Watts PWSYS-WH-SOFT-TA series Installation, Operation And Maintenance Manual

Watts PWSYS-WH-SOFT-TA series Installation, Operation And Maintenance Manual

Pure water

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IOM-WQ-PWSYS-WH-SOFT-TA
Model 9000/910
Installation, Operation
Service M
and Maintenance Manual
Series PWSYS-WH-SOFT-TA
PURE WATER

Table of Contents

Job Specifications Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General and Commercial Installation Checklist . . . . . . . . . . . . . . . . . 3
General and Commercial Installation Checklist . . . . . . . . . . . . . . . . . . 5
Regeneration Cycle Program Setting Procedure . . . . . . . . . . . . . . . . 8
Time Brine Refill and Meter Setting Procedure . . . . . . . . . . . . . . . . . . 9
9100 Electro Mechanical Timer Assembly . . . . . . . . . . . . . . . . . . . . 11
9100 Power Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9100 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9000/9100/9500 Second Tank Assembly . . . . . . . . . . . . . . . . . . . . 17
9100 Meter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9100 Bypass Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2310 Safety Brine Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Water Conditioner Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mechanical Timer Valve Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9100 Control Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Meter Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Injector Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Do not use with water that is microbiologically unsafe or
Note:
of unknown quality without adequate disinfection before or after
the system .
IMPORTANT: Fill in pertinent information on page 3 for future reference.

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Summary of Contents for Watts PWSYS-WH-SOFT-TA series

  • Page 1: Table Of Contents

    IOM-WQ-PWSYS-WH-SOFT-TA Model 9000/910 Installation, Operation Service M and Maintenance Manual Series PWSYS-WH-SOFT-TA PURE WATER Table of Contents Job Specifications Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General and Commercial Installation Checklist .
  • Page 2: Job Specifications Sheet

    Job Specifications Sheet Job Number ________________________________________________ Model Number ______________________________________________ Water Test ___________________________________________ ______ Capacity Of Unit ________________________ Max . _____________ Per Regeneration Brine Tank Size _____________________________________________ Salt Setting Per Regeneration _________________________________ Control Valve Specifications 1 . Type of Timer A . 82 minute available regeneration time, 1/15 RPM B .
  • Page 3: General And Commercial Installation Checklist

    Model 9000/9100/9500 General and Commercial Installation Checklist Water Pressure A minimum of 25 lbs of water pressure is required for regeneration valve to operate effectively. Electrical Facilities An uninterrupted alternating current (A/C) supply is required. Make sure: • Voltage supply is compatible with unit before installation. •...
  • Page 4 Equipment Configuration 9100 water meter yokes tank two tank one outlet inlet tank two adapter bypass valve main control valve adapter clips Figure 1 : 9100...
  • Page 5: General And Commercial Installation Checklist

    General and Commercial Installation Checklist 1 . Place the softener tanks where you want to install the unit . NOTE: Be sure the tanks are level and on a firm base. 2 . During cold weather it is recommended that the installer warm the valve to room temperature before operating .
  • Page 6 Model 9000/9100/9500 rapid rinse brine rinse brine fill backwash stand-by tank two tank one Figure 3 : Control Valve Position Indicators Figure 4 : Timer 16. Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the first set of pins. 16 .
  • Page 7 Model 9000/9100/9500 storage Figure 5 : Program Wheel NOTE: Two motors are available: 1/15 RPM has 82 minute Regeneration Time. 1/30 RPM has 164 minute Regeneration Time. See Figure 5...
  • Page 8: Regeneration Cycle Program Setting Procedure

    Model 9000/9100/9500 Regeneration Cycle Program Setting Procedure Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle or program time may be lengthened or shortened for local conditions or system design. 1.
  • Page 9: Time Brine Refill And Meter Setting Procedure

    Model 9000/9100/9500 Time Brine Refill and Meter Setting Procedure Programming 1. The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank fill times. Change any of these times by repositioning the pins and holes or adding more pins. NOTE: Two speed timer motors are available 1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute.
  • Page 10 Model 9000/9100/9500 Example: Unit is set for a 16" diameter tank with 4 ft of resin and salted at 8 lbs. per ft , 7 gpm backwash, #3 injector, 1.0 gpm brine refill, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse, 10 min.
  • Page 11: 9100 Electro Mechanical Timer Assembly

    Model 9000/9100/9500 9100 Electro Mechanical Timer Assembly 9000/9100/9500 Electro Mechanical Timer Assembly Figure 21...
  • Page 12 9100 Electro Mechanical Timer Assembly Item QuantIty Part number DescrIPtIon 13870-03 timer housing assembly. 17870 label, capacity gallons 15465 label, Caution 16930 label, Instruction 15227 actuator plate 10300 screw, hex washer #8 17513 spring clip 15407 washer, plain #4 15228 spring 16270-10 gallon wheel assembly 3/4"...
  • Page 13: 9100 Power Head

    Model 9000/9100/9500 9100 Electro Power Head 9000/9100/9500 Power Head Figure 22...
  • Page 14 9100 Power Head Item QuantIty Part number DescrIPtIon 18728 nut, clip #8-32 11838 power cord, 6' U.S. 120V 11839 power cord, 12' U.S.120V 11545-01 power cord, 5' European 220V 14678 power cord, 6' U.S. 220V 19303-01 power cord, Australian 8' 220V 19674 transformer, U.S., 110V to 24V 25651...
  • Page 15: 9100 Control Valve Assembly

    9100 Control Valve Assembly Model 9000/9100/9500 9100 Control Valve Assembly Figure 24...
  • Page 16 Model 9000/9100/9500 9100 Control Valve Assembly 9100 Control Valve Assembly Item Quantity Part Number Description 40688 valve body assembly 15137 screw, hex washer #10-24 x 3/8” 14906 end plate 14928 end plug 19054 O-ring, 124 18303 O-ring, 336 40538 retainer, 32mm 60400 piston top assembly 60125...
  • Page 17: 9000/9100/9500 Second Tank Assembly

    9100 Second Tank Assembly Figure 29 9100 Second Tank Assembly Item QuantIty Part number DescrIPtIon 60425-12 plastic tube assembly, 9100, up to 12" tanks 60425-16 plastic tube assembly, 9100, up to 16" tanks 14865 second tank adapter assembly, 9100 61419 distributors adapter kit, 9100, 1.05"...
  • Page 18: 9100 Meter Assembly

    9100 Meter Assembly 9000/9100/9500 Meter Assemblies Figure 31...
  • Page 19 9100 Meter Assembly Item QuantIty Part number DescrIPtIon 60086 3/4" meter assembly, standard range 60087 3/4" meter assembly, extended range 14038 meter cap assembly, standard range 15150 meter cap assembly, extended range 15218 meter cap assembly, brass standard range meter cap assembly, brass nickel-plated 15218NP standard range 15237...
  • Page 20: 9100 Bypass Valve

    Model 9000/9100/9500 9100 Bypass Valve 9000/9100 Bypass Valve Figure 34 Item Quantity Part Number Description 60040SS 3/4" bypass valve NPT 60040-10 3/4" bypass valve BSP 60041SS 1" bypass valve NPT 60041-10 1" bypass valve BSP 60049 plastic bypass valve Not Shown 40157 plastic bypass T-handle wrench...
  • Page 21: 2310 Safety Brine Valve

    Model 9000/9100/9500 2310 Safety Brine Valve 2310 Safety Brine Valve Figure 35 Item Quantity Part Number Description 2310 safety brine valve 60014 60068 2310 float assembly 60026-30 float assembly red/white (float fill) 60002 #500 air check...
  • Page 22: Water Conditioner Flow Diagrams

    Model 9000/9100/9500 Water Conditioner Flow Diagrams Water Conditioner Flow Diagrams In Service Position Figure 38 : In Service Position Tanks Switching Figure 39 : Tanks Switching, Meter Initiated Regeneration...
  • Page 23 Model 9000/9100/9500 Backwash Figure 40 : Backwash Position Brine Draw Figure 41 : Brine Draw...
  • Page 24 Model 9000/9100/9500 Slow Rinse Figure 42 : Slow Rinse Rapid Rinse Figure 43 : Rapid Rinse...
  • Page 25 Model 9000/9100/9500 Brine Tank Fill Position Figure 44 : Brine Tank Fill Position In Service, Tanks Switched Figure 45 : In Service, Tanks Switched...
  • Page 26: Troubleshooting

    Model 9000/9100/9500 Troubleshooting PROBLEM CAUSE CORRECTION Softener fails to regenerate. A. Electrical service to unit has been A. Assure permanent electrical interrupted. service (check fuse, plug, pull chain or switch). B. Timer is defective. B. Replace timer. 2. Hard water. A.
  • Page 27 Model 9000/9100/9500 PROBLEM CAUSE CORRECTION 8. Softener fails to draw brine. A. Drain line flow control is plugged. A. Clean drain line flow control. B. Injector is plugged. B. Clean injector. C. Injector screen plugged. C. Clean screen. D. Line pressure is too low. D.
  • Page 28: Mechanical Timer Valve Wiring

    Model 9000/9100/9500 Mechanical Timer Valve Wiring TM - TIMER MOTOR VDM - VALVE DRIVE MOTOR SW1 - TIMER HOMING SWITCH SW2 - TIMER PROGRAM SWITCH SW3 - VALVE HOMING SWITCH SW4 - VALVE PROGRAM SWITCH THCAM - TIMER HOMING CAM TPCAM - TIMER PROGRAM CAM Figure 46...
  • Page 29: 9100 Control Dimensions

    Model 9000/9100/9500 9100 Control Dimensions Figure 50...
  • Page 30: Meter Flow Data

    Model 9000/9100/9500 9100 Figure 53 : 9100 Meter Flow Data 9500 Figure 54 : 9500 Meter Flow Data...
  • Page 31: Injector Flow Data

    Model 9000/9100/9500 Injector Flow Data Injector Flow Data 9100 9000/9100 Figure 55 : 9000/9100—1600 Series Injectors...
  • Page 32 LImIteD Warranty: Certain Watts Pure Water products come with a limited warranty from Watts Regulator Co. Other products may have no warranty or are covered by the original manufacturer’s warranty only. For specific product warranty information, please visit www.watts.com or the published literature that comes with your product. Any remedies stated in such warranties are exclusive and are the only remedies for breach of warranty.

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