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Table of Contents
Related Manuals for Yamaha YZF-R1SV
Summary of Contents for Yamaha YZF-R1SV
- Page 2 Since some external parts of the vehicle have been removed at the Ya- maha factory for the convenience of packing, assembly by the Yamaha dealer is required. It should be noted that the assembled vehicle should be thoroughly cleaned, inspected, and adjusted prior to delivery to the customer.
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Page 3: Symbols Used In The Assembly Manual
EAA00008 SYMBOLS USED IN THE ASSEMBLY MANUAL In order to simplify descriptions in this as- sembly manual, the following symbols are used: (1): Coat with lithium-soap-based grease. (2): Tighten to 10 Nm. (10 Nm = 1.0 mSkg, 7.2 ftSlb) (3): Towards the front of the vehicle (4): Clearance required (5): Install so that the arrow mark faces up- ward. - Page 4 EAA00040 PREPARATION To assemble the vehicle correctly, supplies (e.g. oils, greases, and shop rags) and suffi- cient working space are required. Workshop The workshop where the vehicle is as- sembled should be clean, spacious, and have a level floor. Self-protection Protect your eyes with suitable safety glasses or goggles when using compressed air, when grinding or when doing any opera-...
- Page 5 EAA00060 UNPACKING 1. Remove the frame cover (1). NOTE: To remove the frame cover, cut the vinyl bands around the cover using a cutter or scissors. 2. Remove the carton box (2). 3. Remove the packing frame bolts (3) and steering stem nut (4).
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Page 6: Parts Location
EAA00070 PARTS LOCATION (1) Carton box (2) Vinyl bag –2–... - Page 7 EAA00080 (1) Carton box 1. Screws, special nuts and washers (windshield) 2. Collars 3. Nuts 4. Dampers 5. Plugs 6. Rear view mirrors 7. Windshield 8. Owner’s manual 9 Owner’s tool kit 2 (2) Vinyl bag 1. Steering steem nut 2.
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Page 8: Setup Procedures
EAA00100 SETUP PROCEDURES Perform the setup procedures in the order indicated by the numbers. Always follow the order as shown. –4–... -
Page 9: Clutch Cable
EAA00202 1. HANDLEBAR (right) A: Tighten the steering stem nut to specification. Steering stem nut: 113 Nm (11.3 mSkg, 82 ftSlb) B: Tighten the handlebar pinch bolt. Handlebar pinch bolt: 17 Nm (1.7 mSkg, 12 ftSlb) C: Tighten the handlebar bolt Steering stem nut Handlebar bolt: Handlebar bolt... -
Page 10: Rear View Mirrors
EAA00053 4. WINDSHIELD CAUTION: The windshield is made of an acrylate resin. Take care so that it is not scratched. A: Tighten the nut to specification. Screw: 0.4 Nm (0.04 mSkg, 0.3 ftSlb) Windshied Special nut d = 5 (0.20) Washer d = 5 (0.20) Screw... -
Page 11: Cable Routing
EAA00900 CABLE ROUTING WARNING Proper cable and lead routing are essential to insure safe vehicle operation. Right handlebar switch lead Clutch cable Main switch lead Left handlebar switch lead Brake hose Throttle cable (return side) Throttle cable (pull side) Battery negative lead Battery positive lead Route the clutch cable so as to get along the front side of the main switch after passing it through the guide. -
Page 12: Adjustments And Predelivery Service
EAA01100 ADJUSTMENTS AND PREDELIVERY SERVICE Perform the predelivery service in the order indicated by the letters. Always follow the order as shown. –8–... -
Page 13: Checking The Tire Pressure
EAA01000 Eyes: Flush with water for 15 minutes A. CHECKING AND CHARGING and get prompt medical attention. Bat- THE BATTERY teries produce explosive gases. Keep sparks, flame, cigarettes, etc., away. NOTE: Ventilate when charging or using in en- The battery used in this vehicle is a mainte- closed space. -
Page 14: Checking The Engine Oil Level
EAA01013 Quantity C. CHECKING THE ENGINE OIL Without oil filter cartridge replacement LEVEL 2.9 L (2.55 Imp qt, 3.06 US qt) 1. Stand the vehicle on a level surface. CAUTION: NOTE: D Engine oil also lubricates the clutch D Place the vehicle on a suitable stand. and the wrong oil types or additives D Make sure that the vehicle is upright. -
Page 15: Adjusting The Front Brake
EAA01020 Engine idling speed E. ADJUSTING THE ENGINE 1,150 X 1,250 r / min IDLING SPEED 3. Adjust: NOTE: D engine idling speed Prior to adjusting the engine idling speed, a. Turn the idle adjusting screw (1) in direc- the throttle bodies synchronization should tion (a) or (b) until the specified engine be adjusted properly, the air filter should be idling speed is obtained. -
Page 16: Adjusting The Rear Brake
EAA01027 c. Tighten the locknut (1) to specification. H. ADJUSTING THE REAR BRAKE Locknut 1. Adjust: 16 Nm (1.6 mSkg, 12 ftSlb) D brake pedal position a. Loosen the locknut (1). WARNING b. Turn the adjusting bolt (2) in direction (a) A soft or spongy feeling in the brake ped- or (b) until the specified brake pedal al can indicate the presence of air in the... -
Page 17: Bleeding The Hydraulic Brake System
EAA01035 NOTE: J. BLEEDING THE HYDRAULIC Bleeding order of the front hydraulic brake BRAKE SYSTEM system is the following order: 1. front brake master cylinder WARNING 2. front brake calipers Bleed the hydraulic brake system when- 3. front brake master cylinder ever: D the system was disassembled, d. -
Page 18: Adjusting The Front Fork Legs
EAA01040 Direction (a) L. ADJUSTING THE FRONT FORK Spring preload is increased LEGS (suspension is harder). The following procedure applies to both of Direction (b) the front fork legs. Spring preload is decreased WARNING (suspension is softer). D Always adjust both front fork legs Adjusting positions evenly. -
Page 19: Adjusting The Rear Shock Absorber Assembly
Compression damping Adjusting positions CAUTION: Standard: 12 clicks in direction (b)* Never go beyond the maximum or mini- Minimum: 20 clicks in direction (b)* mum adjustment positions. Maximum: 1 clicks in direction (b)* 1. Adjust: *: from the fully turned-in direction (a) D compression damping a. - Page 20 Compression damping Adjusting positions CAUTION: Standard: 30 clicks in direction (b)* Never go beyond the maximum or mini- Minimum: 42 clicks in direction (b)* mum adjustment positions. Maximum: 1 clicks in direction (b)* 1. Adjust: *: from the fully turned-in direction (a) D fast compression damping a.
- Page 21 EAA01059 5. Adjust: N. ADJUSTING THE DRIVE CHAIN D drive chain slack SLACK a. Loosen both locknuts (2). b. Turn both adjusting bolts (3) in direction NOTE: (a) or (b) until the specified drive chain The drive chain slack must be checked at slack is obtained.
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Page 22: Adjusting The Headlight Beams
EAA01065 2. Adjust: D headlight beam (horizontally) P. ADJUSTING THE HEADLIGHT BEAMS a. Turn the adjusting screw (2) in direction (a) or (b). The following procedure applies to both of the headlights. Direction (a) 1. Adjust: Headlight beam moves to the left. D headlight beam (vertically) Direction (b) a. -
Page 23: Service Data
EAA10000 APPENDICES SERVICE DATA 1,150 X 1,250 r / min Engine idling speed: Spark plug: Type CR9EK (NGK) 0.6 X 0.7 mm (0.0236 X 0.0276 in) Fuel: Recommended fuel Premium unleaded gasoline Fuel tank capacity: Total 18 L (3.96 Imp gal, 4.76 US gal) Valve clearance (cold): 0.11 X 0.20 mm (0.0043 X 0.0079 in) 0.21 X 0.25 mm (0.0083 X 0.0098 in) -
Page 24: Tightening Torques
TIGHTENING TORQUES Tightening Thread Item Item size mSkg ftSlb Engine: Spark plugs Engine oil drain bolt Chassis: Upper bracket and outer tube Upper bracket and steering stem nut 11.3 Handlebar and outer tube Handlebar and upper bracket Steering shaft and ring nut See NOTE 1 Outer tube and under bracket Main switch and upper bracket... - Page 25 Tightening Thread Item Item size mSkg ftSlb Side cover and fuel tank Rider seat and frame Seat lock plate and rear frame Side cover (rear side) and frame Battery box and frame Atmospheric pressure sensor and battery box — 0.07 Lean angle cut-off switch and battery box —...
- Page 26 PRINTED IN USA...