Toshiba Q9 True Torque Control2 Adjustable Speed Drive Quick Start Manual
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Toshiba Q9 True Torque Control2 Adjustable Speed Drive Quick Start Manual

Toshiba Q9 True Torque Control2 Adjustable Speed Drive Quick Start Manual

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Q9 ASD Quick Start Guide
Document Number: 59490-003
Date: April, 2010
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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  • Page 1 Q9 ASD Quick Start Guide Document Number: 59490-003 Date: April, 2010 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 3 Q9 ASD Quick Start Guide Document Number: 59490-003 Date: April, 2010 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 4 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 5: Important Notice

    The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.

  • Page 6: About This Guide

    About This Guide This guide was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the Q9 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.
  • Page 7 Q9 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.
  • Page 8 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 9: Table Of Contents

    Table of Contents General Safety Information ....................1 Safety Alert Symbol ......................1 Signal Words ........................1 Special Symbols .........................2 Equipment Warning Labels ....................2 Qualified Personnel ......................2 Equipment Inspection ......................3 Handling and Storage ......................3 Disposal ..........................3 Installation Precautions ......................4 Location and Ambient Requirements .................4 Mounting Requirements .....................4 Conductor Routing and Grounding ..................5 Power Connections ......................
  • Page 10 Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 11: General Safety Information

    General Safety Information DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this guide. Safety Alert Symbol The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark. This indicates that a potential personal injury hazard exists.

  • Page 12: Special Symbols

    DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact your Toshiba Sales Representative for additional labels. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this guide.

  • Page 13: Equipment Inspection

    • Inspections may be required after moving equipment. • Contact your Toshiba Sales Representative to report discrepancies or for assistance if required. Handling and Storage • Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting assistance, and using a forklift if required.

  • Page 14: Installation Precautions

    Installation Precautions Location and Ambient Requirements • The Toshiba Q9 ASD is intended for permanent installations only. • Installation should conform to the 2008 National Electrical Code — Article 110 (NEC) (Requirements For Electrical Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards.

  • Page 15: Conductor Routing And Grounding

    Conductor Routing and Grounding WARNING • Use separate metal conduits for routing the input power, output power, and control circuits. • A separate ground cable should be run inside of the conduit with the input power, output power, and control circuits. •...

  • Page 16: Power Connections

    Power Connections DANGER C o n t a c t W i t h E n e r g i z e d W i r i n g W i l l C a u s e S e v e r e I n j u r y O r L o s s O f L i f e .

  • Page 17: System Integration Precautions

    Please contact your Toshiba Sales Representative for application-specific information or for training support. • The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend upon observing certain precautions and performing proper system integration. •...

  • Page 18: System Setup Requirements

    System Setup Requirements • When using the ASD as an integral part of a larger system, it is the responsibility of the ASD installer/maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure). •...

  • Page 19: Operational And Maintenance Precautions

    Turn the power on only after attaching (or closing) the front cover and DO NOT remove or open the front cover of the ASD when the power is on. • DO NOT attempt to disassemble, modify, or repair the ASD. Call your Toshiba Sales Representative for repair information. •...

  • Page 20: Installation And Connections

    DO NOT use an ASD with a motor that has a power rating higher than the rated output of the ASD. The Q9 ASD is designed to operate NEMA B motors. Consult with your Toshiba Sales Representative before using the ASD for special applications such as with an explosion-proof motor or applications with a piston load.

  • Page 21: Mounting The Asd

    The ambient operating temperature rating of the Q9 ASD is 14° to 104° F (-10° to 40° C). When installing adjacent ASDs horizontally Toshiba recommends at least 5 cm of space between adjacent units. However, horizontally mounted ASDs may be installed side-by-side with no space in between the adjacent units —...

  • Page 22: Connecting The Asd

    Connecting the ASD DANGER Refer to the section titled Installation Precautions on pg. 4 and the section titled Lead Length Specifications on pg. 16 before connecting the ASD and the motor to electrical power. Power Connections DANGER C o n t a c t W i t h 3 - P h a s e I n p u t / O u t p u t T e r m i n a l s M a y C a u s e E l e c t r i c a l S h o c k R e s u l t i n g I n I n j u r y O r L o s s O f L i f e .
  • Page 23 Power Connection Requirements Connect the 3-phase input power to the input terminals of the ASD at R/L1, S/L2, and T/L3 (see Figure 3 for the typical electrical connection scheme). Connect the output of the ASD to the motor from the ASD terminals U/T1, V/T2, and W/T3. The input and output conductors and terminal lugs used shall be in accordance with the requirements listed in the section titled Current/Voltage Specifications on pg.

  • Page 24: System Grounding

    System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise. The Q9 ASD is designed to be grounded in accordance with Article 250 of the 2008 NEC or Section 10/Part One of the Canadian Electrical Code (CEC). The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part One- Table 6 of the CEC.
  • Page 25 Figure 4. The Grounding Capacitor Switch is used on typeforms — 200-volt 0.5 HP to 10 HP and the 25 and 30 HP/ 460-volt 1.0 HP to 250 HP. The value may be set to Maximum (default setting) or to Zero by pushing or pulling the switch actuator, respectively.

  • Page 26: Lead Length Specifications

    ≥ 5 kHz 300 feet 100 feet Contact the Toshiba Customer Support Center for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.

  • Page 27: I/O And Control

    I/O and Control The ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions. The Terminal Board supports discrete and analog I/O functions and is shown in Figure 9 on pg.
  • Page 28 Terminal Descriptions Note: The programmable terminal assignments may be accessed and changed from their or via the Direct Access method: Program  default settings as mapped on pg. 31 Direct Access  Applicable Parameter Number. See the section titled Program Mode Menu Navigation on pg.
  • Page 29 terminal may be programmed to any of the functions listed in the Q9 ASD Installation and Operation Manual (See F118). RR — The default function assigned to this terminal is the Frequency Mode 1 setting. The RR terminal accepts a 0 – 10 VDC input signal that is used to control the function assigned to this terminal. This input terminal may be programmed to control the speed or torque of the motor via an amplitude setting or regulate by setting a limit.
  • Page 30 assignments for this output terminal are listed in the Q9 ASD Installation and Operation Manual (See F005 and F681). FLA — A normally open contact that, under a user-defined condition, connects to FLC. FLB — A normally closed contact that, under a user-defined condition, opens the FLB-to-FLC connection.
  • Page 31 I/O Circuit Configurations Figure 10. Discrete Input. Figure 11. RR Input. Figure 12. RX Input. Figure 13. V/I Input. Figure 14. P24 Output. Figure 15. PP Output. Figure 16. OUT1/OUT2 Output. Figure 17. FP Output. Figure 18. AM/FM Output. Figure 19. Fault Relay (shown not faulted). Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 32 Typical Connection Diagram Figure 20. The Q9 ASD Typical Connection Diagram. Note: When connecting multiple wires to any of ASD terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The AM, FM, and the +SU analog terminals are referenced to CC. The RR, RX, P24, and the PP analog terminals are referenced to CCA.

  • Page 33: Startup And Test

    Startup and Test Before turning on the ASD ensure that: • The enclosure door is closed or reattached, and secure. • R/L1, S/L2, and T/L3 are connected to the 3-phase input power. • U/T1, V/T2, and W/T3 are connected to the motor. •...

  • Page 34: Electronic Operator Interface

    Electronic Operator Interface The Q9 ASD Electronic Operator Interface (EOI) is comprised of an LCD screen, a rotary encoder, and five keys. These items are shown on EOI Operation The EOI is the primary input/output device for the user. The EOI may be used to monitor system functions, input data into the system, perform diagnostics, and view performance data (e.g., motor frequency, bus voltage, torque, etc.).

  • Page 35: Eoi Features

    Figure 21. The Q9 ASD Electronic Operator Interface Features. LCD Screen Rotary Encoder Local/Remote Key (LED) Escape Key Run Key Fundamental... (LED) Terminal... Mode Direct Access... Stop-Reset Key Protection... EOI Features — Displays configuration information, performance data (e.g., output frequency, bus LCD Screen voltage, torque, etc.), and diagnostic information.
  • Page 36 LCD Screen The LCD screen is the primary user input/output information center. Parameter settings may be viewed, or selected and changed using the LCD screen module of the EOI. To view or change a parameter setting using the LCD screen, press the Mode key until the Program menu is displayed. Turn the Rotary Encoder until the desired Primary Menu item of the Program menu is displayed.

  • Page 37: System Configuration And Menu Options

    System Configuration and Menu Options Root Menu Items The Mode key accesses the five primary modes of the ASD: the Frequency Command mode, the Setup mode, the PID Setup mode, the Program mode, and the Monitor mode. From either mode, press the Mode key to loop through to the other four modes (see Figure 22).
  • Page 38 PID Setup Mode The PID Setup (Proportional-Integral-Derivative) mode is comprised of parameter settings that are specific to the PID operating mode. PID is a closed-loop control technique that seeks error minimization by reacting to three values: One that is proportional to the error, one that is representative of the error, and one that is representative of the rate of change of the error.

  • Page 39: Monitor Mode

    Monitor Mode The Monitor mode allows the user to monitor motor performance variables, control settings, and configuration data during motor operation. There are 30 items that may be monitored from this mode. The items are listed and described below. Press the Rotary Encoder to access the listing of monitored parameters. Turn the Rotary Encoder to access subsequent monitored parameters.
  • Page 40 VI/II (V/I) — Displays the V/I input setting as a percentage of the full range of the V/I value. Note: The isolated VI/II (V/I) input terminal may receive Current or Voltage to control the output speed or the output torque. The input signal type must be selected at SW301 on the Terminal Board.
  • Page 41 Program Mode Menu Navigation The following table lists the menu items of the Program mode and maps the flow of the menu selections. The Parameter Numbers for the listed functions are provided where applicable. The functions listed may be viewed, or selected and changed as mapped below or via the Direct Access method: Program ...
  • Page 42 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Input Feedback Select F360 PID S ETUP PID Feedback Delay Filter F361 PID Feedback Proportional Gain F362 PID Feedback Integral Gain F363 PID Upper Deviation Limit F364 PID Lower Deviation Limit F365 PID Feedback Differential Gain F366...
  • Page 43 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Base Frequency 1 F014 ROGRAM Voltage Compensation F307 Base Voltage 1 F409 Disable Forward/Reverse Run F311 Upper-Limit Frequency F012 Lower-Limit Frequency F013 Fundamental 1 V/f Pattern F015 Torque Boost 1 F016 Acceleration Time 1 F009...
  • Page 44 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number F Terminal F111 ROGRAM R Terminal F112 ST Terminal F113 RES Terminal F114 S1 Terminal F115 S2 Terminal F116 S3 Terminal F117 Input Terminals S4 Terminal F118 LI1 Terminal F119 LI2 Terminal F120...
  • Page 45 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number OUT5 Terminal F135 ROGRAM OUT6 Terminal F136 OUT7 Terminal F137 R2 Terminal F138 Low-Signal Frequency F100 Output Terminals Reach Frequency F101 Reach Detection F102 FP Terminal Assignment F676 FP Terminal Scaling F677 Startup Frequency...
  • Page 46 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Forced Fire-Speed F650 ROGRAM Preset Speed 15 F294 Power Switching F354 Power Switching Frequency F355 ASD Switching Wait Time F356 Commercial Power Wait Time F357 Commercial Power Hold Time F358 Special Controls DC Injection Braking Start Frequency...
  • Page 47 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Preset Speed 11 F290 ROGRAM Preset Speed 12 F291 Preset Speed 13 F292 Preset Speeds Preset Speed 14 F293 Preset Speed 15 F294 Dynamic Braking (Not Used) F304 Dynamic Braking Resistance (Not Used) F308 Dynamic Braking Capacity (Not Used)
  • Page 48 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Low-Current Trip F610 ROGRAM Low-Current Setting F611 Low-Current Time F612 Low-Current Detect Hysteresis Width F609 Abnormal Speed Time F622 Overspeed Frequency F623 Speed Drop Frequency F624 Short Circuit Test F613 Over-Torque Trip F615...
  • Page 49 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Lower Deviation Limit F365 ROGRAM Differential Gain F366 Process Upper-Limit F367 Process Lower-Limit F368 PID Wait Time F369 Feedback Settings PID Output Upper-Limit F370 PID Output Lower-Limit F371 Process Increasing Rate F372 Process Decreasing Rate...
  • Page 50 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Communication Network Reset F899 ROGRAM Settings FM Assignment F005 FM Adjustment F006 FM Output Gradient Characteristic F682 FM Bias Adjustment F683 FM Voltage/Current Output Switching F681 AM/FM AM Assignment F670 AM Adjustment F671...
  • Page 51 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number User Units Selection F092 Utility Group ROGRAM Base Frequency 1 F014 Base Voltage 1 F409 Torque Boost 1 F016 Electronic Thermal Protection 1 F600 Base Frequency 2 F170 Base Voltage 2 F171 Torque Boost 2...
  • Page 52 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number V/I Reference 2 F203 ROGRAM V/I Frequency 2 F204 V/I Torque Reference 1 F205 V/I Torque Reference 2 F206 RR Reference 1 F210 RR Frequency 1 F211 RR Reference 2 F212 RR Frequency 2 F213...
  • Page 53 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number PG Reference 1 F234 ROGRAM PG Frequency 1 F235 PG Reference 2 F236 Frequency Settings PG Frequency 2 F237 Jog Run Frequency F260 Jog Stop Control F261 My Function Selection F977 Input Function Target 1 F900...
  • Page 54 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Output Function Assigned F917 My Function Unit 3 ROGRAM Input Function Target 1 F935 Input Function Command 1 F936 Input Function Target 2 F937 My Function Unit 4 Input Function Command 2 F938 Input Function Target 3...
  • Page 55 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Output Function Assigned F958 My Function Unit 7 ROGRAM My Function Percent Data 1 F918 My Function Percent Data 2 F919 My Function Percent Data 3 F920 My Function Percent Data 4 F921 My Function Percent Data 5 F922...
  • Page 56 Program Mode Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Output Function 21 F967 ROGRAM Output Command 21 F968 Output Function 31 F969 My Function Monitor Output Command 31 F970 Output Function 41 F971 Output Command 41 F972 ONITOR Read-Only (See Monitor Mode on pg.

  • Page 57: System Operation

    System Operation Operation (Local) To run the motor perform the following steps: Press the Mode key until the Frequency Command screen is displayed. Press the Local/Remote key to enter the Local Frequency Command Screen. mode (Local LED is illuminated). Use the Rotary Encoder to set the desired running speed.
  • Page 58 Search (For Default Setting Changes) A listing of all parameters that have been changed from the factory default settings may be viewed sequentially by accessing the Search screen (Program  Search). The Search feature allows the user to view (and/or change) the parameters that are different from the factory default settings.

  • Page 59: Enclosure Dimensions

    1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air. Note: All Toshiba ASD enclosures carry an IP20 rating. Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 60: Enclosure Dimensions

    Enclosure Dimensions Table 3. 230-Volt Q9 ASD Systems. Mounting Hole Dimensions Enclosure ASD HP Model No. (in/mm) Frame Figure Width Height Depth Rating VT130Q9U Number (in/mm) (in/mm) (in/mm) 2015 5.1/130 10.0/254 6.0/152 8.7/220 4.5/114 2025 0.217/5.5 2035 0.098/2.5 6.1/155 11.1/281 9.8/249 5.4/138 2055 6.5/164...
  • Page 61 Table 4. 460-Volt Q9 ASD Systems. Mounting Hole Dimensions Model Enclosure (in/mm) Frame Number Figure Width Height Depth Rating VT130Q9U Number (in/mm) (in/mm) (in/mm) 4015 4025 5.1/130 10.0/254 6.0/152 8.7/220 4.5/114 4035 0.217/5.5 0.098/2.5 4055 Figure 23 6.1/155 11.1/281 9.8/249 5.4/138 4080 6.5/164...
  • Page 62 Figure 23. See Table 3 for Actual Dimensions. Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 63 Figure 24. See Table 3 for Actual Dimensions. Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 64 Figure 25. See Table 4 for Actual Dimensions. Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 65 Figure 26. See Table 3 for Actual Dimensions. Q9 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 66: Current/Voltage Specifications

    Current/Voltage Specifications Table 5. 230-Volt UL Type-1/IP-20 Chassis Standard Ratings Table. Model 100% Output Overload Current Input Voltage Output Voltage Typical Number Current 110% for 60 3-Ph 50/60 3-Ph Variable Motor HP VT130Q9U Continuous Seconds ±2 Hz Frequency 3.7 A 4.1 A 0.75 2010...
  • Page 67 Table 6. 460-Volt UL Type-1/IP-20 Chassis Standard Ratings Table. Model 100% Output Overload Current Input Voltage Output Voltage Typical Number Current 110% for 60 3-Ph 50/60 3-Ph Variable Motor HP VT130Q9U Continuous Seconds ±2 Hz Frequency 2.1 A 2.3 A 4015 3.4 A 3.7 A...

  • Page 68: Cable/Terminal Specifications

    Cable/Terminal Specifications ) (Requirements for Electrical Installation should conform to the 2008 National Electrical Code Article 110 (NEC Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards. Note: The following ratings are guidelines and shall not be the sole determining factor of the lug or wire size used with the Q9 ASD.
  • Page 69 Table 8. 460-Volt Q9 ASD Cable/Terminal/Torque Specifications. Terminal Wire/Cable Size Lug Size Range Board Wire Torque Size Model AWG or kcmil Number VT130Q9U Wire-Size/Lug-Capacity for Input/Output Power In-Lbs./N·m Input/Output Power TB1 – 4 Recommended Maximum 3Ø-Input 3Ø-Output 3Ø-Input 3Ø-Output Terminals 4015 4025 14 to 10...

  • Page 70: Short Circuit Protection Recommendations

    Short Circuit Protection Recommendations Table 9. 230/240 and 400/480-Volt ASD Recommended Circuit Breaker Selection. Model Number Continuous Output Current Circuit Breaker Part Number VT130Q9U (Amps) 0.75 Contact Toshiba Customer Service 2010 Contact Toshiba Customer Service 2015 Contact Toshiba Customer Service 2025 11.0 HLL36025 2035 17.5...
  • Page 71 Compensation Frequency, 29 Frequency Reference, 29 Connecting the ASD, 12 Frequency Setting, 27 Connection Diagram, 22 Fundamental 1, 32 Contact Toshiba, 4 Fundamental 2, 33 Current/Voltage, 56 Current/Voltage Specifications, 56 Customer Support Center, 4 General Safety Information, 1 Grounding Capacitor Switch, 12...
  • Page 72 Installation Notes, 10 Past Trip 4, 30 Installation Precautions, 4 Personnel Protection, 7 PID Feedback, 29 PID SETUP, 31 PID Setup, 31 PID Setup Mode, 28 LCD Contrast, 35 PO, 12 LCD Screen, 25 Power Connections, 6, 12 Lead Length Specifications, 16 PP, 17, 19 Local Mode, 25 PP Output, 21...
  • Page 73 Stop-Reset Key, 25 SU+, 19 U/T1, 12 System Configuration and Menu Options, 27 UL 1995, 49 System Grounding, 14 Upper-Limit Frequency, 31 System Integration Precautions, 7 System Operation, 47 V/I, 30 V/I (I), 19 V/I Frequency, 31 T/L3, 12 V/I Reference, 31 TB1, 20 V/T2, 12 TB2, 20...

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