LOHBERGER Aqua Insert+P Operating Manual

Lohberger aqua insert + p with pellet burner
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AquA Insert+P
with pellet burner
Independent of indoor air
dependent on indoor air
O PeratI ng M an ua l
wi t h in sta ll at io n in st r u ct i on s
Issued november 2010

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Summary of Contents for LOHBERGER Aqua Insert+P

  • Page 1 AquA Insert+P with pellet burner Independent of indoor air dependent on indoor air O PeratI ng M an ua l wi t h in sta ll at io n in st r u ct i on s Issued november 2010...
  • Page 2: Table Of Contents

    Table of contents Table of contents 1. Safety instructions ............3 setting the heating output Key lock 2. Important instructions prior to installation 22. Main menu ..............17 and start-up ..............4 23. Settings Menu ............17 3. transport / unpacking / Inspection ......5 Clock time /Date 4.
  • Page 3: Safety Instructions

    With the above in mind, we are convinced that this appliance will give satisfactory service for many years. Your LOHBeRGeR Heiz + Kochgeräte technologie GmbH Our contribution towards climate protection Our contribution towards climate protection During combustion, wood only emits the same amount of CO2 that it previously held as a tree.
  • Page 4: Important Instructions Prior To Installation And Start-Up

    2. Important instructions prior to installation and start-up 2. Important instructions prior to installation and start-up CORReCt InStALLAtIOn And StARt-up Before connecting the appliance to the chimney, Before connecting the appliance to the chimney, the safety of the appliance can only be assured if it has been installed by a trai- inform the local qualified chimney sweep.
  • Page 5: Transport / Unpacking / Inspection

    3. Transport / Unpacking / Inspection 3. Transport / Unpacking / Inspection Report visible faults to the supplier immediately. Later claims for damages cannot Report visible faults to the supplier immediately. Later claims for damages cannot be entertained. be entertained. the packaging of your appliances provides good protection against damage in transit.
  • Page 6: Design Of The Appliance / Dimensions

    6. Design of the appliance / Dimensions 6. Design of the appliance / Dimensions Combustion air inlet pipe 100 mm oval exhaust gas pipe connection dia. 120 mm Inspection door (with convection air out- lets) Cover cleaning opening thermal discharge safety valve upper maintenance door Firebox door Combustion chamber lining...
  • Page 7: Modes Of Operation

    7. Modes of operation 7. Modes of operation this appliance can be operated in two different modes: operation with pellets or with firewood. Operation with pellets the appliance is controlled with the use of preset control variables. In addition to heating the room where the appliance is located, hot water is generated by the integrated heating element.
  • Page 8: Fuels

    9. Fuels 9. Fuels Suitable fuels WOOd peLLetS the wood pellets used (Figure 1) must comply with austrian standard ÖnOrM M7135 or DIn Plus. Diameter 6 mm, length max. 30 mm. Storage of wood pellets Pellets are supplied with a maximum moisture content of 10 % (standards- compliant).
  • Page 9: Air Supply For Combustion With Dependence On Indoor Air (Open-Flued Appliance)

    • the flue pipe must not project into the chimney. • Vertically positioned flue pipes must not exceed a length of 125 cm if they are not insulated. • Horizontal pipe sections must not exceed a length of 100 cm. •...
  • Page 10: Air Supply For Combustion Not Dependent On Indoor Air (Room-Sealed Appliance)

    12. Air supply for combustion NOT dependent on indoor 12. Air supply for combustion NOT dependent on indoor (room-sealed appliance) (room-sealed appliance) exhaust gas the air for combustion is entirely supplied to the combustion chamber via a supply air pipe of 100 mm diameter (to be provided by the customer). the oval-shaped pipe connection for the combustion air system is located on air intake the cover plate behind the flue gas connection.
  • Page 11: Safety Clearances

    14. External cladding – to be provided by the customer the minimum wall thickness of the external cladding (to be provided by the customer) of the aqua Insert+P must be 20 mm. It must consist of standard, non-combustible insulation material such as for instance Ytong.
  • Page 12: Connection Of The Heating System

    15. Connection of the heating system 15. Connection of the heating system The connection to the heating appliance as well as the start-up may only be per- The connection to the heating appliance as well as the start-up may only be per- formed by a certified HVAC installer.
  • Page 13: Electrical Connection

    16. Electrical connection 16. Electrical connection • Before performing any work on the appliance, the appliance must be disconnec- • Before performing any work on the appliance, the appliance must be disconnec- ted from the mains supply (Emergency-STOP). ted from the mains supply (Emergency-STOP). •...
  • Page 14: Operation

    18. Operation 18. Operation Accessories supplied by the manufacturer to ensure a safe operation of the appliance, it comes with protective gloves, a grate lifter and a cleaning brush. Closing the heating door the door of the aquaInsert is self-closing and self-locking. to open the heating door, press the integrated release button fully while pulling on the door handle.
  • Page 15: Start-Up

    19. Start-up 19. Start-up after completion of the assembly and connecting work and prior to the first Warning Warning start-up, a few actions are still required: Before operating the appliance with logs, check Before operating the appliance with logs, check •...
  • Page 16: Operation Of The Pellet Burner / Settings

    20. Operation of the pellet burner / Settings 20. Operation of the pellet burner / Settings display (illuminated) ButtOn “uP“ to select the desired menu item in all sub-levels Display options top level: to activate the key lock (only with activated key lock Button „OK“...
  • Page 17: Key Lock

    Key lock The key lock prevents an unintentional modification of the appliance settings (e.g. The key lock prevents an unintentional modification of the appliance settings (e.g. when cleaning the control panel, caused by children, etc.) and can be switched when cleaning the control panel, caused by children, etc.) and can be switched on or off if required.
  • Page 18: Automatic Operation

    Press 1button once; the set value is stored, the display Month flashes adjust by pressing the buttons Press button once; the set value is stored and the display Year flashes adjust by pressing the buttons Press button once, the set value is stored Press 3 times to return to the top level of the menu.
  • Page 19: Key Lock (Function)

    Key lock (function) -- Settings -- Automatic operation |% To be able to use the key lock in the top level of the menu, the key lock function To be able to use the key lock in the top level of the menu, the key lock function Heating times | must be switched on.
  • Page 20: Summer /Winter

    Summer /Winter -- Settings -- Service code To reduce the heat output in summer, the appliance can be adjusted from WINTER To reduce the heat output in summer, the appliance can be adjusted from WINTER Reset MODE to SUMMER MODE. This setting puts an upper limit on the adjustment MODE to SUMMER MODE.
  • Page 21: Actuators

    Actuators -- Information -- Sensors select the menu aCtuatOrs in the menu Information by pressing the button >Actuators <| and press the button once (Figure 45). Appliance /SW Version |% Figure 45 Paging through the menu items is possible by pressing the button (Figure 46-48).
  • Page 22: First Start-Up Of Pellet Burner

    25. First start-up of pellet burner 25. First start-up of pellet burner • Do not leave small children unattended in the immediate vicinity of the appli- • Do not leave small children unattended in the immediate vicinity of the appli- ance: the equipment is not childproof.
  • Page 23: Operation With Firewood

    27. Operation with firewood 27. Operation with firewood Manual lighting of firewood • Open heater door, lay 2 to 3 small pieces of firewood or wood-shavings on the • Open heater door, lay 2 to 3 small pieces of firewood or wood-shavings on the grate grate Appliance OFF...
  • Page 24: External Release / Remote Control Unit (To Be Provided By The Customer)

    We offer you the option of an annual maintenance contract. If you wish to take advantage of this service, please do not hesitate to contact the customer service advantage of this service, please do not hesitate to contact the customer service department of LOHBERGER department of LOHBERGER ®...
  • Page 25: Maintenance / Cleaning

    31. Maintenance / Cleaning 31. Maintenance / Cleaning Allow the appliance to cool down before doing any cleaning work to avoid coming Allow the appliance to cool down before doing any cleaning work to avoid coming into contact with embers or hot components – RISK OF BURNS! into contact with embers or hot components –...
  • Page 26 Cleaning the heat exchanger seal Behind the upper maintenance door there is a cleaning aperture. the cover is baffles attached to the body of the appliance by two wing nuts. remove the baffle as well as the baffle plates (3 pcs.) to clean the surfaces of the heat exchanger.
  • Page 27: Resetting Safety Temperature Limiter

    32. Resetting safety temperature limiter 32. Resetting safety temperature limiter If the maximum permissible boiler temperature of 95°C is exceeded, the safety temperature limiter (stB) is triggered and the error indication stB trIggereD appears on the display. Once the appliance has cooled down, the limiter must be reset manually (Figure 70): •...
  • Page 28: Error Messages / Remedy - Operation With Pellets

    34. Error messages / Remedy – Operation with pellets 34. Error messages / Remedy – Operation with pellets If an error message appears, the display begins to flash. APPLIANCE ON 13:45 remedy the fault according to the following list of faults and then acknowledge the error message.
  • Page 29: After-Sales Service / How To Order Spare Parts

    Please note: AuStRIA (Head office) to enable our customer service to deal with repairs and supplying spare parts lOHBerger Heiz u. Kochgeräte technologie quickly and to your satisfaction, we require the following information with your gmbH service request: landstraße 19 •...
  • Page 30: Technical Data

    37. Type testing / Quality certification 37. Type testing / Quality certification the stove type aquaInsert made by lohberger, which is independent of indoor air, was successfully tested in compliance with the following standards: • DIn en 13229 (fireplace inserts including open fireplaces using solid fuels) •...
  • Page 31: Appliance Dimensions

    38. Appliance dimensions 38. Appliance dimensions Dimensions in cm View from bottom Flow ¾ in return flow ¾ in (red) (blue) 85,3 37,3 34,5 thermal safety valve inlet ½ in (green) thermal safety valve ½ in (white) 185,5 123,5 25,5 28,5 12,5 supply of combustion air...
  • Page 32: Diagram Of Connections

    39. Diagram of connections 39. Diagram of connections Control panel green Earthing Flame sensor white Boiler pump blue brown Oven/Exhaust gas sensor white black Plug-in sensor Auger motor Earthing white white Contact change-over damper Bridge (P6) Boiler sensor white (P7) Earthing (Resetting safety temperature limiter)
  • Page 33: Menu - Overview

    41. Menu - overview 41. Menu - overview page 33...
  • Page 34: Warranty

    War- ranty claims must always be directed to a local lOHBerger specialist dealer or the dealer from whom you have bought the appliance.
  • Page 35 Seite 35...
  • Page 36: Short Instructions

    A pri l to S eptember Mo nd ay to T hu rsd ay 7.3 0am to 5 pm Frid ay 7.3 0am to 1 2noon LOHBeRGeR HeIz u. KOCHGeRäte teCHnOLOGIe GMBH landstraße 19, 5231 schalchen, austria telephone: +43(0)7742/5211-0 / telefax: +43(0)7742/5211-109 office@lohberger.com www.lohberger.com...

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