibility of all owners and operators of this machine to read, understand and obey the recommendations set forth by the ANSI code.
  • Page 38 BIL-JAX 3632T devices. Any suspected items shall be carefully (1) Items to be inspected shall be designated to the examined or tested and a determination made by a operator or other authorized person making frequent qualified person as to whether they constitute a safety inspections.
  • Page 39 6 — ANSI REPRINT 8.12.1 Owner as a Renter or Lessor. When an owner functions (4) Responsibilities associated with problems or as a renter or lessor he shall have the same responsibilities malfunctions affecting the operation of the aerial as specified under Section 11 of this standard. device.
  • Page 40 BIL-JAX 3632T operate an aerial device. Such items covered shall include, 10.4 Brakes. The vehicle parking brake(s) shall be set at all but not necessarily be limited to, the following issues and times that the boom is elevated except when the aerial requirements: device is being used in accordance with 9.5.

  • Page 41: Figure 6-1 Minimum Safe Approach Distances

    6 — ANSI REPRINT 11.3 Obligations. Upon delivery each renter or lessor of an (8) Applicable safety rules and regulations, such as Part 4, aerial device shall provide the operators manual and the ANSI C2-1997, National Electrical Safety Code ANSI/SIA A92.2-xxxx Manual of Responsibilities for dealers, (applies to utility workers as defined in ANSI C2).
  • Page 42 BIL-JAX 3632T...

  • Page 43: Material Safety Data

    MATERIAL SAFETY The following Material Safety Data Sheets describe the correct procedures for the safe handling of chemical components within the Model 3632T Telescoping Boom Lift, as well as any potential health and safety hazards related to these chemicals. Material Safety Data Sheets are included here in accordance with applicable federal and state regulations.
  • Page 44 BIL-JAX 3632T MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES, WET, FILLED WITH ACID (Continued) SECTION V -- HEALTH HAZARD DATA Primary Routes of Entry: Inhalation: YES Skin: Ingestion: Health Hazards: Acute EYES, SKIN, RESPIRATORY SYSTEM & DIGESTIVE SYSTEM Chronic: EYES, SKIN, RESPIRATORY SYSTEM &...
  • Page 45 7 — MATERIAL SAFETY MATERIAL SAFETY DATA SHEET DEXRON III/MERCON AUTOMATIC TRANSMISSION FLUID (HYDRAULIC OIL) SECTION I -- GENERAL INFORMATION TRADE NAME: CITGO TRANSGARD™ ATF, DEXRON III/MERCON EMERGENCY TELEPHONE NUMBERS: 918.495.4700 (medical); 800.424.9300 (chemical) CHEMICAL FAMILY: AUTOMATIC TRANSMISSION FLUID, LUBRICATING OIL CAS NUMBER: MIXTURE.
  • Page 46 BIL-JAX 3632T...

  • Page 47: Equipment Options

    EQUIPMENT OPTIONS The Bil-Jax Model 3632T may be equipped with one or more optional components designed for the convenience and safety of operators when using the equipment to accomplish specific tasks. Always use only those components manufactured and/or authorized by Bil-Jax, Inc. Never make any adjustments or modifications or otherwise alter the equipment in any way that is not expressly recommended by the manufacturer.

  • Page 48: Material Lifting Hook

    BIL-JAX 3632T MATERIAL LIFTING HOOK If the boom lift is equipped with a material lifting hook, observe the following procedure for material lift operation: Remove platform controls from the work platform by releasing the latch on the back of the platform control box.

  • Page 49: Platform Rotator

    8 — EQUIPMENT OPTIONS PLATFORM ROTATOR The optional platform rotator allows the operator to rotate the elevated work platform 90º around a vertical axis by actuating a rotator handle found below the platform control panel. To operate manual platform rotator, turn the rotator handle in the direction of desired rotation (clockwise or counterclockwise).

  • Page 50: Drive And Set

    BIL-JAX 3632T DRIVE AND SET Use the following procedure to operate a boom lift equipped with the Drive and Set option: Set parking brake. Drive function will not operate unless parking brake is set. Lower jack stand and unhitch lift from tow vehicle.

  • Page 51: Figure 8-5 Drive And Set Controls

    8 — EQUIPMENT OPTIONS DRIVE AND SET CONTROLS The platform control station is used to control boom motion and drive and set functions, including outrigger deployment. To access the platform control station, turn the key switch at the ground control station to the platform controls setting and enter the work cage.
  • Page 52 BIL-JAX 3632T The platform control station of a Drive and Set equipped machine includes the following controls and indicators. Refer to Figure 8-5 for locations. 1. Drive and Set Joystick. Move the joystick in the desired direction while pressing and holding the...

  • Page 53: Replacement Decals

    (1) unless otherwise noted. optional components. Refer to Section 5 for a comprehensive list of standard decals on the Bil-Jax Model 3632T Telescoping Boom Lift. Table 8-1. Replacement Decals Decal No.

  • Page 54: Service Checklists

    DAILY SERVICE CHECKS Use the following checklist to record all daily checks made to the equipment. See Section 4 for a comprehensive list of service procedures. Copy as necessary and keep with the machine at all times. DATE____________ Verify that all Decals are properly affixed to machine. Verify proper operation of all functions from ground and platform control stations.
  • Page 55 WEEKLY SERVICE CHECKS Use the following checklist to record all weekly checks made to the equipment. See Section 4 for a comprehensive list of service procedures. Copy as necessary and keep with the machine at all times. DATE____________ Check battery electrolyte level. Check transport hitch components for damage and proper operation.
  • Page 56 MONTHLY SERVICE CHECKS Use the following checklist to record all monthly checks made to the equipment. See Section 4 for a comprehensive list of service procedures. Copy as necessary and keep with the machine at all times. DATE____________ Clean all battery terminals. Check Battery for loose connections or damaged wires.
  • Page 57 BIL-JAX MODEL 3632T QUICK START GUIDE Obtain, read and obey all Safety Guidelines: In this manual Attached to the boom lift Indicated by federal, state and local regulations Position the boom lift in work area Unhitch from the tow vehicle and disengage all boom travel latches...
  • Page 58 Distributed by: 125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 (419) 445-0367 biljax http://www. .com...

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