Digitronic CamCon DC30 User Manual

Digital cam switch unit
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Digital Cam Switch Unit
CamCon DC30
Digitronic Automationsanlagen GmbH
Steinbeisstraße 3 • D - 72636 Frickenhausen • Tel. (+49)7022/40590-0 • Fax -10
Auf der Langwies 1 • D - 65510 Hünstetten-Wallbach • Tel.(+49)6126/9453-0 • Fax -42
Internet: http://www.digitronic.com • E-Mail: mail@digitronic.com

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Summary of Contents for Digitronic CamCon DC30

  • Page 1 Digital Cam Switch Unit CamCon DC30 Digitronic Automationsanlagen GmbH Steinbeisstraße 3 • D - 72636 Frickenhausen • Tel. (+49)7022/40590-0 • Fax -10 Auf der Langwies 1 • D - 65510 Hünstetten-Wallbach • Tel.(+49)6126/9453-0 • Fax -42 Internet: http://www.digitronic.com • E-Mail: mail@digitronic.com...
  • Page 2 Protection The CamCon DC30 and this instruction manual are protected by copyright. All rights are reserved. Neither the CamCon DC30, nor this document may be copied as a whole, photocopied, reproduced, translated or transferred to electronic media of any kind or into machine readable format without prior written permission by the company Digitronic Automationsanlagen GmbH.
  • Page 3: Table Of Contents

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 TABLE OF CONTENTS 1. Introduction............................4 2. Principle of function..........................5 2.1. Delay time compensation........................6 2.1.1. Calculating the delay time ......................8 2.1.1.1. Calculating the delay time through relocations that have already occured ......... 8 2.1.1.2.
  • Page 4: Introduction

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 1. Introduction Electrical cam switch units have been used successfully by the industry for a long time.The experiences which have been collected in close co-operation during these years have been considered during the development of the CamCon.
  • Page 5: Principle Of Function

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 2. Principle of function Fig.: Presentation of the principle of a cam switch unit For a better understanding of the function of a cam switch unit, its principle is presented here. It has 3...
  • Page 6: Delay Time Compensation

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 2.1. Delay time compensation Every mechanical switching part (e.g. relays, magnetic valves) possesses a delay time, i.e. between the triggering signal and the actual switching of the contacts passes a certain amount of time. Because of that, problems can arise during procedures in which positionings are carried out in a moved system.
  • Page 7 Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 A small numerial example shall serve the illustration: Assuming that the drive roll with the measuring system has a circumference of 360mm, so that one millimeter at the circumference corresponds exactly to one angle degree of the measuring system.
  • Page 8: Calculating The Delay Time

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 2.1.1. Calculating the delay time There are several possibilities for calculating the delay time of a relay or a valve. 2.1.1.1. Calculating the delay time through relocations that have already occured Program the switching point of the relay or valve during a standstill of the machine.
  • Page 9: Installation

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 3. Installation The unit is inserted into a cutout for front plate installation (see chapter "3.1. Dimensions" on page 9). Connect the groundig pins on the back of the encasement as well as the cable cover to a grounding point of the switchboard door in the shortest possible way.
  • Page 10: Electrical Connections

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 4. Electrical connections 4.1. Pin allocation CamCon with 8 or 16 outputs Pin 1: 0V for encoder Pin 2: Data A or + Pin 3: Data B or - Pin 4:...
  • Page 11: The Encoder

    The encoder is used for getting the actual position, necessary for the cam controller. Only encoders with an SSI interface can be connected to CamCon DC30. The SSI interface is a common interface for absolute single and multiturn encoders. The CamCon supplies the measuring system with 24Volt via this interface.
  • Page 12: Outline Of The Operator Terminal

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 5. Outline of the operator terminal 5.1. Frontview CamCon 5.2. The output display The output display shows the current states of the outputs. If a LED is illuminated, the corresponding output is active.
  • Page 13: Commissioning

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 6. Commissioning Before activating the device for the first time, please check its wiring (see chapter 4. Electrical connections). Attention: With induced loads the outputs have to be switched with a freewheeling diode.
  • Page 14: The Encoder Resolution

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 6.2.2. The encoder resolution The display shows the resolution of the encoder in steps per rotation. The CamCon operates with a standard encoder with a resolution of 360 steps per rotation. The resolution cannot be adjusted or changed.
  • Page 15: Cam Programming In The Programming Mode "0

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 6.3. Cam programming in the programming mode "0" 6.3.1. Selecting an output To initiate cam programming press the key for about 2 sec., until the display shows e.g. . This indicates that there is no programmed cam on output 1 in the 'Output selection' mode.
  • Page 16: Leaving Cam Programming

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 6.3.6. Leaving cam programming No matter in which programming mode you are, you can always leave cam programming by pressing key. The standard display appears 6.3.7. Examples for cam programming in the programming mode "0"...
  • Page 17: Programming Additional Cams On An Output

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 6.3.7.2. Programming additional cams on an output Task: A cam shall be programmed on output 2 from 300 to 330 in addition to an already existing cam, e.g. from 100 to 200.
  • Page 18: Deletion Of A Particular Cam

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 6.3.7.3. Deletion of a particular cam Task: The cam from 300 to 330 on output 2 shall be deleted. Solution: Press the key (for about 2 sec.), you enter the 'Output selection' mode...
  • Page 19: Cam Programming In The Programming Mode "1

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 6.4. Cam programming in the programming mode "1" 6.4.1. Selecting an output The cam programming is initiated as follows: Press the key for about 2 sec., until the display shows e.g.
  • Page 20: Examples For Cam Programming In The Programming Mode "1

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 6.4.5. Examples for cam programming in the programming mode "1" 6.4.5.1. Cam programming Task: After a complete deletion of the program memory and a successful initialization of the system, a cam shall be programmed on output 2 from 100 to 200.
  • Page 21: Outline Of Operations

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 7. Outline of operations 7.1. Switching the standard display Speed display (min -1 ) Press the key shortly Position display Speed display (min -1 ) Press the key shortly 7.2. Programming of the system constants...
  • Page 22: Watch Doc

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 8. watch doc The CamCon deactivates all output within 1ms when an error occurs. This behavior can be used as an extreme error message. Program a cam over the whole range of a chosen output (0 to 360 degrees) (security cam).
  • Page 23: Technical Data Of The Camcon

    Digitronic Digital Cam Switch Unit Automationsanlagen GmbH CamCon DC30 10. Technical data of the CamCon Multifunctional display for programming....7-segment, 5-digits, 13mm Number of outputs..........8 or 16 State display of the outputs .........a red LED each Number of programable cams ......500 Number of programs ...........1...
  • Page 24: Key Word Table

    Digital Cam Switch Unit Digitronic CamCon DC30 Automationsanlagen GmbH 11. Key word table Activation point, Shifting........................15; 19 Cable covers ............................9 Cam programming ........................15; 19; 21 Cam programming, Examples ......................16; 20 Commissioning............................13 Connections, Electrical........................... 10 Deactivation point, Shifting....................... 15; 19 Dead time compensation ........................

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