Yamaha YZF-R1SV Assembly Manual page 25

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Side cover and fuel tank
Rider seat and frame
Seat lock plate and rear frame
Side cover (rear side) and frame
Battery box and frame
Atmospheric pressure sensor and battery box
Lean angle cut-off switch and battery box
Foot rest bracket (front) and frame
Foot rest bracket (rear) and frame
Rear brake master cylinder and foot rest bracket
Rear brake hose union bolt
Sidestand bracket and frame
Front wheel axle shaft and bolt
Rear wheel axle nut
Front brake caliper and front fork
Front brake disc and front wheel
Rear brake disc and rear wheel
Rear wheel sprocket and drive hub
Brake caliper bleed screw
Front wheel axle pinch bolt
NOTE 1:
1. First, tighten the ring nut to approximately 52 Nm (5.2 mSkg, 38 ftSlb) with a torque wrench, then loosen
the ring nut completely.
2. Retighten the lower ring nut 18 Nm (1.8 mSkg, 13 ftSlb).
Item
Item
–21–
Thread
size
M5
M6
M6
M5
M6
M8
M8
M6
M10
M10
M14
M24
M10
M6
M6
M10
M8
M8
NOTE 2:
1. Insert the front wheel axle from the right side
and tighten it with the flange bolt from the left
side to 91 Nm (9.1 mSkg, 65.8 ftSlb).
2. In the order from the pinch bolt 2 ! pinch bolt
1 ! pinch bolt 2 , tighten each bolt to 26 Nm
(2.6 mSkg, 19 ftSlb) without performing tempo-
rary tightening.
3. Check that the end face of the axle head and
the end face of the fork side are flush-mounted.
If they are out of alignment, make sure to fit
them by adding the external force by hand or
with a plastic hammer, etc.
If the end face of the axle is not parallel to the
end face of the fork, align them so that one
point of the axle circumference is positioned on
the end face of the fork.
At this stage, it can be accepted if the end face
of the axle becomes partially concave to the
end face of the fork.
4. In the order from the pinch bolt 4 ! pinch bolt
3 ! pinch bolt 4 , tighten each bolt to 26 Nm
(2.6 mSkg, 19 ftSlb) without performing tempo-
rary tightening.
Tightening
Nm
mSkg
ftSlb
4
0.4
2.9
7
0.7
5.1
10
1.0
7.2
4
0.4
2.9
7
0.7
5.1
0.7
0.07
0.5
2
0.2
1.4
28
2.8
20
28
2.8
20
13
1.3
9.4
30
3.0
22
63
6.3
46
91
9.1
66
150
15.0
109
35
3.5
25
23
2.3
17
30
3.0
22
100
10.0
72
6
0.6
4.3
See NOTE 2

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