NV5/NV3.5 Troubleshooting Manual Table of contents Contents Release control record Responding to alarms Corrective maintenance Electrostatic protection Identifying an alarm Troubleshooting tips 1-23 Removing and reinstalling RF power modules 1-29 Using the RF power module extension test jig 1-31 Troubleshooting RF power modules...
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NV5/NV3.5 Troubleshooting Manual Table of contents OEM code to manufacturer’s cross-reference Common abbreviations/acronyms Wiring/connector lists Wiring lists provided Wiring lists not provided Connector mating information Wire colours Printed wiring board patterns Reading Electrical Schematics Component values Graphic symbols Logic symbols...
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NV5/NV3.5 Troubleshooting Manual Release control record Issue Date Reason 2011-11-10 Release 3 of product (NARF50B) 2012-10-01 Table 1.1: Troubleshooting Alarms - updated alarm descriptions Table 4.3: For 1-phase ac input, changed destination of wire # 4 to TB2-2A1. 2014-12-10 Section 1: added step 1 to Troubleshooting Tips for AUI Screen Lockup (supports software release 4.2.7...
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NV5/NV3.5 Troubleshooting Manual Page viii Issue 3.2 2014-12-10...
Troubleshooting RF power modules - see page 1-33 • Fan, IPA and Module Power Supply Replacement - see page 1-43 If none of the procedures and alarms described in this section address your problem, contact Nautel for assistance. See “Technical support” on page...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms On-air troubleshooting On-air troubleshooting can be performed from a remote location, or locally at the transmitter site. Remote troubleshooting Remote on-air troubleshooting consists of monitoring the transmitter's radiated signal using an on-air monitor or via a LAN connection, and observing the status of each remote fault alarm indicator.
NV5/NV3.5 Troubleshooting Manual Responding to alarms NOTE: Reduce the RF output level to a minimal value when troubleshooting faults in the power amplifier stage while the transmitter’s RF output is connected to the antenna system. Electrostatic protection The transmitter's assemblies contain semiconductor devices that are susceptible to damage from electrostatic discharge.
NV5/NV3.5 Troubleshooting Manual Responding to alarms Identifying an alarm The best way to identify an alarm is by viewing the front panel’s Transmitter Status page (Figure 1.1). If an alarm exists, the Status button at the bottom of the AUI display will be red. Press or click the Status button to go to the Transmitter Status page.
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Responding to alarms 4. If the troubleshooting and subsequent replacement of a suspect PWB or RF power module does not remove the fault condition, contact Nautel. NOTE: Before undertaking any troubleshooting, record all AUI meter readings and note if any other alarms are displayed on the Transmitter Status page .
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Switching power supply LEDs Each switching power supply contains two LEDs that provide specific status indications. The AC OK LED indicates the status of the incoming ac source to the supply. The LED is green when the ac source is at its normal operating level (between 175 and 180 V ac) and off when the ac source is below an acceptable level or is not present.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Table 1.1: Troubleshooting Alarms Alarm (with Prefix) Description and Troubleshooting Action Controller: +12V This alarm occurs if the +12 V supply from SBC/AUI power supply A Supply A (or B) Fault (U1) or B (U2) is outside its acceptable voltage range (between +10.8 and +13.2 V).
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Controller: Check This alarm occurs when a non system inhibiting fault has occurred Active Exciter within the active exciter. The transmitter will likely resume operation. Examples of such faults are IBOC data loss, fan failure, high temperature, or an exciter low voltage power supply rail voltage is out- of-tolerance.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Controller: EEP Fail This alarm occurs if there is no valid EEPROM meter scale data to Meter Scales load. All calibrated meter scales will revert back to their failsafe default values.
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Forward Power the high forward power threshold [1.036 times the maximum power setting for all modes; e.g., 5,698 W (NV5) or 4,274 W (NV3.5) for FM mode]. This alarm occurs only if the exciter ALC cannot respond fast enough to transmitter load changes. Suspect the control/interface PWB (A1).
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Reflected Power exceeds the high SWR threshold [138 W (NV5 or NV3.5) for FM mode, 98 W (NV5 or NV3.5) for FM+HD mode, 40 W (NV5 or NV3.5) for HD mode]. Check for associated alarm(s) that may have caused the alarm and refer to their troubleshooting action. Inspect the antenna and transmission line system for damage or de-tuning, else suspect the control/interface PWB.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Controller: IPA PS A This alarm occurs if IPA power supply module A (U9) or B (U10) is (or B) AC Fail reporting an ac failure, indicating its ac input voltage is less than 175 V ac.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Controller: Low This alarm occurs if the backup battery voltage falls below an Battery/Memory Fail acceptable level (2.7 V). Check the battery voltage (with ac power on). If battery voltage is low, replace battery. If battery voltage is OK, cycle ac power (off, then on).
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Foldback exceeds the SWR foldback threshold [198 W (NV5 or NV3.5) for FM mode, 141 W (NV5 or NV3.5) for FM+HD mode, 57 W (NV5 or NV3.5) for HD mode) due to a gradual degrading load match. Each time the SWR foldback threshold is exceeded, the transmitter’s forward power...
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This alarm occurs if the transmitter’s peak reflected power exceeds Shutback the SWR shutback threshold [2:1 SWR, 600 W (NV5 or NV3.5) due to a transient SWR condition (arc or lightning) within the output transmission line or antenna system. Attempt to reset the latched condition by pressing Reset .
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Exciter A/B: Digital 1 This alarm indicates the corresponding digital input level is too low (or 2) Low (default threshold is 22.5 dB below full scale). Typically accompanied by a Primary (or Secondary) Digital SRC Unlock alarm (see associated troubleshooting action).
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Can occur of the exciter has been power-cycled, but the transmitter has not, in which case the alarm should clear on its own. If the alarm persists, contact Nautel. Exciter A/B: Need This alarm indicates that NVE setup changes have been made, Reboot For Settings typically via the Hardware Configuration page of the AUI.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Exciter A/B: PA Over This alarm occurs if the temperature sensed within the exciter’s RF Temperature power stage exceeds 70°C (158°F). The exciter’s RF output is reduced to 0 W. Check the exciter fan’s air path.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Exciter A/B: +15V This alarm occurs if the associated low voltage dc supply is 10% high Fail, -15V Fail, +5V or 10% low. Fail, +3.3V Fail, +1.8V Fail, +1.2V Fail...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Module #: IPA (Module LED = red) This alarm occurs if the IPA’s peak forward power Forward Shutdown exceeds the AUI adjustable IPA Forward High threshold for the operating mode and frequency by more than 10 W.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Description and Troubleshooting Action Module #: PS 1 (or 2) (Module LED = green/red or amber) This alarm occurs if one of the AC Fail two module power supplies (1 or 2) is reporting an ac failure, indicating its ac input voltage is less than 175 V ac.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Table 1.2: Module Replacement Module Replacement Procedure RF Power Module page 1-27 Power Amplifier PWB page 1-34 Module Cooling Fan page 1-39 Control/Interface PWB page 1-39 Remote Interface PWB page 1-40 Low Voltage Power Supplies...
If the local AUI screen locks up, try the following to restore normal AUI operation: 1. At the transmitter, press the Nautel logo icon in the upper, left corner of the local AUI screen. This should reload the AUI and return you to the login screen. Enter your username and password and continue operation.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Controller: EEP Fail alarms There are five different alarms that can be displayed that indicate an EEPROM failure has occurred. When any of the Controller: EEP Fail Configuration , Controller: EEP Fail Meter Scales , Controller: EEP Fail Module Thresholds , Controller: EEP Fail Remotes , or Controller: EEP Fail Thresholds is displayed, the associated stored parameter information reverts back to failsafe default values.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms 2. Attempt to reset the alarm by resetting one of the defaulted parameters to its desired value or state. Even if no parameter requires resetting, it is necessary to re-write at least one parameter. Press Apply in the applicable AUI screen.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Figure 1.2: Module Status Screen RF power module fault validation Each RF power module has a multi-colour LED on its front panel, which can help in identifying a fault and allowing you to determine whether remedial action is required now or later.
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RF power module removed. If you have purchased the RF power module extension test jig (Nautel Part # 206-5350), you can use it to test and troubleshoot RF power modules before returning them to service. Refer to “Using the...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms • When maintenance is complete and it is safe to return the transmitter to normal service, enable all RF power module supplies by setting the switch on the front of the associated RF power module(s) to its ‘up’ position.
NV5/NV3.5 Troubleshooting Manual Responding to alarms Removing and reinstalling RF power modules Removing an RF power module 1. Confirm the location of the RF power module that is being removed. Note the alarm text includes a Module number (1-2) that is not identified on the RF power module. See Figure 1.3 on page 1-30...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Figure 1.3: RF Power Module Numbers/Locations Partial Front View - Door Removed for Clarity Enable/Disable Switch Page 1-30 Issue 3.2 2014-12-10...
Using the RF power module extension test jig The RF power module extension test jig (Nautel Part # 206-5350) is an option available from Nautel that allows convenient troubleshooting access to an RF power module while it is still electrically connected to the transmitter.
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(INSERTED IN MODULE POSITION) MODULE COVER RUNNER NV MODULE EXTENSION SUPPORT 4. Obtain the NV module extension support (Nautel Part # 206-5330). Install the extension support at the front of the transmitter as shown in Figure 1.4. Secure the extension support using two M5 screws, which are pre-existing on adjacent modules (e.g., modules 1 and 3).
5. Obtain the RF power module to be tested. Remove the RF power module’s right-hand side cover and, using four M4 screws from the cover, install the module cover runner (Nautel Part # 206-5355) at the bottom of the module’s open side. The runner provides added mechanical stability for the module under test while its cover is removed.
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If a failure occurs, you must replace the entire power amplifier PWB, rather than an individual FET. A spare power amplifier PWB (NAPA20A) is provided in the transmitter station spares kit, if purchased. To order a station spares kit contact Nautel. Failure to observe this recommendation may void your equipment warranty or cause further failures.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms 5. Spread a small amount of thermal compound (Nautel Part # HAG39, from the station spares kit), thinly and evenly, on the bottom of the FET flange on the new PA PWB. 6. Secure the PA PWB on the module's heat sink using the six screws removed in Step Ensure correct orientation (same as the adjacent PWB).
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NV5/NV3.5 Troubleshooting Manual Responding to alarms PA Biasing Procedure This procedure describes how to enter the bias data for a replacement PA PWB and store it in the RF power module's EEPROM using the controller debug port and menu. Bias data will be provided on a tag attached to the replacement PA PWB.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms NV Controller - 1201370715.41 (2008-01-26T18:05:15) Main Menu ========= Analog Outputs Factory Defaults Channel Interrogation RTC Calibration Presets Enter your choice: 5. Select option 3 - Channel Interrogation. The following menu will display: Channel Interrogation...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms 7. Select option 1 to perform a GET command. This allows you to read and verify the stored bias values. The following channel numbers are displayed for the PAs and IPA: 0x0088 0x0089 0x008A...
2. Remove and retain the cooling fan’s two M3 captive screws that secure the fan to the module. 3. Obtain a replacement fan (Nautel Part # ZAP50) from the site spares kit, if purchased or a suitable equivalent (vendor part # is Minebea Motor Mfg. Corp. 3115RL-07W-B79-E51).
NV5/NV3.5 Troubleshooting Manual Responding to alarms Remote interface PWB replacement See Figure MD-1 in Section 6 of this manual. 1. Open the front door to gain access to the remote interface PWB (A2). 2. Remove all customer interface wiring from the remote interface PWB. Note the destination of each wire for ease of reconnecting.
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Remove the LVPS module and its mounting plate from the transmitter. 5. Remove the two M4 screws that secure the LVPS module to its mounting plate. 6. Locate or obtain a replacement LVPS module (Nautel Part # UG68). Reverse Step 1 Step 5 to reinstall the new LVPS module.
5. Remove the two M4 screws that secure the +12 V power supply module to its mounting plate. 6. Locate or obtain a replacement +12 V power supply module (Nautel Part # UG57). Reverse Step 1 Step 5 to reinstall the new +12 V power supply module.
NV5/NV3.5 Troubleshooting Manual Responding to alarms Fan, IPA and Module Power Supply Replacement WARNING: Lethal voltages exist inside the transmitter when power is on. Follow replacement instructions carefully to ensure safety for maintenance personnel during power supply replacement. Figure 1.7: Location of Various Power Supply Modules...
The transmitter should resume normal operation and the alarm should clear. 4. If you have purchased the power supply extension assembly (Nautel Part # 206-5750), you can use it to bench test and troubleshoot power supplies before returning them to service.
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NV5/NV3.5 Troubleshooting Manual Responding to alarms 5. Carefully push the power supply to be tested along the runners of the power supply support so that its card-edge connector mates with the support. 6. Test or troubleshoot the power supply as desired.
NV5/NV3.5 Troubleshooting Manual Responding to alarms Single-Board Computer (SBC) Replacement Figure 1.8: Single-Board Computer U6U1 (on the back of the front door) U6W2P1 (U6W2P2 mates with (mates with COM3) U5-COM) (mates with CN4) black wire top-right red stripe bottom; (mates with RST1)
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Remove the SBC from the front door by removing its four M3 securing screws. 4. Locate or obtain the replacement SBC (Nautel Part # 206-8973). If the replacment SBC does not contain a card (U5) (see Figure 1.8 on page...
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NV5/NV3.5 Troubleshooting Manual Responding to alarms Figure 1.9: Upgrade Software - About screen indicates a controller upgrade is available in version 2.7 Page 1-48 Issue 3.2 2014-12-10...
Remote interface PWB (NAPI115A) - see page 2-2 • RF power module (NAA56/01D) - see page 2-3 NV5/NV3.5 electrical schematics The descriptions in this section all refer to the NV5/NV3.5 electrical schematics listed in Table 5.1 on page 5-5 of the NV5/NV3.5 Troubleshooting Manual.
NV5/NV3.5 Troubleshooting Manual Detailed Circuit Descriptions Digital inputs RFI filtering is provided on all digital input lines to ensure transmitter operation is not interrupted due to RF pick up on control lines. Opto-couplers buffer/isolate the external circuits and prevent unwanted transients from affecting transmitter operation. The digital inputs on connector J24 are shifted in through shift register IC U42.
See electrical schematics Figures SD-22 through SD-27. Each RF power module (1 and 2) provides up to 2750 W (for NV5) or 2062.5 W (for NV3.5) of RF output power and is comprised of an IPA PA PWB (A9), eight PA PWBs (A1 through A8), a power module interface PWB (A10), a module splitter PWB (A11) and a combiner PWB (A12).
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NV5/NV3.5 Troubleshooting Manual Detailed Circuit Descriptions The RF Drive input is applied to cable T1, which is connected as a balun to provide balanced, 180° out-of-phase, RF drive signals to the individual gates of dual N-channel power MOSFET (Q1). Cables T2:A and T2:B, as well as capacitors C2, C6, C7 and C17, inductor L2 (part of R12/R13 leads) and resistors R5, R8 through R10, R12 and R13 provide impedance matching, which transforms the 50 ohm input to low impedance for application to Q1.
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NV5/NV3.5 Troubleshooting Manual Detailed Circuit Descriptions PA fail detection The voltages across resistors R88, R90, R93, R96, R98, R99, R101 and R103, representative of the individual PA currents, are applied to differential amplifiers U25, U27 through U29, U31 through U33 and U35. Their output voltages are applied to input channels of multiplexer U30. PA 1 CUR through PA 8 CUR test points are provided at the module's front panel for monitoring.
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NV5/NV3.5 Troubleshooting Manual Detailed Circuit Descriptions associated power supply module. A dc voltage, proportional to the module temperature, is applied to the INTAKE TEMP (TP18) or EXHAUST TEMP (TP2) test point, which are available on the module's front panel. These voltages will be approximately 0.8 V at 25°C and will be approximately 3.9 V at 100 C.
When the nautel nomenclature is known: • Refer to the family tree (Figure 3.1) and identify the block(s) associated with the Nautel nomenclature. At the bottom of the main family tree block, a reference is made to “See Part Number Index Tables”. Locate the part's reference designation in the identified reference designation list in this section, noting they are sorted alphanumerically.
Nautel part To obtain the full reference designation for a specific part the Nautel configuration control number must be located in the family tree (Figure 3.1) to include the reference designation of all higher level assemblies.
Nautel's normal supply source for that part. Note: OEM code 37338 is listed for parts manufactured by Nautel or to a Nautel control drawing. United States of America customers should refer all replacement part orders to Nautel Maine Incorporated (OEM code 57655).
NV5/NV3.5 Troubleshooting Manual Parts Lists Common abbreviations/acronyms The following abbreviations/acronyms may appear in the Description of Part column: • Denotes item is designed to be installed using Surface Mount Technology. • Denotes item is a Mass Termination Assembly connector. •...
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NV5/NV3.5 Troubleshooting Manual Parts Lists Table 3.1: OEM Codes / Manufacturers OEM Code Manufacturer OEM Code Manufacturer PANAS Panasonic SL575 Meanwell Sales Information PHOENIX See 5Y407 See 54583 SARONIX Saronix TEXAS See ER737 SAW84 IEI Technology Corp. U3040 ST Microelectronics...
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NV5/NV3.5 Troubleshooting Manual Parts Lists Figure 3.1: NV5/NV3.5 Family Tree NV5 OR NV3.5 5 kW (NV5) or 3.75 kW (NV3.5) FM BROADCAST TRANSMITTER NARF50B CONTROL/INTERFACE PWB REMOTE INTERFACE PWB NVE50 - 50 W FM EXCITER (A) NVE50 - 50 W FM EXCITER (B)
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NV5/NV3.5 Troubleshooting Manual Parts Lists Figure 3.2: NV5/NV3.5 Family Tree (continued) RF POWER MODULE RF POWER MODULE NAA56/01D (SAME AS A18) A18A1 - A18A9 A18A10 PA PWB, HD POWER MODULE INTERFACE PWB NAPA20C/01 NAPI104/03 A100 UPS INTERFACE ASSEMBLY A18A11 A18A12...
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206-1004-02 Cable Set Assy, NV PowerModule RLS 3 REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Toroid, Ferrite, 12.7mm, K Mtl LA02 11-262-K 33062 Toroid, Ferrite, 12.7mm, K Mtl LA02 11-262-K 33062 Toroid, Ferrite, 12.7mm, K Mtl LA02 11-262-K 33062 Toroid, Ferrite, 12.7mm, K Mtl...
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206-8108-05 LV Cableform Assy - NV5/NV3.5 REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Capacitor, Ceramic, 0.001uF 10% 200V CCG01 CKR05BX102KRV 91929 SPRAGUE Capacitor, Ceramic, 0.001uF 10% 200V CCG01 CKR05BX102KRV 91929 SPRAGUE Not Used NOT USED 37338 Not Used NOT USED...
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Continued from previous page 206-8108-05 LV Cableform Assy - NV5/NV3.5 REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Not Used NOT USED 37338 Not Used NOT USED 37338 Conn, Recept, Mate-N-Lok, 3 pin, Mini JT40 172234-1 09482 Conn, Contact, Socket, 22-18,Mate-N-Lok...
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206-8170-01 4 Way RF Drive Splitter PWBAssy (NV5) REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Not Used NOT USED 37338 Not Used NOT USED 37338 Conn, BNC, Recept, Rt Angle, PWB Mt JS21 R141665161 0GP12 Conn, BNC, Recept, Rt Angle, PWB Mt...
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Continued from previous page NAPC156A Control/Interface PWB Assy, NV Series REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C156 Not Used NOT USED 37338 C157 Not Used NOT USED 37338 C158 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805 CCFS07 C0805C104K5RAC 31433 C159 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805 CCFS07 C0805C104K5RAC 31433 C160 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805...
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Continued from previous page NAPC156A Control/Interface PWB Assy, NV Series REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Not Used NOT USED 37338 Not Used NOT USED 37338 Conn, Post Shunt, 2 Pos, .10 Centreline JQ15 390088-2 09482 Conn, Post Shunt, 2 Pos, .10 Centreline...
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Continued from previous page NAPC156A Control/Interface PWB Assy, NV Series REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R264 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R265 Not Used NOT USED 37338 R266 Not Used NOT USED 37338 R267 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R268 Resistor,SMT,MF,0.0ohms,Jumper,0603...
NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Section 4: Wiring/connector lists This section contains the wiring information for the hard-wired assemblies of the transmitter, and applicable connector mating information. Wiring lists provided Wiring lists are provided in tabular format. Table 4.1 on page 4-2 lists the tables containing wiring information.
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(page 4-2) Table 4.5 Wiring List - NAE104A & /01 NVE50 Exciter (page 4-11) Table 4.7 Wiring List - Ac Distribution Assembly (Nautel Part # 206-5150-01) (page 4-13) Table 4.8 Wiring List - NAA56/01D RF Power Module (page 4-14) Table 4.2: Connector Mating Information Provided...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.3: Wiring List - NV5/NV3.5 Transmitter Source Destination Wire # Colour Size Remarks TB2-2B4 DS1-X2 White TB2-3B4 DS2-X1 TB3-1B4 DS2-X2 White TB3-2B4 DS3-X1 TB3-3B4 DS3-X2 White Not Used Black Station Ref Gnd Black Station Ref Gnd...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.3: Wiring List - NV5/NV3.5 Transmitter Source Destination Wire # Colour Size Remarks P10-1 P11-1 White P10-2 P11-2 Black P12-1 P13-1 White P12-2 P13-2 White P12-3 P13-3 Black P12-4 P13-4 Black P16-1 P17-1 White...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.3: Wiring List - NV5/NV3.5 Transmitter Source Destination Wire # Colour Size Remarks P4-E Grn or Grn/Yllw P5-L U2-1 (L) Brown P5-N U2-2 (N) Blue P5-E U2-3 (GND) Grn/Yllw P6-L U4-8 (L) Brown P6-N...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.4: Connector Mating Information - NV5/NV3.5 Transmitter Connector Mate Remarks A14B1P1 A15J4 REJ LD A FAN 1 A14B2P1 A15J5 REJ LD A FAN 2 A14W1P1 A15J2 REJ LD A PWR SAMPLES A100W1P1 A100J3 used only when A100 is installed...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.4: Connector Mating Information - NV5/NV3.5 Transmitter Connector Mate Remarks U5-VGA U6U1-VGA1 AUI VGA U5-COM U6W2P2 AUI COM U5-DC INPUT AUI DC INPUT U6B1P1 U6U1-FAN1 SBC FAN U6W1P1 U6U1-COM2 SBC Streaming Bus U6W1P2 W16P2...
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NV5/NV3.5 Troubleshooting Manual Wiring/connector lists Table 4.4: Connector Mating Information - NV5/NV3.5 Transmitter Connector Mate Remarks W17P1 A1J17 SBC External Serial W17P2 U6-COM1 SBC External Serial Not Used Not Used W20P1 A13A1J1 FWD PWR SAMPLE W20P2 A1J18 FWD PWR SAMPLE...
• Capacitor values are shown in microfarads (uF) • Unidentified diodes are part number 1N4938 (Nautel Part # QAP29) Graphic symbols The graphic symbols used on electrical schematics are in accordance with American National Standard ANSI Y32.2-1975 - Graphic Symbols for Electrical and Electronic Diagrams.
NV5/NV3.5 Troubleshooting Manual Reading Electrical Schematics Unique symbols Nautel uses unique symbols on electrical schematics to describe logic (two-state) signals. These signals differ from single-state signals or analog signals that may have multiple values. Type of inputs and outputs On electrical schematics, names used to describe logic (two-state) input and output signals are prefixed with a # symbol.
3-1. Follow the family tree branches to the block that contains the desired reference designation, and associated Nautel nomenclature (e.g., NAPI104/03 Power Module Interface PWB ). Note the reference designations and Nautel nomenclatures of all higher assemblies in the path.
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2. Follow the family tree branches to the block that contains the desired reference designation, while noting the Nautel nomenclatures and names of all higher assemblies in the path. Example: A18 NAA56/01D RF Power Module > A18A10 NAPI104/03 Power Module Interface PWB .
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Table 5.1: List of Electrical Schematics Figure # Title SD-1A NV5/NV3.5 Transmitter - Ac-Dc Power Stage, 3-Phase, 180-264 V ac (Sheet 1A of 3) SD-1B NV5/NV3.5 Transmitter - Ac-Dc Power Stage, 3-Phase, 312-457 V ac (Sheet 1B of 3) SD-1C NV5/NV3.5 Transmitter - Ac-Dc Power Stage, 1-Phase, 180-264 V ac (Sheet 1C of 3)
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+15V (SC2) SYSTEM CONTROLLER SYSTEM CONTROLLER INTLK (SC2) + (OPTIONAL) (OPTIONAL) ANALOG OUT (SC2) GND (SC2) # DIG OUT (SC2) - TO/FROM LAN S2060030 VG Figure SD-5: NV5/NV3.5 Transmitter - Conrol/Monitor Stage (Sheet 2 of 2) Issue 3.2 2014-12-10 SD-5...
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1N5711 3320 250W 0.005 * DENOTES A MICRO-STRIP TRANSMISSION LINE OF SPECIFIC LENGTH AND CHARACTERISTIC INPEDANCE. TO CONTROL/ S2060105 VD MONITOR RF DRIVE PWR SAMPLE STAGE SHEET 1 Figure SD-6: NV5/NV3.5 Transmitter - RF Drive Stage Issue 3.2 2014-12-10 SD-6...
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PA VOLTS CONTROL (1B) - TO AC/DC POWER STAGE W28P1 SHEET 2 PA VOLTS CONTROL (1A) + PA VOLTS CONTROL (1A) - S2060106 VB Figure SD-7: NV5/NV3.5 Transmitter - RF Power Stage (Sheet 1 of 3) Issue 3.2 2014-12-10 SD-7...
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FILTER ASSY J2 RF IN 2 RF POWER TO RF MODULE 2 5kW REJ LD PWR (1/2) POWER STAGE W34P1 SHEET 3 S2060107 VC Figure SD-8: NV5/NV3.5 Transmitter - RF Power Stage (Sheet 2 of 3) Issue 3.2 2014-12-10 SD-8...
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UNUSED CONNECTOR PINS ARE NOT SHOWN FOR SIMPLICITY. RXE110 FROM FAN VOLTS (REJECT LOAD A) + AC/DC FAN VOLTS (REJECT LOAD A) + POWER STAGE SHEET 3 S2060293 V1 Figure SD-9: NV5/NV3.5 Transmitter - RF Power Stage (Sheet 3 of 3) Issue 3.2 2014-12-10 SD-9...
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VREF TO SHEET 4 LOCAL REMOTE RF ON RF OFF SUMMARY 4.096V REF TP41 DS12 DS13 DS14 R334 10.0K DATABUS LT1790BIS6-4.096 VOUT AREF R284 R300 R299 R305 R257 TO SHEET 3 C160 C161 C194 GND1 GND2 R281 R296 R252 R253 R236 I/O7 PH2/XCK2...
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FROM EXTERNAL 10MHz SOURCE W5J1 W5P1 P4** COM(GND) RJ45 AC ENTRANCE LOW VOLTAGE COUPLER MODULE POWER SUPPLY W4P1* W4P2* TO LAN 1 PPS FROM AC LINE POWER SOURCE W2P1* W2P2* EXGINE PWB (90-264VAC) RS-485 (+) (OPTIONAL) COM (GND) LINE/NEUTRAL RS-485 (-) +15V +V +15V NOTES:...
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* DENOTES SHORT CIRCUIT STUB ** DENOTES A MICRO-STRIP TRANSMISSION LINE OF SPECIFIC LENGTH AND CHARACTERISTIC IMPEDANCE. SHOWN FOR REFERENCE ONLY REJECT POWER SAMPLE 1 250W 250W 250W 0.001 BAT54HT1 3320 250W 250W 250W 250W 250W 250W REJECT POWER SAMPLE 2 250W 250W 250W...
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IPA BIAS IPA V IPA O/P PWR RF DRIVE IPA RF DRIVE W3P1 W3P2 PA DRIVE 1 W1P1 W1P2 # POWER - # MODULE FAULT - PA V 1 PA O/P PWR 1 PA 1 (0 ) DS1:A DS1:B BIAS 1 PA DRIVE 2 PA V 2 PA O/P PWR 2...
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PA RF 1 OUTPUT PA O/P PWR 1 (0 ) 250W PART OF PA RF 2 PA O/P PWR 2 (0 ) COMBINER PWB 250W 0 RF OUT REJECT LOAD t° 250W 250W PA RF 3 10K @ 25C PA O/P PWR 3 PART OF 3320 0.001...
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* DENOTES INDUCTANCE FORMED BY LEADS OF R12 & R13 PA VOLTS 1000 470pF BIAS 0.01 T3:A Q1:A T2:B RF DRIVE RF OUT 15pF 100pF 0.001 0.01 0.001 Q1:B 15pF 56pF T3:B T2:A 0.01 47.5K S2060206 V2 Figure SD-24: NAPA20C/01 Power Amplifier PWB Issue 3.2 2014-12-10 SD-24...
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TP26 PA V 1 TP27 R177 R181 1.21M PA V 3 1500 R178 R176 4750 10.0K #HIGH_REJECT_PWR- PA V 5 R183 U38:A TO SHEET 2 R182 15.0K 1000 PA V 7 PA_VOLTS_A TO SHEET 3 R179 C192 R180 C101 TP14 1000 0.01 R156...
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IPA VOLTS CONTROL (A) + FAN V SAMPLE (B) IPA VOLTS CONTROL (A) - # IPA PS INHIBIT (A) + 0.5W FAN V SAMPLE (A) 0.5W IPA VOLTS CONTROL (B) + FAN VOLTS (MODULES 1 TO 4) IPA VOLTS CONTROL (B) - FAN VOLTS (MODULES 1 TO 4) FAN V (A) FAN V (B)
3-1. Follow the family tree branches to the block that contains the desired reference designation and Nautel nomenclature (e.g., NAPI104/03 Power Module Interface PWB ). Note the reference designations and Nautel nomenclatures of all higher assemblies in the path. Example: A18 NAA56/01D RF Power Module > A18A10 NAPI104/03 Power Module Interface PWB .
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Then, repeat this procedure until the desired part or assembly is found. Table 6.1: List of Mechanical Drawings Figure # Title MD-1 NV5/NV3.5 Transmitter (Front and Right Side Views) MD-2 NV5/NV3.5 Transmitter (Rear View) MD-3 NAPC156A Control/Interface PWB MD-4...
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A (U1) and B (U2) RF POWER MODULES LVPS A (U3) and B (U4) POWER SUPPLY MODULES EXCITER A (OPTIONAL) EXCITER B (OPTIONAL) FRONT DOOR AND SIDE PANEL REMOVED FOR CLARITY Figure MD-1: NV5/NV3.5 Transmitter (Front and Right Side Views) Issue 3.2 2014-12-10 MD-1...
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INTERFACE PWB COMBINER/FILTER ASSEMBLY, 5 kW MODULE BACKPLANE PWB RF DRIVE SPLITTER/ POWER SUPPLY CHANGEOVER ASSEMBLY DISTRIBUTION PWB POWER SUPPLY INTERFACE PWBs REAR DOOR REMOVED FOR CLARITY STATION REFERENCE GROUND Figure MD-2: NV5/NV3.5 Transmitter (Rear View) Issue 3.2 2014-12-10 MD-2...
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Figure MD-7: Ac Distribution Assembly (206-5150-01) Issue 3.2 2014-12-10 MD-7...
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MODULES MODULES MODULES MODULES REJECT REJECT 13 - 16 9 - 12 5 - 8 1 - 4 LOAD B/C LOAD A FAN VOLTS FAN VOLTS +12V SBC/ +12V FAN +12V FAN AUI OUT V OUT V RTN CAUTION: HEATSINKS MAY BE LIVE.
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19 21 20 23 (U/S) POWER SUPPLY INTERFACE ASSY 206-4060 V CTRL INH FAIL M2060022 V1 Figure MD-9: Power Supply Interface PWB (206-4060) Issue 3.2 2014-12-10 MD-9...
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(U/S) (U/S) (U/S) (U/S) (U/S) (U/S) (U/S) (U/S) TP10 TP11 TP12 DR D DR C PWR C DR B PWR B DR A PWR A ADDRESS ADDRESS ADDRESS ADDRESS (UPPER) (UPPER) (UPPER) (UPPER) TERM TERM TERM N/C (LOWER) (LOWER) (LOWER) (LOWER) CLSD OPEN CLSD...
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POWER MODULE INTERFACE COMBINER PA PWBs (A1 - A8) IPA PWB (A9) MODULE SPLITTER COOLING FANS Figure MD-14: NAA56/01D RF Power Module Issue 3.2 2014-12-10 MD-14...
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PA DRV 1 PA DRV 2 PA DRV 3 PA DRV 4 PA DRV 5 PA DRV 6 PA DRV 7 PA DRV 8 FAN V ENABLE MODULE SPLITTER INHIBIT NAPI105 SER. M2060073 V2 Figure MD-17: NAPI105/01A Module Splitter PWB Issue 3.2 2014-12-10 MD-17...
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PA RF 8 PA RF 7 PA RF 6 PA RF 5 PA RF 4 PA RF 3 PA RF 2 PA RF 1 COMBINER ASSY 206-1150 REJECT COMB LOAD RF OUT (U/S) -90 RF OUT 0 RF OUT M2060016 V1 Figure MD-18: Module Combiner PWB (206-1150) Issue 3.2 2014-12-10 MD-18...
List of terms Section 7: List of terms This section defines some of the terms that are used in Nautel documentation. Audio Engineering Society/European Broadcasting Union (AES/EBU) is the name of a AES-EBU. digital audio transfer standard. The AES/EBU digital interface is usually implemented using 3-pin XLR connectors (the same type connector used in professional microphones).
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NV5/NV3.5 Troubleshooting Manual List of terms A setting that controls power level, frequency and audio parameters. The NV5/NV3.5 allows Preset. you to pre-program multiple presets. Printed Wiring Board. PWB. Single Board Computer. Refers to the CPU and associated components located on the back of SBC.