Mash Seventy Five User Manual
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Mash Seventy Five User Manual

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Summary of Contents for Mash Seventy Five

  • Page 1 User Manual...
  • Page 2 Congratulations! You are the new owner of a MASH which embodies a new spirit, a new trend: a motorcycle with a cool new look and new design philosophy "Vintage", a new concept, synonymous with freedom. Please read this manual thoroughly before using your MASH.
  • Page 3 Note……Refers to special explanations to make maintenance or important descriptions more explicit. The user manual is an important and permanent document of the motorcycle. Please transfer the manual any new owner if you sell your vehicle to move up to your next MASH motorcycle.
  • Page 5 The instruction manual details the correct use and maintenance of the motorcycle. Observing the details in this manual will ensure your motorcycle will perform faultlessly for a long time. Your MASH dealer has skilled and well trained technical professionals who will provide the best maintenance and...

  • Page 6: Table Of Contents

    Table of Contents Specifications Seventy Five / Café Racer / Black seven ............. 8 Chapter 1 User Instructions ..................... 11 Chapter 2 Location of main components and controls ........... 13 Chapter 3 Controls and instrumentation ................. 14 Chapter 4 Recommendations on fuel and engine oil ............24 Chapter 5 Running-in of new motorcycle ................

  • Page 7: Specifications

    SPECIFICATIONS Mash Seventy Five 125cc Engine type Single cylinder 4-stroke, Air cooling Engine capacity 125cc Compression ratio 9.5:1 Idle speed 1.450 ± 100RPM Power max 11.6 HP at 8.750 rpm Torque max. 8.5 Kw at 9.000 rpm Ignition Speed max.
  • Page 8 Mash Café Racer 125cc Engine type Single cylinder 4-stroke, Air cooling Engine capacity 125cc Compression ratio 9.5:1 Idle speed 1.450 ± 100RPM Power max 11.6 HP at 8.750 rpm Torque max 8.5 Kw at 9.000 rpm Ignition Speed max ≥ 95 km/h...
  • Page 9 Mash Black Seven 125cc Engine type Single cylinder 4-stroke, Air cooling Engine capacity 125cc Compression ratio 9.5:1 Idle speed 1.450±100RPM Power max 11.6 cv at 8.750 rpm Torque max 8.5 Kw at 9.000 rpm Ignition Speed max ≥ 95 km/h...

  • Page 10: Chapter 1 User Instructions

    Chapter 1 User Instructions Instructions on safe riding of your motorcycle Always observe the traffic and licensing laws in your country and follow the five points below. Wear safety helmet A high-quality safety helmet is the most important item of personal protection in motorcycle riding.
  • Page 11 Position of serial numbers: Chassis number (or VIN code) Engine number Position of metal nameplate The chassis number (or VIN code) and engine number are necessary for registration of your motorcycle. The numbers are also needed when ordering components or spare parts. Write the numbers in the spaces below, for future reference.

  • Page 12: Chapter 2 Location Of Main Components And Controls

    Chapter 2 Location of main components and Controls Handle bar instrument Speedometer Front brake grip Speedometer RPM indicator Rearview mirror Ignition switch Clutch grip Left Accelerator Right handlebar handlebar switch switch Left side Injector Air filter Rear wheel Front wheel gear lever Central side Right side...

  • Page 13: Chapter 3 Controls And Instrumentation

    Chapter 3 Controls and Instrumentation Two keys are provided. Please use one key and put the other in a safe place for future use. Instrumental panel Reset counter Speedometer : Miles, Km/h General Odometer Indicates the total distance traveled by the motorcycle since its first use. Turn signal indicator Flashes when the indicators are in use...
  • Page 14 Gearshift indicator This indicator will show the current selected gear. There are 5 gears. When the gear shift is set in neutral only neutral indicator (N) is lit. High beam indicator lamp When the head light is in high beam, the indicator is lit. Trip mileage recorder Indicates the distance traveled on a day or a partial area.
  • Page 15 Ignition switch FIG. 1 There are four positions as follows OFF Position All circuits are isolated and the key can be removed. ON Position All igniting circuits are ON and the engine can be started. The key cannot be removed in this position. Lock the handlebar Position In order to lock the handlebar, turn the bar to the left, then insert the key.
  • Page 16 Before turn the key to position, park the vehicle with its side stand or central stand on firm ground. Do not try to move the motorcycle when the steering is locked Left handlebar control system Clutch Lever To start the engine or shift gear, pull in the clutch lever Hi/Lo headlight switch Used to alternate between the high and low beam settings.
  • Page 17 Remember to turn on the flashing light each time you change lanes or directions. Switch it off immediately afterwards. Horn button Push the button » to use horn. Right handlebar control system Engine shutdown switch This switch is a rocker switch. When it is in the " " or start position, the engine can be started.
  • Page 18 The starter motor should not be operated for more than 5 seconds otherwise overheating of the starter motor and excessive battery discharge may result. If starting fails after several attempts, refer to "Troubleshooting"). Accelerator The Accelerator grip is used to control the engine speed. To accelerate, turn the grip towards yourself.
  • Page 19 (1) Fuel level (2) Filler Do not fill the tank excessively. Never splash fuel onto a hot engine. Overfilling the tank can result in fuel leaking from the filler cap if there is expansion due to the machine being left in strong sunshine. During refueling the engine must be turned off and the ignition isolated.
  • Page 20 Warning When the transmission is in neutral position, the neutral indicator lamp is lit on the instrument board. Despite the lamp is lit, be careful to release the clutch grip slowly to make sure if the transmission is really in neutral position. When engaging into a low gear during high speed driving, the engagement of clutch may make a sudden increase in engine speed.
  • Page 21 Warning If you park the vehicle on sloped ground, please point it uphill and engage 1 gear. Make sure that stands up before setting off on your bike! Rear shock damper Spring adjustment The shock damper springs of rear wheel can be adjusted according to the payload, driving mode and road conditions.
  • Page 22 Original factory setting. Tool kit. The tools box is right of side cover. To open the box, insert the ignition key and turn it clockwise and take down the box cover.
  • Page 23 Chapter 4 Recommendations for fuel and oil Fuel Gasoline is inflammable and explosive. When handling gasoline, attention should be paid to prevent accidents. ● In places where gasoline is stored or handled, switch off the engine, do not smoke, and keep fuels away from naked flames or sparks. ●...
  • Page 24 Haute Degré de viscosité Faible C° -30 -20 -10 0 10 20 30 40 The use of SAE5 10W-30 4-stroke lubricant is recommended. Note : Lubricant shall be replaced at 1000km or about one month for the first time, and then every 3000km thereafter. Amount of oil : 1000 ml Note : Always check the oil level to make sure the oil quantity is correct.

  • Page 25: Chapter 5 Running-In Of New Motorcycle

    Chapter 5 Running-in of new motorcycle The importance of correctly running in a new vehicle was mentioned in Foreword. The correct running-in method is as follows. Maximum speed The maximum speed during running-in period is shown in the table. Maxi 70% of the throttle grip First 800 km <...
  • Page 26 Performing the initial service at the recommended 1000 km can guarantee a long engine life and the best engine performance.

  • Page 27: Chapter 6 Inspection Before Driving

    Chapter 6 Inspection before driving Before driving, make sure to carefully check the following items. Never ignore the importance of this inspection. Contents Purpose Smooth Free steering Steering handlebar Not loose Operate all lamps -- head light, tail light, brake light, instrument Lighting board lighting lamp, turning signal lamps Check for Proper oil level...

  • Page 28: Chapter 7 Essentials Of Driving

    Chapter 7 Essentials of Driving If it is the first time for you to drive this type of motorcycle, you are advised to practice on a road away from highways, until you have completely become familiar with the controls and operation of the vehicle. Before driving, make sure that the side stand is returned to the up position.
  • Page 29 Note : After the engine starts, immediately release the starting button, to avoid damage to the starter motor. If the engine does not start after 5 seconds, wait for 10 seconds before making another attempt to prevent damaging the battery and starter motor. In case of a failure in engine starting after two or three attempts, rotate the accelerator grip for 1/8 or 1/4 turns and try again.
  • Page 30 Start driving the motorcycle Precaution Start the engine with the transmission in neutral position, the clutch engaged and driver sitting in the normal riding position. Firmly press the clutch lever, wait a little moment, press down the gear lever to engage the first gear, rotate the accelerator grip slowly to you and smoothly and slowly release the clutch lever.
  • Page 31 Use of brake and parking method Rotate the accelerator away from you to fully close the throttle. At the same time, apply the front and rear brakes with even force. Use gear shifting to slow down. Before the motorcycle is stopped, firmly press the clutch lever, shift into neutral gear and observe the neutral indicator to make sure the neutral gear is engaged.

  • Page 32: Chapter 8 Inspection And Maintenance

    In the light of safety, it is advisable for the inspection and maintenance to be done by your dealer and their qualified maintenance staff. Precaution Only use genuine MASH parts, sourced from your nearest MASH stockiest. The use of inferior or pattern parts can lead to premature failure and invalidation of your warranty After correct running-in of 1000 km, it is essential that the initial maintenance procedure is carried out.
  • Page 33 Cylinder head nut and exhaust pipe bolts Caption : Inspection : I / Tightening : S / Cleaning : C / Replace : R Note that the maintenance interval is 3000 km. Do not forget to stamp the manual provided by your MASH dealer.
  • Page 34 Lubrication Table Interval Every 6000 km or 6 Every 12000 km or Item months 12 months Engine oil or Accelerator cable Engine oil or Clutch Cable Speedometer Cable Grease (2) Driving chain Lubricate every 1 000 km (3) Brake cam shaft Grease (2) Accelerator Grease (2)
  • Page 35 During use, the fluid level must be kept between the upper limit and lower limit. Once the battery has been used, no sulfuric acid shall be added. If the fluid level drops below the lower limit, fill with distilled water to the upper limit.
  • Page 36 In case the electrolyte gets in your eyes, immediately wash the eyes with plenty of clean water for at least 15 minutes, before seeking medical attention. In case electrolyte is drunk, drink a large amount of water or milk. Keep away batteries away from reach by children. Electrolyte filling Before filling electrolyte, remove battery from the vehicle.
  • Page 37 Spark plug After the first 1000 km and every 3000 km thereafter, clean off any carbon deposits from the spark plug by using a small steel wire brush or a spark plug cleaner. Readjust the spark plug gap with a thickness feeler to keep it between 0.6 - 0.8 mm.
  • Page 38 Engine oil The longevity/service life of the engine depends on the quality of the oil used, the frequency of its replacement and the checking of the oil level.
  • Page 39 Check the engine oil level 1. Fil cap 2. Porthole F : Level maxi. L : Level mini. Warning The porthole shows the oil level. When oil level is low, never start the engine. Fill with recommended grade of oil until the oil level is just below the upper limit of oil window Replacement of engine the oil and oil filter Replace the engine oil after the first 1000 km and every 3000 km thereafter.
  • Page 40 Remove drain plug from strainer cover under the engine to drain oil. Tighten the oil drain ring and fill with fresh engine oil using the oil filler, before gently tightening the top cover. Note : Always check the oil level to make sure the oil quantity is correct. Start the engine and allow it to run at idle speed for several seconds.
  • Page 41 We thoroughly recommend that all work on the braking system of this machine be carried out by your MASH distributor/stockiest. Front brake For the brake, the distance from brake off status to braking action is known as "free play".
  • Page 42 Warning Disc brakes are part of a high-pressure system. For your safety, the replacement interval for the hydraulic oil should not exceed the interval specified in the maintenance schedule of the manual. Brake fluid It is harmful if brake fluid is drunk by mistake or contacts the eyes or skin. If it is drunk by mistake, spit it out by force.
  • Page 43 Brake pads Check the brake pads to see if the wear is approaching the wear line. If wear exceeds the mark, the brake lining should be replaced with a new MASH approved parts. Do not drive immediately after replacing a new disk brake lining. Press the braking grip several times to allow the brake lining to fully extend, or until pressure is felt in the brake lever.
  • Page 44 Front brake light switch The front brake light switch is located below the brake lever. Loosen the screw and move the switch position back and forth to find the point where the lamp is lit immediately when pressure is applied but before the lever is fully pressed. Rear brake Adjusting the rear wheel brake pedal: The rear brake is a disc brake.
  • Page 45 Regularly degrease the rear brake disc (5) to ensure optimum braking performance at all times. In the event of a brake fluid leak, contact your MASH dealer. In the event of a braking problem, contact your Mash dealer. Brake Fluid Type : DOT4 Rear brake light switch Rear brake light switch is located at the right side of chassis.
  • Page 46 Silencer Please keep away from the motorcycle silencer after a long time driving, to avoid being burnt. Fuse The fuse box is located inside the guard board on the right side of the chassis. A fuse is provided for the electrical system. In case of any trouble with the electrical system, check the fuse first.
  • Page 47 Replacement of bulb The rating of bulbs can be found in Chapter 13 Parameter List. Always replace a bulb with a new one of the same rating. Otherwise, an overload to the electrical system may be caused. Precaution The head light is a reflection lamp. Do not touch the reflector during bulb replacement, so as to prevent reduction of service life.
  • Page 48 Take out the air filter foamed plastic sleeve shell. Separate the foamed plastic from the outer frame. Precaution During cleaning the filter element, check for any damage to the filter element and replace when necessary. Never start the engine without the filter element installed, or the engine wearing may be increased Clean the foam type filter as follows: 1、...
  • Page 49 Injection : Your Mash motorcycle is equipped with an Electronic Fuel Injection (EFI) system to optimize the air / fuel mixture. No adjustment of the system is possible without specialized skills and equipment. If the EFI lamp is switched on, it’s...
  • Page 50 Adjustment of throttle cable free play 1. Locking nut 2. Adjuster Loosen the locking nut. Rotate the adjuster to make the wire clearance between 0.5 - 1.0 mm. After clearance adjustment, tighten the locking nut once again. Warning After accelerator cable adjustment, check the operation of accelerator grip. Engine idle speed should not increase due to the adjustment, and the grip shall return to the closed position automatically.
  • Page 51 Loosen the nut (1) and turn the tension ring of the lever (2) fully clockwise. Unscrew the lock nut of the cable tension ring (5) before turning the ring (4) in one direction and then the other until the clearance of the lever reaches approximately 4 mm.
  • Page 52 20 - 30 mm Precaution The open end of driving chain split link shall point away from the direction of rotation. 1. Chain connector clip 2. Direction of rotation Cleaning and lubrication of driving chain Dirt on the driving chain may intensify the wearing of the chain and sprockets. Therefore, clean the driving chain every 1000 km with cleaning solvent, and lubricate it with special chain lubricant or engine oil.
  • Page 53 Pressure 125cc : Avant - 1,60kg / Arrière - 2,00 kg When driving a motorcycle with over-worn tires, the driving stability is poor and loss of control may follow. When the depth of front wheel tread pattern is reduced to 1.6 mm or less, it is advisable to replace the tyre. When the tread pattern of rear wheel is reduced to 2 mm or less, replace the tyre with a new one.

  • Page 54: Chapter 9 Measures To Reduce Pollution

    Chapter 9 Measures to Reduce Pollution To reduce exhaust emission and noise pollution, please follow the points below: Use unleaded gasoline 95 or 98 Do not use fuel SP95 E10. Observe any abnormal engine noise and stop immediately if you suspect a fault has developed Ride sensibly within your capability, and do not accelerate or brake excessively...

  • Page 55: Troubleshooting

    Chapter 10 Troubleshooting If the engine cannot be started, check the following items to locate the cause. If there is fuel in fuel tank. 1、 If fuel flows from the fuel valve to the carburetor. 2、 Disconnect the fuel pipe from carburetor and turn the fuel valve to open 3、...

  • Page 56: Chapter 10 Troubleshooting

    If the motorcycle is still in warranty period, be sure to contact your distributor before making any attempt to repair by yourself. Tampering with the vehicle in warranty period may invalidate the basis of warranty. (Refer to the warranty book provided by the authorized MASH dealer.)
  • Page 57 Table of Engine Troubleshooting Trouble Remedy • • • Oil stained spark Remove, clean and plug dry it Sparking • Broken spark plug normal in high • magnetic core or Replace spark plug voltage cable and no broken electrode sparking in •...
  • Page 58 • Adjust free play or • Slipping clutch replace clutch, friction lining and spring • • Too tight chain Adjust tension • Unreleased brake • Adjust brake clearance (Refer to the warranty book provided by the authorized MASH dealer.)

  • Page 59: Chapter 11 Storage Method

    Chapter 11 Storage Method If the motorcycle is not used for a long time in winter or other seasons, it is necessary to carry out special maintenance with appropriate materials, equipment and techniques. Motorcycle When a motorcycle is not used for a long time, make preparation before storage: Wash the motorcycle, park it with the central stand on a solid and flat ground and prevent it from rolling.
  • Page 60 Steps during storage For a conventional battery, check electrolyte level every month. If the fluid level is low, replenish it with distilled water or pure water to the highest level mark. (Never use electrolyte or tap water) Insufficient battery power may cause difficulty in engine starting. If this occurs, immediately recharge the battery for 15-20 hours.
  • Page 61 The copyright of this Manual is owned by SIMA. Without prior permission by our company, no part of the manual shall be reproduced, quoted or reprinted. All information, descriptions pictures and specifications in the manual are the latest before publishing. Owing to improvement or other changes, the contents of the manual may differ from actual conditions.
  • Page 62 Your MASH Stockist mash-motors.fr...

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Cafe racerBlack seven

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