FAAC B680H Manual

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Instruction manual (166 pages)

Operating instructions manual (76 pages)

Manual (44 pages)

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Summary of Contents for FAAC B680H

Page 1 B680H Read this instruction manual to the letter before you begin to install the product. Symbol highlights notes that are important for people’s safety and for the good condition of the automated system. Symbol draws your attention to the notes about the product’s characteristics or operation...
Page 2: Table Of Contents
INDEX B680H AUTOMATED SYSTEM 1. TECHNICAL SPECIFICATIONS ................................3 1.1 Summary table ....................................3 1.2 Key Fig. 5 ......................................3 1.3 Key Fig. 6 ......................................3 2. ELECTRICAL PREPARATIONS (standard system) ..........................3 3. BARRIER DIMENSIONS ..................................3 4. INSTALLING THE AUTOMATED SYSTEM ............................3 4.1 Preliminary checks ..................................3 4.2 Walling in the foundation plate ..............................3...
Page 3 (DIRECTIVE 2006/42/EC) Manufacturer: FAAC S.p.A. Address: Via Calari 10 - 40069 Zola Predosa BOLOGNA - ITALY Declares that: The operator mod. B680H with control board E680 • is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 2006/42/EC; • conforms to the essential safety requirements of the following EEC directives: 2006/95/EC Low Voltage Directive 2004/108/EC Electromagnetic Compatibility Directive and also declares that it is prohibited to put into service the machinery until the machine in which it will be integrated or of which it will become a component has been identified and declared as conforming to the conditions of Directive Directive 2006/42/EC.
Page 4: B680H Automated System
Use the cable diameters shown in Fig. 7 and referred to in the 1.2 Key Fig. 5 following key: a Built-in flashing lamp i Left feed tube b Electronic control equipment j Release lock a Barrier mod. B680H d Flashing lamp c Oil filling cap k Left plunging piston b Photocells e Radio receiver d Right piston bleeder screw...
Page 5: Fixing The Plunging Pistons
8.1 Topping up the oil 45° position. Check the amount of oil in the tank every 6 months. The level must be included between the two notches on the inspection To balance the barrier, proceed as follows: rod. • Install the bar and all related accessories on the barrier structure, To top up, unscrew the filler cap (Fig. 12 ref. a) and pour oil up to as required by the final configuration of the system. the indicated level. • Ensure that the operator is released: see paragraph 6. Use only FAAC HP OIL. • Ensure that the plunging pistons are secured on the rocker arm according to the instructions in paragraph 11 in Table 2 or Table 8.2 Air bleeding 3, depending on the installed beam model (S or L, respectively) FAAC products are delivered already bled of any air in the hydraulic • Manually move the bar to the 45° position and verify it remains circuit. Maintenance operations, replacing spare parts (e.g. stationary. If the bar tends to open, turn the spring preload ring connection pipes) or careless transport can cause entry of air in the nut anti-clockwise (Fig. 16 ref. a); if it tends to close, turn the ring hydraulic circuit, which in turn can cause operator irregular movement •...
Page 6: Accessories
The opening direction of the barrier is usually determined at the time In case a receiver antenna should need to be attached to the barrier, of installation with the installation of the spring guide, the spring and it can be secured to the flashing integrated traffic light connector (or the preload adjustment ring nut on the piston located on the beam to the plastic bracket, if the optional flashing traffic light connector downward travel side. should not have been installed), as indicated in the diagrams in Fig. 32. Should it be necessary to change the opening direction, proceed as 11. REPAIRS follows: For repairs, contact an authorised FAAC Service Centre. • Release the operator, as shown in paragraph 6, and place the beam in vertical position, then lock the operator again. • Remove the beam as shown in Fig. 17. • Remove the device securing the plunging piston to the rocker arm, as shown in Fig. 13. • Loosen the pre-load ring nut completely, remove it and then remove the balancing spring and spring guide, reversing the order described in paragraph 4.4 and in Fig. 14 regarding the...
Page 7: E680 Control Board
E680 CONTROL BOARD 1. WARNINGS 2. DESCRIPTION OF THE COMPONENTS Warning - Before carrying out any work on the control board DISP1 Signalling/Programming display (connections, maintenance, etc.) always: • cut off the electrical power; BUS Device status • install a differential magnetothermic switch with a suitable BUS status (see paragraph 5.3) activation threshold upstream from the system; LOOP 1 status • always separate the power cables from the control and safety LOOP 2 status cables (button, receiver, photocells, etc.);...
Page 8: Electrical Connections
4. ELECTRICAL CONNECTIONS Fig. 2 Released beam Integrated flashing traffic light Encoder LOOP Relais LAMP 2Easy GND +24 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 To connect the photocells and safety devices, refer...
Page 9: Terminal Board J2 (Outputs)
1 and 2 free. 4.5 Connector J5 (Motor) The following table describes how to set the dip-switches located inside the transmitter and receiver of the BUS photocells. Rapid connector for connecting the motor. Addressing BUS photocell PAIRS 4.6 Connector J7 (Encoder) The B680H barrier is equipped with a device for detecting the opening angle/bar position to ensure greater anti-crushing safety thanks to DIP-SWITCH SAME DIP-SWITCH the possibility of reversing the direction of movement the moment in ADDRESS which an obstacle is detected.
Page 10: Basic Configuration
Changes to the configuration parameters become Display Function Default effective immediately, while final storage occurs only upon exiting configuration and returning to the BUS accessories menu automated system status display. If the equipment is powered down before returning to the automated system For functions associated with this parameter status display, all changes made will be lost.
Page 11: Changing The Predefined Parameters Set
Display Function Default Displaying of the automated system status is extremely important for the installing/maintenance technician in order Loop 2 to distinguish the logical processes that the board carries Activating this parameter, any loop that is out during movement. connected to the Loop 2 input will serve as a SAFETY/CLOSE function.
Page 12: Bus Accessories Menu
From the display of the status of the BUS devices, pressing the + key This operation changes the value of the parameters enables the types of BUS devices present to be verified. For example, the following photograph shows safety devices present in Basic configuration and during closing and a pair of photocells functioning as open pulse: in Advanced configuration, setting them on the default values as shown in the tables in paragraph 6.3. Unlike the other parameters, the value of step not stored, thus allowing access to the menu through a neutral condition, which is the one displayed every time the configuration menu is opened..
Page 13: Advanced Configuration
DL1 LED description (Red) Display Function Default At least one of the inputs (safeties, OPEN pulse) is Pre-flashing time engaged or active Pre-flashing time expressed in seconds. No OPEN input is active and no safety device is engaged minimum pre-flashing DL2 LED description (Green) maximum pre-flashing Normally active (LED on even if there are no devices Sensitivity of obstacle during closing fixed connected) This determines the sensitivity to an obstacle before reversing takes place.
Page 14: Configuring The Loop Detector
Display Function Default Display Function Default Output 1 Polarity Cycle programming in hundreds of Allows setting of the output polarity: thousands: Is used to set a countdown of the system operation cycles; the value can be set from 0 output NC to 99 (hundreds of thousands of cycles). The value displayed is updated with the succession output NO of the cycles, interacting with the value of NOTE: if the output setting is (Failsafe), . (1 decrement of...
Page 15: Expert Configuration
6.1.3 Calibration 6.1.4 Adjusting sensitivity Each time the E680 board is powered, the integrated loop detector By adjusting the sensitivity of the loop detector, you determine the performs a calibration of the connected loops. Therefore, you can variation of inductivity, for each channel, that a vehicle must cause in perform calibration by cutting off power to the board for at least 10 order to activate the corresponding detector output. seconds and then reconnecting it. Sensitivity is adjusted separately for each channel using the two From the barrier status display, you can press, at any time, parameters in Basic configuration calibrate the loop connected to the LOOP 1 input or...
Page 16 Activation of DEAD-MAN opening (command always pressed). Releasing the OPEN = active command will stop operation = disabled When this function is activated, the OPEN command during opening will stop movement. = when opening it stops If parameter the system is ready for opening. = disabled If parameter the system is ready for closing. When this function is activated, the OPEN command during opening reverses movement. = when opening it reverses If parameters OPEN will have no effect during opening. = disabled When this function is activated, the OPEN command during pause stops operation. = when in pause it stops If parameters OPEN resets the pause time = disabled...
Page 17 When this function is activated, the CLOSING SAFETIES during closing stop and reverse = stops and reverses when disengaged. movement when they are disengaged, otherwise they reverse immediately. = reverses immediately. DO NOT CHANGE DO NOT CHANGE DO NOT CHANGE When this function is activated, the LOOP1 commands are prioritised rather than the = active LOOP2 commands. = disabled HOLD CLOSE / HOLD OPEN function When this function is activated, the automated system will monitor the position of the beam at set intervals (see parameter ). If the beam is not completely closed or completely...
Page 18: Pre-Defined Parameter Sets
LOOP 1 holding time Is used to set presence time on loop 1. When this time has elapsed, the board will self- calibrate and signal “loop clear” (LED DL3 off). When the board is turned on, an automatic reset is carried out. 5 minutes infinite LOOP 2 holding time Is used to set presence time on loop 2. When this time has elapsed, the board will self- calibrate and signal “loop clear” (LED DL4 off). When the board is turned on, an automatic reset is carried out. 5 minutes infinite Loop 1 articulated lorry function This function lets you increase the level of sensitivity at the time of detection, to allow correct detection even in case of very tall vehicles or during the transit of a tractor and trailer. enabled disabled Loop 2 articulated lorry function This function lets you increase the level of sensitivity at the time of detection, to allow correct detection even in case of very tall vehicles or during the transit of a tractor and trailer. enabled disabled Work time (time-out) Maximum work time of the automated system before the motor stops, if the open or close position is not reached. The value can be set from sec. in one second steps. Next, the display changes to minutes and tenths of a second (separated by a decimal point) and...
Page 19: Expert" Default Parameters
Fig. 4 6.4 “Expert” default parameters The following table contains the pre-defined settings that characterize the various operation logics. Step. BATTERY DL15 ENCODER DISP1 DL1 DL2 Sw1 Sw2 Sw3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 18 19 20 21 7.2 Setup Before being put into operation, the E680 board requires a setup procedure during which the automated system determines the rotation...
Page 20: Master/Slave Configuration
9. MASTER/SLAVE CONFIGURATION 10. INTERLOCK If the installation contemplates the gate area being covered by two The interlock function enables two in-line barriers to be opposing barriers, a Master / Slave configuration may be used for managed (see fig.) so that opening of one is subordinated to the boards which will activate the two barriers. This configuration closing of the other. Operation can be one-way or two-way. permits connection of the command and safety signals to be simplified (they are all connected to just one board), also ensuring perfect For in-line barriers, set OUT1 INTERLOCK to parameter 18 (see...
Page 21: Operating Logics Table
11. OPERATING LOGICS TABLE Tab. 1/a LOGIC “A” PULSES AUTOMATED OPEN A CLOSE STOP LOOP 1 LOOP 2 SYSTEM STATUS opens and closes opens and closes no effect CLOSED after the pause no effect no effect after the pause no effect (opening inhibited) time time immediately blocks WHEN OPENING...
Page 22 Tab. 1/d LOGIC “P” PULSES AUTOMATED OPEN A CLOSE STOP LOOP 1 LOOP 2 SYSTEM STATUS opens and once no effect opening is CLOSED opens no effect no effect no effect (opening inhibited) completed closes if disengaged closes closes blocks immediately after immediately WHEN OPENING no effect no effect...
Page 23 Tab. 1/g LOGIC “CA” PULSES AUTOMATED OPEN A CLOSE STOP LOOP 1 LOOP 2 SYSTEM STATUS opens and closes opens and closes no effect CLOSED after the pause no effect no effect after the pause no effect (opening inhibited) time time closes closes blocks immediately immediately WHEN OPENING no effect...
Page 24: Balancing Tables
12. BALANCING TABLES The following two tables indicate the fixing position of the pistons on the rocker arm in relation to the length of the beam and the presence of accessories secured to it, if any. Table 2 refers to the balance spring for bar lengths equal to or shorter than 5 m and featuring a profile corresponding to the one in Fig. 8 on page 25, ref. a (“S” profile). Table 3 refers to the balance spring for bar lengths equal to or longer than 5 m and featuring a profile corresponding to the one in Fig. 8 on page 25, ref. b (“L” profile). Figure 30 contains the key for identifying the fixing holes based on the number indicated in the tables. Table 2 Bar length 4 m (with 5 m (with 2,5 m 3,5 m 4,5 m coupling) coupling) Installed accessories accessories Lights Lights / Skirt Lights / Foot / Skirt Lights / Foot Foot Skirt...
Page 25: Default Selection Tables
13. DEFAULT SELECTION TABLES ( parameter) The purpose of the two following tables is to determine, depending on the length of the bar and the number and type of accessories installed, the correct default value to set in the first Basic programming function. Table 4 refers to the balance spring for bar lengths equal to or shorter than 5 m and featuring a profile corresponding to the one in Fig. 8 on page 25, ref. a (“S” profile). Table 5 refers to the balance spring for bar lengths equal to or longer than 5 m and featuring a profile corresponding to the one in Fig. 8 on page 25, ref. b (“L” profile). The key to symbols for identifying the fixing holes based on the number indicated in the tables is shown in Fig. 30. Table 4 Bar length 4 m (with 5 m (with 2,5 m 3,5 m 4,5 m coupling) coupling) Installed accessories accessories Lights Lights / Skirt Lights / Foot / Skirt Lights / Foot Foot...
Page 26 Raccolta immagini - Pictures collection - Collection d’images - Photo Kollection - Conjunto de imagenes - Afbeeldingen Fig. 7 Fig. 8 75 mm Fig. 5 85 mm Fig. 6 Fig. 9...
Page 27 Fig. 10 Fig. 11 Fig. 12 Fig. 14 Fig. 15 Fig. 16 Fig. 13...
Page 28 Fig. 17...
Page 29 Fig. 18 Fig. 19 Fig. 20...
Page 30 Fig. 21...
Page 31 Fig. 22 Relais GND +24 GND +24 3 4 5 6 7 8 9 10 11 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SAFE SAFE RX CL TX CL RX CL TX CL Fig.
Page 32 BUS BUS BUS BUS RX - TX BUS BUS BUS BUS Fig. 27 Fig. 28 Fig. 30 Fig. 29...
Page 33 Fig. 31...
Page 34 Fig. 32...
Page 35 B680H AUTOMATION USER MANUAL 1. WARNINGS 1) FAAC declines all liability caused by improper use or use other than that for which the automated system was intended. 2) FAAC is not responsible for failure to observe Good Technique in the construc- tion of the closing elements to be motorised, or for any deformation that may occur during use.

FAAC B680H Manual

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