Sony Ericsson k660i Working Instruction, Mechanical
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User Manual
Working Instruction, Mechanical
Applicable for k660i
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment............................................................................... 4
1.2 General cautions .................................................................... 5
1.3 Adhesives ............................................................................... 5
2 Disassembly ............................................................................. 6
2.1 Overview ................................................................................. 6
3 Replacements......................................................................... 14
3.2 Camera Ring Assembly .........................................................15
3.3 Antenna Cover Assy & Back Cover Assembly....................15
3.4 Front Cover .............................................................................15
3.5 Main Keypad ...........................................................................15
3.6 PCBA Assy & Main Frame Assembly ...................................15
3.7 LCD Frame Assy.....................................................................15
3.8 Camera Key.............................................................................16
3.9 Camera 2Mega Pixel & 2.0 Pixel Camera Shield .................17
3.10 QCIF VGA Camera..................................................................20
3.12 Keyfoil Dome Assy & LCD.....................................................23
3.13 M2 Cover .................................................................................26
3.14 On/Off Key...............................................................................27
3.15 System Connector with Bluetooth Antenna ........................28
3.16 Vibrator....................................................................................29
3.17 Volume Key.............................................................................30
3.18 Camera lens Assembly ..........................................................31
3.19 BB Shielding Cover................................................................32
1208-5073 Rev 1
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Camera Ring Assembly......................................................... 8
2.1.3
Antenna Cover Assy & Back Cover Assembly ...................... 9
2.1.4
Front Cover ......................................................................... 10
2.1.5
Main Keypad ....................................................................... 11
2.1.6
PCBA Assy & Main Frame Assembly.................................. 12
2.1.7
LCD Frame Assy ................................................................. 13
Working Instruction, Mechanical
1(51)
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Summary of Contents for Sony Ericsson k660i
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Page 1: Table Of Contents
3.13 M2 Cover .................26 3.14 On/Off Key................27 3.15 System Connector with Bluetooth Antenna ......28 3.16 Vibrator..................29 3.17 Volume Key................30 3.18 Camera lens Assembly ............31 3.19 BB Shielding Cover..............32 1208-5073 Rev 1 1(51) © Company Internal Sony Ericsson Mobile Communications AB... - Page 2 Front Cover ................. 47 4.1.5 Antenna Cover Assy & Back Cover Assembly ....48 4.1.6 Camera Ring Assembly............49 4.1.7 Battery & Battery Cover............50 5 Revision history ..............51 1208-5073 Rev 1 2(51) © Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction FRONT BACK 1208-5073 Rev 1 3(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 1208-5073 Rev 1 4(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 1208-5073 Rev 1 5(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
2. Camera Ring Assembly 3. Antenna Cover Assy & Back Cover Assembly 4. Front Cover 5. Main Keypad 6. PCBA Assy (a) Main Frame Assembly (b) 7. LCD Frame Assy 1208-5073 Rev 1 6(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Battery Cover & Battery
Grip Battery Cover with fingers and lift off Battery Cover. Grip Battery as shown in picture and lift up to release the battery. Grip Battery as shown in picture and lift out from phone. 1208-5073 Rev 1 7(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Camera Ring Assembly
Working Instruction, Mechanical 2.1.2 Camera Ring Assembly E CAREFUL NOT TO SCRATCH THE NTENNA OVER Insert dentist hook into the slot shown in picture and lift out. 1208-5073 Rev 1 8(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 9: Antenna Cover Assy & Back Cover Assembly
Guitar pick along the side of Back Cover Assembly shown by the arrow. Repeat this for other side of phone. Grip Antenna Cover Assy & Back Cover Assembly with fingers and lift off from phone. 1208-5073 Rev 1 9(51) © Sony Ericsson Mobile Communications AB... -
Page 10: Front Cover
Insert guitar pick tool as shown in picture and unlatch snap hooks along the side of the phone as shown by the arrow. Repeat this again for other side. Grip Front Cover and lift away from phone. 1208-5073 Rev 1 10(51) © Sony Ericsson Mobile Communications AB... -
Page 11: Main Keypad
Working Instruction, Mechanical 2.1.5 Main Keypad Use tweezers to remove Main Keypad. 1208-5073 Rev 1 11(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 12: Pcba Assy & Main Frame Assembly
Repeat this step for other side PCBA Assy (1) and top of phone (2). Grip at top of PCBA Assy and lift to remove it from Main Frame Assembly as shown in picture. 1208-5073 Rev 1 12(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 13: Lcd Frame Assy
E CAREFUL NOT TO DAMAGE FLEX Release LCD Connector using side opening tool. Grip LCD Frame Assy with fingers and lift from PCBA. 1208-5073 Rev 1 13(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 14: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 1208-5073 Rev 1 14(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 15: Battery Cover & Battery
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Follow the 4.1.2 – 4.1.7 Reassembly instructions! 3.7 LCD Frame Assy Follow the 2.1.1 – 2.1.7 Disassembly instructions! Follow the 4.1.1 – 4.1.7 Reassembly instructions!! 1208-5073 Rev 1 15(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 16: Camera Key
Position the Camera Key into the correct place using tweezers as shown in the picture. Check placement using the tweezers to secure the Camera Key. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 16(51) © Sony Ericsson Mobile Communications AB... -
Page 17: Camera 2Mega Pixel & 2.0 Pixel Camera Shield
Press down on the camera tool with two fingers, until camera tool completely enters the camera socket as shown in picture. Remove the Camera 2Mega Pixel using fingers and lift out of the Camera Socket. 1208-5073 Rev 1 17(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 18: Camera 2Mega Pixel & 2.0 Pixel Camera Shield Continued
Press down the Camera 2Mega Pixel into the camera socket using fingers. Position the 2.0 Pixel Camera Shield into the place as shown in the picture using fingers. 1208-5073 Rev 1 18(51) © Sony Ericsson Mobile Communications AB... -
Page 19: Camera 2Mega Pixel & 2.0 Pixel Camera Shield Continued
Press down the 2.0 Pixel Camera Shield and secure it using fingers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! • A TTENTION CLEAN CAMERA LENS IF ANY DUST IS PRESENT 1208-5073 Rev 1 19(51) © Sony Ericsson Mobile Communications AB... -
Page 20: Qcif Vga Camera
Insert VGA camera tool into QCIF VGA socket as shown in picture Loosen the camera from socket by lifting tool upwards. Remove QCIF VGA Camera by using tweezers. INSTALLATION Overview picture showing alignment markings. 1208-5073 Rev 1 20(51) © Sony Ericsson Mobile Communications AB... - Page 21 Working Instruction, Mechanical Qcif VGA Camera continued Press down on each corner of QCIF VGA Camera and secure using tweezers. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 21(51) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 22: Receiver "Ear Speaker
Follow the 2.1.1 – 2.1.7 Disassembly instructions! Use tweezers to push out receiver. Overview picture. INSTALLATION Use tweezers to position the Receiver. Use Tweezers to secure receiver. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 22(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 23: Keyfoil Dome Assy & Lcd
Insert side opening tool at the snap hook as shown in picture. Loosen 1 snap hooks using side opening tool. Repeat this step for 2 snap hook Lift off the Key foil Dome Assy as shown in picture. 1208-5073 Rev 1 23(51) © Company Internal Sony Ericsson Mobile Communications AB... - Page 24 LCD and lift out of LCD Frame INSTALATION Position into place the LCD and press down carefully. Check placement of LCD and flex location pin is positioned correctly. 1208-5073 Rev 1 24(51) © Company Internal Sony Ericsson Mobile Communications AB...
- Page 25 Position Keyfoil Dome Assy into place and check alignment pins. Press down and secure the Key Foil Assy. Use Tweezers to secure the positioning of camera button. Follow the 4.1.1–4.1.7 reassembly instructions! 1208-5073 Rev 1 25(51) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 26: M2 Cover
INSTALLATION Position into place with fingers, and then press M2 Cover into Main Frame Assembly. Secure the M2 Cover into Main Frame Assembly. Follow the 4.1.2–4.1.7 reassembly instructions! 1208-5073 Rev 1 26(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 27: On/Off Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Overview picture. Remove On/Off Key using tweezers. INSTALLATION Position into place with tweezers, then Check placement. Follow the 4.1.2–4.1.7 reassembly instructions! 1208-5073 Rev 1 27(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 28: System Connector With Bluetooth Antenna
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Grip with fingers the System Connector and pull away from PCBA. INSTALLATION Push System Connector into place and secure to PCBA. Follow the 4.1.2– 4.1.7 Reassembly instructions! 1208-5073 Rev 1 28(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 29: Vibrator
Remove with tweezers gripping the side avoiding the metal contacts pins. INSTALLATION Position the vibrator in the cavity, Use side tweezers to position into place. Follow the 4.1.2– 4.1.7 Reassembly instructions! 1208-5073 Rev 1 29(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 30: Volume Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Overview picture. Remove it using tweezers. INSTALLATION Position into place with tweezers. Check placement. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 30(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 31: Camera Lens Assembly
Position the Camera lens Assembly into the correct position using tweezers shown in the picture. Secure the Camera lens Assembly using finger, and check the positioning and alignment. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 31(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 32: Bb Shielding Cover
Front Opening tool shown in the picture. Remove the BB Shielding Cover using fingers as shown in the picture. INSTALLATION Secure the BB Shielding Cover using finger Follow the 4.1.1 – 4.1.7 Disassembly instructions! 1208-5073 Rev 1 32(51) © Sony Ericsson Mobile Communications AB... -
Page 33: Gasket Tape Near Sim Reader
Remove the Gasket Tape Near Sim Reader using tweezers. INSTALLATION Position the Gasket Tape Near Sim Reader as shown in the picture and secure it using tweezers. Follow the 4.1.2 – 4.1.7 Disassembly instructions! 1208-5073 Rev 1 33(51) © Sony Ericsson Mobile Communications AB... -
Page 34: Function Key Conductive Gasket
Add the Function Key Conductive Gasket into position as shown in the picture using the tweezers. INSPECTION Secure them using tweezers. Follow the 4.1.1 – 4.1.7 Disassembly instructions! 1208-5073 Rev 1 34(51) © Sony Ericsson Mobile Communications AB... -
Page 35: Vga Camera Gasket
Position the VGA Camera Gasket on the Qcif VGA Camera using the tweezers shown in the picture. INSPECTION Press down and Secure using finger. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 35(51) © Sony Ericsson Mobile Communications AB... -
Page 36: Cushion 0, Mmnon_Conductive Instructions
Qcif VGA Camera and Top of PCBA Assy using the tweezers shown in the picture. INSPECTION Secure using tweezers and fingers. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 36(51) © Sony Ericsson Mobile Communications AB... -
Page 37: Camera Protective Tape
Working Instruction, Mechanical 3.24 Camera Protective Tape INSTALLATION Position the Camera Protective Tape on the top of the Camera Ring Assembly using the tweezers shown in the picture. 1208-5073 Rev 1 37(51) © Sony Ericsson Mobile Communications AB... -
Page 38: Receiver Conductive Gasket
Remove the receiver conductive gasket using tweezers. INSTALLATION Position the receiver conductive gasket into correct position using tweezers. Secure the receiver conductive gasket using tweezers. Follow the 4.1.2 – 4.1.7 Disassembly instructions! 1208-5073 Rev 1 38(51) © Sony Ericsson Mobile Communications AB... -
Page 39: Antenna Assy
Grip Antenna Assy and lift away from Main Frame Assembly. INSTALLATION Position Antenna Assy into correct position using fingers. Position Antenna Assy into correct position using fingers. Follow the 4.1.4 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 39(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 40: Speaker Box Assembly
Insert Tweezers as shown in picture and remove the speaker box assembly. INSTALLATION Position the Speaker Box Assembly into place as shown in picture using Tweezers. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 40(51) © Sony Ericsson Mobile Communications AB... -
Page 41: Liquid Intrusion Indicator
Remove the activated liquid intrusion indicator with the dentist hook and the tweezers. INSTALLATION Attach the new liquid intrusion indicator with the tweezers and the dentist hook. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 1208-5073 Rev 1 41(51) © Sony Ericsson Mobile Communications AB... -
Page 42: Krh Label
OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.7 Reassembly instructions! 1208-5073 Rev 1 42(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 43: Reassembly
2. PCBA Assy (a) Main Frame Assembly (b) 3. Main Keypad 4. Front Cover 5. Antenna Cover Assy & Back Cover Assembly 6. Camera Ring Assembly 7. Battery (a) Battery Cover (b) 1208-5073 Rev 1 43(51) © Sony Ericsson Mobile Communications AB... -
Page 44: Lcd Frame Assy
Press down and secure snap hooks at top end of PCBA. Press down and secure snap hooks at bottom end of PCBA. Secure Keyfoil Dome Assy connector using finger. 1208-5073 Rev 1 44(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 45: Pcba Assy & Main Frame Assembly
Press down PCBA Assy to secure into the Main Frame Assembly at bottom end first. Press down on PCBA Assy to secure into the Main Frame Assembly at the top end of phone second. 1208-5073 Rev 1 45(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 46: Main Keypad
Working Instruction, Mechanical 4.1.3 Main Keypad Use Tweezers and position Main Keypad into Front Cover Assembly, as shown in picture. Check alignment of Main Keypad. 1208-5073 Rev 1 46(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 47: Front Cover
IGHTEN THE SCREWS ACCORDING TO THE SCREWING SEQUENCE SHOWN BY THE NUMBERS IN THE PICTURE Use torx bit no.6 to tighten the 4 Screws PT1.7 x 5mm. Use Torque pressure 20NCM +/-1NCM. 1208-5073 Rev 1 47(51) © Sony Ericsson Mobile Communications AB... -
Page 48: Antenna Cover Assy & Back Cover Assembly
IGHTEN THE SCREWS ACCORDING TO THE SCREWING SEQUENCE SHOWN BY THE NUMBERS IN THE PICTURE Use 10Ncm +/- 2Ncm torque pressure to tighten all 3 screws PT1.4x4mm using Philips bit. 1208-5073 Rev 1 48(51) © Sony Ericsson Mobile Communications AB... -
Page 49: Camera Ring Assembly
Working Instruction, Mechanical 4.1.6 Camera Ring Assembly Place Camera Ring Assembly into position. Press down with fingers to secure Camera Ring Assembly. 1208-5073 Rev 1 49(51) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 50: Battery & Battery Cover
Working Instruction, Mechanical 4.1.7 Battery & Battery Cover Place Battery into position. Press down with fingers to secure Battery. Place Battery Cover into position. Press down with fingers to secure Battery Cover. 1208-5073 Rev 1 50(51) © Sony Ericsson Mobile Communications AB... -
Page 51: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2008-02-29 First Release 1208-5073 Rev 1 51(51) © Company Internal Sony Ericsson Mobile Communications AB... - Page 52 www.s-manuals.com...