Mash Adventure 400cc Owner's Manual
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Mash Adventure 400cc Owner's Manual

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  • Page 2: Important Information

    ADVENTURE 400cc Important Information Please read the user’s manual carefully before going on the first riding. This manual contains a large amount of information of operation and cautions, which will help you to handle and control of the motorcycle. For your safety, please...

  • Page 3: Table Of Contents

    ADVENTURE 400cc INDEX Ⅰ、SAFE DRIVE……………………………………………1 Check-up of Spark Plug ………………………………………20 Operation Instruction …………………………………………1 Examination and adjustment of the valve clearance…………21 Safety Attention ………………………………………………1 Adjustment of the clutch………………………………………21 Preparation before Operation …………………………………1 Machine Oil Checking ………………………………………22 Proper Dress……………………………………………………1 Brake Checking………………………………………………22 Modification of the vehicle ……………………………………2 Examination of chain tension …………………………………27...

  • Page 4: Ⅰ、Safe Drive

    ADVENTURE 400cc ·keep the engine switched off and away from fire. SAFE DRIVE There exist harmful substance such as co in the waste gas , Operation Instruction please start engine at the draughty area This instruction book illustrates the notes for the standard and safe operation method, and basic maintenance.

  • Page 5: Modification Of The Vehicle

    ADVENTURE 400cc Modification of the vehicle · To avoid scalding by muffler , do not park the vehicle Any unauthorized modification of the vehicle or at the walkway . replacement of the original parts can not ensure driving · Passenger should attention that avoid scalded by the safety and is illicit.

  • Page 6: Checkout Proceedings Before Starting

    ADVENTURE 400cc 1. Make sure the work for the “ Pre-delivery Inspection” 3、Check the chain: A loose chain may fall off the chain was effected by your authorized Shineray distributors. The wheels; an extremely worn chain may break down, and...

  • Page 7: Driving Posture

    ADVENTURE 400cc gravitation well to get balance result. Driving posture Correct riding is the main ingredient of safe driving. Turning method ①Turning throttle grip to original position, using front 1. Eye: look straight ahead 2. Shoulder: relax and rear brakes.
  • Page 8 ADVENTURE 400cc Item Data Length 2205mm Width 810mm Dimensio Height 1350mm n & Wheelbase 1460mm Weight Min. ground clearance 310mm Complete vehicle weight Curb weight: 162kg, Frame type Cradle type Rake angle 26.5° central damping Front Tire size 90/90-21 Vehicle...
  • Page 9 ADVENTURE 400cc Sequence: I－N－Ⅱ－Ⅲ－Ⅳ-V Electric generator permanent magnet AC magneto Accumulator capacity 12V 11.2A.h Power supply system DC power supply, and the electric generator is only used to recharge the accumulator Fusible cutout Spark plug Chinese model DPR8Z Electrical Spark plug gap 0.6-0.7mm...

  • Page 10: Ⅳ、Parts&Subassemblies

    ADVENTURE 400cc IV、 PARTS&SUBASSEMBLIES Rear view mirror Meter Ignition & Steer switch lock Throttle twist grip Clutch lever Left handlebar Front brake lever Engine starter switches Horn switches Fuel tank lock Front turn light Fuel cock Seat assy Rear goods basket jonting assy...
  • Page 11 ADVENTURE 400cc Rear turn light Front shockabsorber Gearshift pedal Side stand Real shockabsorber -10-...

  • Page 12: Ⅴ、Parts Function And Operation

    ADVENTURE 400cc V、 PARTS FUNCTION AND OPERATION 1、Meter ⑴ ⑵ ⑶ ⑷ ⑸ ⒁ ⒀ ⑿ ⑹ ⑺ ⑻ ⑼ ⑽ ⑾ ① Neutral indicator ② Tachometer ③ Turn light indicator、④ Low oil alarm indication lamp ⑤"Clock" button ⑥ High beam indicator ⑦ The clock display: ⑧...
  • Page 13 ADVENTURE 400cc The instrument of oil quantity display using bar code display, the display range 1-5 lattice, change number transition time of 8 seconds. Show low oil alarm first lattice (low oil level indicator and the first oil quantity indicator is blinking), in the 5 paragraph of article oil, oil and low oil content alarm lamp shines.
  • Page 14 ADVENTURE 400cc I，Single mileage display mode, single mileage reset。 II，The average speed of display mode, the average value of zero velocity。 Warning: When driving motorcycles don't adjust the instrument, otherwise it will lead to out of control, resulting in personal injury or cause of the accident.

  • Page 15: The Ignition Switch

    ADVENTURE 400cc Do not fasten together with many other key with metal keys, keys and key buckle bruises or scratch motorcycle The ignition switch surface. (recommended the use of cloth or leather 2、 Keychain) Main Switch used to Start or switch off the Engine .

  • Page 16: Operation Of The Engine

    ADVENTURE 400cc 4. Ensure the key is on “ ” . 4. Keep the gearshift pedal on gear N. Warning: 5. Close the throttle grip and press electric starting Do not use mobile phone when refueling. switch (if 1-2 times cannot be started ) check the fuel Do not excessive gas, gas after you confirm the tank cap lock is on "...

  • Page 17: Switches On Handlebar

    ADVENTURE 400cc C. Requirements and reminding other vehicles when wait at crossroad, to 1). Never fully open the throttle when the new motorcycle avoid Confusion. has not been ridden for more than 1000km. Headlight Switch 2). When riding in each gear, the speed should less than 80% of its allowed speed (the opening of the throttle should be less than 80%), and shift the gear in time.
  • Page 18 ADVENTURE 400cc Direction indicator Throttle switch button  Electric Start Button Caution Push this button, make the engine start. ·Using improper wattage bulb will cause the turning Electric Start Button indicator switch failure , please use the proper wattage bulb for always .

  • Page 19: Gear Shift

    ADVENTURE 400cc be adsorbed more dust, causing the engine abnormal wear. Gear Shift 6、 Air filter cleaning and maintenance. the inlet of the joints Gear shift system is 5 international gear as the picture : of any leakage is not allowed, if in the region with more •Close the throttle grip , hold on the clutch grip and change...

  • Page 20: Ⅵ、Check-Ups, Adjustments And Maintenance

    XY400GY VI、Check-ups, Adjustments and Maintenance Follow the scheduled maintenance periods at a time before performing a self-test： VEHICLE MAINTENANCE SCHEDULE Odometer reading（Comment 1） Frequency Note X1000Km Project Month  Oil circuit  Oil filter  Throttle operation  Carburetor choke Comment Air cleaner filter element （2）...

  • Page 21: Fuel Oil Pipeline, Oil And Connecting Parts Inspection

    XY400GY （3）Replace once every two years or mileage interval indicated by replacing, in the former shall prevail, replace mechanical skills. Required maintenance schedule should provide vehicle maintenance intervals and matters need attention, motorcycles are the basic requirements should be maintained regularly, maintain a high level of security, reliability, and performance of emission control ·Based on this description assumes the motorcycles used for design purposes, sustained high speed action or in abnormal operation of wet dust require more frequent maintenance than the maintenance plan.

  • Page 22: Adjustment Of The Throttle Cables

    XY400GY Adjustment of the throttle cables 4). Adjust the sharp turning screw repeatedly until the Please confirm whether or not the adjusting nuts of throttle revolving speed of the engine stays at around 1500r/min cables function normally. 5). The sharing turning screw of idling speed has been Check whether or not the free travel of the throttle is in the adjusted in a normal condition before leaving the factory.

  • Page 23: Check-Up, Cleaning Of Air Filter

    XY400GY in the oil container, and screw on the draining plug anti- filter in washing the vehicle. The filter shall never be cleaned with gasoline on any clockwise. Drain the oil and then tighten the draining plug other agent of a low ignition point. and switch on the fuel cap.

  • Page 24: Examination And Adjustment Of The Valve Clearance

    XY400GY Adjustment of the clutch very hot and may break the engine. ★The adjustment of the clutch should be carried out ·Tighten the spark plug with hand firstly, then with wrench. Spark plug shouldn’t too tighten to break the after stopping the engine. screw on the cylinder.

  • Page 25: Machine Oil Checking

    XY400GY When the engine is at a operating temperature, the engine oil might be very hot, so do not make yourself burnt. Place the motorcycle flatly, take off the plug, then fill the engine oil in the container. Clean the plug thoroughly.
  • Page 26 XY400GY 10～20mm Adjustment of the free travel at the hand brake lever The free travel at hand brake lever may be readjusted by Brake discs correcting the adjusting bolt【1】. The position of the point -Brake discs worn out greater than 0.4mm would constitute a safty problem.
  • Page 27 XY400GY you wash your motorcycle often, please renew the brake fluid more frequent than usual. Brake fluid trends to absorb water, therefore, the older brake fluid may evaporate at low temperatures, which would cause the failure of the braking system. Examination of brake fluid level, Fr.
  • Page 28 XY400GY the brake pads. Substitution of the front brake pads Press the brake caliper towards the brake disc, and put the brake piston back into its basic position. Remove the clips 【1】and pull out the bolt【2】. Clean up the brake caliper and the support with compressed air.
  • Page 29 XY400GY Overheating of the braking system may cause failure Warning in extreme conditions. - Never use DOT5 brake fluid. Examination of rear brake fluid level - Store the brake fluid out the reach of kids The reservoir of the rear brake disc is set up on rear brake -Brake fluid can cause skin irritation.

  • Page 30: Examination Of Chain Tension

    XY400GY necessary, correct the chain tension. with the brake discs. Consequently, the braking performance would be influenced and it will damage the discs. Substitution of rear brake pads Push the brake caliper towards the chain wheel to move the brake piston back into its initial position. Remove the clip 【1】, pull out screw【2】and remove the brake pads.
  • Page 31 XY400GY Caution: When mounting the chain masterlink clip, the closed side of the masterlink clip must point in running direction. Meanwhile, check sprockets and chain guides to make sure there’s no wear-out, if there is, please replace it. Wear-out of the chain To check the wear-out of the chain, please follow the Warning instructions below:...

  • Page 32: Shock Absorber Adjustment

    XY400GY Caution: After adjusting, the labels on the right and left chain adjusters must be positioned identically in relation to the reference labels. Tighten the sprocket clamping screw. Tighten the nut to 35Nm. Tighten the bolt to 50Nm. 11. Shock absorber adjustment Check the basic setup of the telescopic front shock Before the shock compression damping absorber...
  • Page 33 XY400GY Warning Warning Please do not drop the engine oil onto the tyres or brake The shock absorber belongs to the high pressure discs as it would considerably compromise the road- pneumatic structure, user grip performance of the tyres and the braking effect. disassembled, gas;...

  • Page 34: Tire

    XY400GY ＜Tire pressure＞ Tighten the screw to 8Nm after readjusting the clamping screw. Front wheel 2．50-18/225 Please adjust the no-load spring according to the Specification Rear wheel 2．75-18/280 instruction of the picture aside. Front wheel One man drive Rear wheel Tire pressure Front wheel people...

  • Page 35: Battery Check

    XY400GY negative pole last. Caution: ·If tire pressure is not enough, or it has crack, damage or abnormal wear, would cause the steering wheel jitter Caution: and flat tire. -Never remove the cover【2】, or the battery will be ·This motorcycle equips without tire and inner tire, if there is a flat tire, please contact with designated damaged.

  • Page 36: Fuse Replace

    XY400GY the maintenance free battery. You can also apply such amperage are too high, the electrolyte will leak from the safety valve, which would reduce the capacity of device to test overload voltage, the stability of the battery. battery. In addition, this charging device will avoid overcharging of - Avoid quick charging as possible as you can..

  • Page 37: Rubber Part Of The Cable

    XY400GY Please use the alcohol to clean the bulb if with a bare -After the installation of front wheel, please operate the front brake lever continuously until the pressure is back hand contact with the light bulb.ep the warming after to normal.
  • Page 38 XY400GY type, condition and pressure, etc. may cause instability when riding. -After the installation of rear wheel, please operate -The size of the tyre can be found in the technical specifications sheet. the front brake lever continuously until the pressure -Each time before riding, please check the condition of is back to normal your motorcycle tyres to make sure there are no any sharp...
  • Page 39 XY400GY the connector is lubricating or not -38-...

  • Page 40: Ⅷ、Cleaning Main Points

    XY400GY VII Cleaning main points Cleaning the motorcycle To keep a good looking of the covers, please wash your motorcycle often. The best way to clean your motorcycle is to use warm water combining with detergent to mop up the dirt before using water to clean up.
  • Page 41 XY400GY might produces humid air causing erosion. Caution: Starting up the engine when the motorcycle is deposited will lead to harmful consequences. Because the engine does not reach an enough temperature, the vapor emerging from burning would coagulate, causing the valve and muffler rusty.

  • Page 42: Ⅸ、Electrical Diagram

    XY400GY VIII、ELECTRICAL DIAGRAM -41-...

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