LOHBERGER VARIOLINE AquaTherm Combi AC 105 Operating Manual With Installation Instructions

Varioline series
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VA RIO L I N E
AQ UA TH ER M
CO MB I
AC 1 0
5-
O P E R AT I N G M A N UA L
with I N S TA L L AT I O N I N S T R U C T I O N S
Issued January 2011

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Summary of Contents for LOHBERGER VARIOLINE AquaTherm Combi AC 105

  • Page 1 VA RIO L I N E AQ UA TH ER M CO MB I AC 1 0 O P E R AT I N G M A N UA L with I N S TA L L AT I O N I N S T R U C T I O N S Issued January 2011...
  • Page 2: Table Of Contents

    Table of contents Table of contents 1. Important standards / guidelines ..........3 11. Combustion ..................16 Prerequisites for efficient combustion 2. Important instructions prior to installation The combustion process and start-up ..................4 Clean combustion 3. Transport / Unpacking / Inspection .........5 JETFIRE Flame convergence plate Transport securing devices 12.
  • Page 3: Important Standards / Guidelines

    Therefore please read the information in this operating manual carefully. With the above in mind, we believe that this appliance will give satisfactory service for many years. Your LOHBERGER Heiz + Kochgeräte Technologie GmbH Our contribution towards climate protection Our contribution towards climate protection During combustion, wood only emits the same amount of CO2 that it previously held as a tree.
  • Page 4: Important Instructions Prior To Installation And Start-Up

    2. Important instructions prior to installation and start-up 2. Important instructions prior to installation and start-up CAUTION! CHILDREN PLAYING! Before connecting the appliance to the chimney, Before connecting the appliance to the chimney, inform the local qualified chimney sweep inform the local qualified chimney sweep The appliance becomes very hot when it is in operation.
  • Page 5: Transport / Unpacking / Inspection

    Only install genuine spare parts provided by your local specialist dealer or by our company. Wearing parts (e.g. seals), components exposed to high thermal stress (fireclay, cast-iron parts) or broken stove parts should be replaced or exchanged as soon as possible. Correct procedure in the event of chimney fires: Correct procedure in the event of chimney fires: If the fireplace, connecting duct and chimney are not regularly cleaned or if...
  • Page 6: Safety Instructions

    4. Safety instructions 4. Safety instructions During installation and operation CAUTION! CHILDREN PLAYING! CAUTION! CHILDREN PLAYING! Bear in mind that certain components of the Bear in mind that certain components of the • When installing the appliance, follow each of the instructions of the opera- appliance (handles, filling door, flue pipe, appliance (handles, filling door, flue pipe, ting manual.
  • Page 7: Cooking Surface

    Cooking surface Your stove is equipped with a polished steel cooking surface. attachment Stove frame (adjustable in the stove type CLASSIC) With the stove type CLASSIC the stove frame is adjustable in its fitting to the appliance. This means you can have the stove frame flush with the working top as well as the appliance front flush with the kitchen front when installing the appliance in a fitted kitchen.
  • Page 8 15 14 Stove frame stainless steel 14 Ash door panel 28 Cast-iron grate combustion chamber 2a Cooking surface (Ceran, extra charge) 15 Base panel of ash drawer 29 Combustion air slider secondary air 2b Cooking plate oven (standard) 16 Base panel of fuel drawer 30 Grate riddling / grate adjustment 2c Cooking plate combustion chamber (standard) 17 Heat exchanger finishing panel...
  • Page 9: Load-Bearing Capacity Of The Floor

    (Figure 12). > 20 The LOHBERGER fire protection units type VBS are only tested in conjunction with The LOHBERGER fire protection units type VBS are only tested in conjunction with > 20 > 20 LOHBERGER stoves of the series VARIOLINE (stoves type AC.., LM.., LC.., LCP...).
  • Page 10: Chimney Connection

    7. Chimney connection 7. Chimney connection Schematic diagram flue gas connection (Figure 13) Trouble-free and efficient operation is assured if the following conditions for an optimum combustion are fulfilled:  Adequate condition of the chimney: good thermal insulation, smooth inner surface, no leakages ...
  • Page 11: Combustion Air

    8. Combustion air 8. Combustion air The appliance is dependent on indoor air (open-flued appliance); that means The local qualified chimney sweep or your ventila- The local qualified chimney sweep or your ventila- the air required for combustion is drawn from the room where the appliance is tion installer will be happy to provide information tion installer will be happy to provide information located.
  • Page 12: Connection Of The Heating System

    9. Connection of the heating system 9. Connection of the heating system The boiler is suitable and permissible as a heat generating device for hot-water The connection to the heating appliance as well The connection to the heating appliance as well heating systems with a flow temperature of up to 95°...
  • Page 13: Safety Valve

    They are to be understood as non-binding examples and are not a substitute for accurate planning that takes account of the customer‘s requirements and hydraulic and safety requi- rements. Connection with LOHBERGER installation package (optional equipment) Explanation of symbols Explanation of symbols Installation package...
  • Page 14: Operating The Stove

    10. Operating the stove 10. Operating the stove Start-up flap To facilitate initial heating, all LOHBERGER stoves are equipped with a start-up closed open flap. Opening the start-up flap provides a direct route from the firebox chamber to the flue pipe. The flue gases then need not take the “long” route through the oven, but enter the flue pipe while still hot, rapidly establishing a flue drau- ght.
  • Page 15: Grate Riddling

    Grate riddling To remove ash from the grate use the grate crank handle from the ash drawer (Figure 23). To do this, push the grate crank handle onto the upper square spi- Grate crank got and turn as required. However, if the air slits of the grate are very clogged handle by slag, crusts or other combustion residues, completely remove the grate and clean it.
  • Page 16: Combustion

    11. Combustion 11. Combustion Prerequisites for efficient combustion: • sufficient amount of combustible material • oxidising agent, mostly oxygen • enough heat to reach the ignition temperature or to maintain the minimum fire temperature required for combustion • the correct proportion of the combustible material to ambient air or to the reactive gas correct proportion The combustion process...
  • Page 17: Fuels

    12. Fuels 12. Fuels Suitable fuels FIREWOOD (LOGS) Firewood (Figure 31) should have a moisture content of approx. 20 % of the dry weight, a length of 1/3 m and should be split into small pieces. This way, the firewood quickly catches fire and produces a higher heat output than the Figure 31 same volume of large logs.
  • Page 18: Adding Fuel

    Adding Fuel • Add more fuel according to the table (see air supply settings). • Turn primary air supply to position 1. • Adjust secondary air supply for the required heat output. When adding fuel we recommend: 1. short intervals (every 30-50 minutes) 2.
  • Page 19: Maintenance And Cleaning

    14. Maintenance and Cleaning 14. Maintenance and Cleaning Regular maintenance and care or cleaning of the appliance, the flue gas ducts, the connecting piece and the chimney are particularly important for the opera- tional safety, efficiency and maintaining the value of the appliance. A thorough cleaning should be performed after each heating period and after a long period of non-use (see Important instructions, page 4).
  • Page 20: Grate

    Grate The ash can be removed from the grate quite easily by riddling the grate. Howe- ver, if the air slits are very clogged by slag, crusts or other combustion residue, completely remove the grate and clean it. To do this, open the combustion chamber door and the ash door, pull out the ash drawer, lift the grate from below and pull it out through the combustion chamber door.
  • Page 21: Cleaning The Glass Viewing Window Of The Combustion Chamber

    Cleaning the glass viewing window of the combustion chamber To clean the glass viewing window use gentle cleaning agents (e.g. soapy wa- ter) and a soft cloth. In adverse weather conditions or as a result of incorrect operation or the use of unsuitable fuels the inside of the combustion chamber window may become fogged.
  • Page 22: Stoves With Glass Ceramic Cooking Surfaces

    to warp. Stoves with glass ceramic cooking surfaces • Never use abrasive or harsh cleaning agents such • Never use abrasive or harsh cleaning agents such as grill and oven sprays, stain and rust remover, as grill and oven sprays, stain and rust remover, WHAT IS CERAN®...
  • Page 23: Troubleshooting

    15. Troubleshooting 15. Troubleshooting A combination of factors is a prerequisite for ensuring a trouble-free operation of the stove: Stove: Correct assembly, connection and start-up. Handling and Care: Regular cleaning of the stove, flue pipe and chimney according to the instructions in the operating manual. Chimney: Correct dimensions, flawless condition.
  • Page 24: After-Sales Service / How To Order Spare Parts

    Please note: AUSTRIA (Head office) To enable our customer service to deal with repairs and supply spare parts LOHBERGER Heiz u. Kochgeräte Technologie GmbH quickly and to your satisfaction, we require the following information with your Landstraße 19 service request: 5231 Schalchen •...
  • Page 25: Appliance Dimensions

    17. Appliance dimensions 17. Appliance dimensions 13,5 18 - 15*** RA Ø 14,5 RA Ø 14,5 3 - 0*** 6 - 3*** 68** 5 - 6,5 13,5 RA Ø 14,5 VL, 1“ Dimensions with installation package (optional equip- 19,5 13,5 (Internal thread) ment) RA Ø...
  • Page 26: Technical Data

    Table 4 19. Type testing / Nameplate 19. Type testing / Nameplate The Lohberger Pellet module was successfully tested by the Technical University of Vienna according to the current European Standards. Test report number: TGM-VA HL 7813 Heiz+Kochgeräte Technologie GmbH A-Schalchen, Landstrasse 19 The appliance is in conformance with the emission values according to art.15a...
  • Page 27 Austria hereby declares that the room heating appliance, operating on wood or brown coal briquettes (lignite), VARIOLINE AquaTherm Combi AC 105 is in conformity with the requirements of the following European Directives: EG-Construction products directive 89/106/EWG with mandate M129 and with the following European harmonised standards...
  • Page 28: Warranty

    These warranty conditions are valid in all European countries where LOHBERGER appliances are sold by local specialist dealers. War- ranty claims must always be directed to a local LOHBERGER specialist dealer or the dealer from whom you have bought the appliance.

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