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General
In many processes in water and waste water
treatment as well as in swimming pools metering
pumps are required which can be adapted precisely
to the corresponding process and the necessary
functions regarding their metering capacity. Mete-
ring pumps of the MAGDOS E/EL/FL series were
designed such that you can select the appropriate
pump for each specific task.
MAGDOS E-
Pump control for continuous operation at 100 strokes
per minute.
MAGDOS EL-
Pump control for continuous operation at 100 strokes
per minute allowing the connection of a self-monitoring
low-level electrode.
MAGDOS FL-
Pump control for external control by means of water
meter, controller and any other potential-free contacts.
Per each incoming control contact the pump carries
out a stroke. In order to protect the pump against
overheating the control unit allows only a maximum
frequency of up to 100 strokes per minute. As a
protection against dry operation it is possible to
connect a self-monitoring low-level electrode.
Pumps of the EL and FL series are optionally also
available with a fault indicator relay (type ELS and
FLS) for a remote alarm signal if the level of the
metering medium is too low or in the case of power
failure.
The metering capacity is in the range of 0.1 to 12 l/h.
The exact metering output and the possible
backpressure are shown in the feed characteristics
in MB 1 02 05 / 5 and 6. Metering quantity adjustment
is stepless and carried out via stroke length by
actuating a threaded bush. The diaphragm stroke is
produced by means of a DC solenoid. Reduction
gears or rotating parts are not used which guarantees
a high operational safety and maintenenance-free
operation.
All types are designed to meet the requirements of of
the German Water and Gas Association and DIN
19635 and are also available as CSA/UL-versions.
Water meter
Model MAGDOS FL(S) can be addressed by
commercial contact water meters. In order to avoid
disturbing influences or faulty pulses, the pump
should not be mounted directly to the water counter.
However, if an adapter is used providing for a distance
of 50 mm a direct mounting is allowed. Preferably the
pump should be mounted to the chemical tank or to
a wall holder. The electronic system is designed for
a maximum input frequency of 105 contacts per
minute. The pulse sequence of the water meter
should be designed accordingly.
Lutz-Jesco GmbH
Improved changes are always reserved without notice.
MB 1 02 05 / 1

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Summary of Contents for Jesco MAGDOS E

  • Page 1 Mete- ring pumps of the MAGDOS E/EL/FL series were designed such that you can select the appropriate pump for each specific task.
  • Page 2 2.7 kg st. steel approx. 3.3 kg * E / EL / FL 8 max. 2m Ws * E / EL / FL 12 max. 1.2 Ws ** only upon request Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 3 Kack connector d3.5 (Tank low level indication) Fault indicator relay External control connection Connecting cable (Pulse input) Lead-through for connection cable "Pulse input" in the case of direct water meter mounting Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 4 Adapter for mounting on standard tanks (min. 60 l) Part No. 29775 for mounting on 45l tanks Part No. 32608 Wall holder Part No. 26502 Mounting kit with dowels Part No. 25155 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 5 MB 1 02 05 / 5 Discharge curves scale scale ml / pulse ml / pulse scale scale ml / pulse ml / pulse scale scale ml / pulse ml / pulse Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 6 MB 1 02 05 / 6 Discharge curves scale ml / pulse strokes / min. ml / pulse Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 7 - internal operation, stroke length adjustable low-level control - as E, but with tank low-level control FLS - as FL, but with fault indicator relay ELS - as EL, but with fault indicator relay Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 8 23088 29179 22999 23090 23091 (dimension 6/12 only) G 5/8 G 5/8 G 5/8 G 5/8 G 5/8 G 5/8 Tubing clip Tubing clip connection Cemented Threaded "Ermeto" connection connection connection Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 9 MB 1 02 05 / 9 Installation example Legende 1 Metering pump Magdos E/EL/FL MB 1 02 05 2 Suction line MB 1 22 00 3 Electric agitator MB 1 36 00 4 Tank MB 1 20 01 5 Relief valve...
  • Page 10 29747 Viton 29748 PVDF Viton 33855 PTFE 29790 PVDF PTFE 33860 EPDM 33697 1.4571 PTFE 29749 Viton 29750 PVDF Viton 33856 PTFE 29791 PVDF PTFE 33861 EPDM 33698 1.4571 PTFE 29751 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 11 33063 32757 Retaining Screw 83514 Diaphragm Insert 32958 28849 28850 28851 28852 Diaphragm 81683 81424 81463 81464 Support Plate (spacer) — 29312 23892 33897 Deflector Plate 22066 Damping ring 81680 78509 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 12 ET 1 02 05 / 3 Control Units Magdos EL / ELS Magdos E Magdos FL / FLS Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 13 Cover plug 78788 Gasket 78943 Pressure screw 78786 78786 Gland seal 78787 78787 24 V version on request for versions ELS and FLS: 2 off for versions ELS and FLS: 6 off Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 14 — Valve ball — 29778 — — — 32143 — — Pipe union — 32845 — — O-ring (only 01) 80618 80618 — — only available as assembly (Part No. 25188) Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 15 Cover plug 19299 — — 28110 PVDF — — 24031 1.4571 — — Gasket 81551 Viton O-ring 80618 Viton Suction valve assembly 29434 33700 28459 Discharge valve assembly 29435 33701 28461 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 16 — — Gasket 81526 Viton — — 81585 PTFE — — — — Suction valve assembly 20890 33703 24029 25087 34370 25089 Discharge valve assembly 20891 33704 24030 25088 34371 25090 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 17 Threaded conn. 82186 1.4571 24959 Union nut 88034 Cutting ring 88035 29371 Union nut 88036 Cutting ring 88037 23090 Union nut 88038 Cutting ring 88039 23091 Union nut 88040 Cutting ring 88041 Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 18: Table Of Contents

    Do not lay signal cables of water meters or appear which are unreasonably high even if the 0(4)...20mA controls parallel to high-voltage current Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 19: Safety Instructions

    Otherwise protection class IP 65 cannot be guaranteed. ⇒ After changing the electrical connections, e.g. removing the level control, the PG cable gland nut must be tightened in order to ensure the protection class of the pump. Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 20: Installation Example

    16 Wall bracket MB 1 32 00 17 Tall or short adapter for tank mounting MAGDOS DE/DX 40 and DE/DX 100 can only be mounted parallel to the wall. Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 21: Startup

    "0" while pump is running. If the diaphragm rod is running. turning it can be stopped by means of a locking pin (JESCO P/N 29379). The drilled hole in the diaphragm 1. For first startup, set pump to maximum stroke rod can be accessed through the drainage channel.
  • Page 22: Correction Of Stroke Length Setting

    Then turn again to the left until the pump no longer delivers. Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 23: Control Panel

    Chemical low light signal for El and FL Operating light Level probe for EL and FL Power supply External control connection for FL Warning alarm relay cable for EL and FL Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 24 Pulse division 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Input signal 0...20mA or 4...20mA Pump stop "0" Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 25: Circuit Diagrams

    E pumps Power supply 230V/50Hz or Solenoid 115V/60Hz 12.2 Circuit diagram EL and FL pumps 24V Level control to warning alarm circuit board Solenoid Start key brown Pulse signal input white Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 26 Relay inversion: Remove jumper FS and connect jumper NFS. NFS FS brown Pulse input white Level control Power supply brown/black closed in the case of operation Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 27 Relay reversal: Open upper solder jumper, close lower one. Display Solenoid green/yellow Power supply Level control Signal Warning alarm: red/white closed input in the case of failure red/black closed during operation Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 28: Functional Overview

    In the case of 0(4)...20mA signal control (only MAGDOS DX) it is important that the signal line doesn't come into contact with ground, if the signal source is not isolated (individual voltage separators upon request). The linearity of converting the signal into stroke frequency is +/- 3%. Lutz-Jesco GmbH Improved changes are always reserved without notice.
  • Page 29: Troubleshooting

    Install priming aid. Viscositiy too high. Install spring-loaded valves. Enlarge line cross-section. Use special metering head. -----> Contact JESCO. No stroke movement Pump set to zero stroke. Correctly adjust pump stroke. observed. Diaphragm return spring broken. Replace spring.
  • Page 30 The armature runs in a maintenance-free DU bushing with PTFE coating and 4...20mA additional silicone grease lubrication. Pulse division / multiplication Stroke adjustment Digital display Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 31 DE / DX 12 max. 1.2m Ws respectively Cross section of MAGDOS DE / DX 01...12 Separation chamber Magnetic drive Control unit Discharge valve Metering head Suction valve Drain pipe Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 32 Pulse division 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Current input 0...20 mA or 4...20 mA Pump stop "0" Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 33 (separate isolators available upon request!). Note: To avoid accidental metering after the process is finished, provide an electric or hydraulic interlocking system. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 34 Adapter for mounting on standard tanks (min. 60l) Part No.: 29775 for mounting on 45l tanks Part No.: 32608 Wall bracket Part No.: 26502 Mounting kit with dowels Part No.: 25155 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 35 Dimensions Model Material DE/DX 1.4571 DE/DX 40/100 1.4571 For "L" dimensions, see MB 1 02 20 / 11. Pump base Part No.: 21589 Wall bracket Part No.: 26502 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 36 The curves refer to water at 18° C and a suction lift of 0.6 m. scale scale ml/pulse ml/pulse scale scale ml/pulse ml/pulse scale scale ml/pulse ml/pulse Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 37 MB 1 02 20 / 8 scale scale ml/pulse ml/pulse scale scale ml/pulse ml/pulse strokes/min ml/pulse Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 38 27356 27357 — 27358 27655 29695 — Spring-loaded S — — 26845 25707 — 26844 25797 29696 — valves — — 27353 27354 — 27355 27654 29697 — Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 39 2 3 0 8 8 2 9 1 7 9 2 2 99 9 — — — — 2 3 09 0 — — — — 2 3 09 1 Cemented Threaded (Ermeto) screw connection connection connection Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG 12.97...
  • Page 40 33797 27.037 G 1 1/4 — G 1/2 25943 33798 25944 G 1 1/4 — G 3/4 — — — 27689 G 1 1/4 — 25956 — 25957 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 41 ø 4/6 tubing and discharge connection Part No. 32980 for ø 6/12 tubing. f) The suction line, preferable with level control, can be found in MB 1 22 01. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 42 P T F E 29751 P V C Hypalon 27802 P V C Viton 27803 1.4571 27808 Hypalon 27804 Viton 27805 1.4571 27810 Hypalon 27806 Viton 27807 1.4571 27812 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 43 81424 81463 81464 1 3 Support plate (*spacer) — 29312 23892 *33897 1 4 Deflector plate 22066 1 5 Cover plate 33164 1 6 Damping ring 81680 78509 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 44 Pressure spring 19617 Diaphragm rod 19780 21599 21600 Deflector plate 22056 22057 22058 Support plate 28977 — — Diaphragm 81465 81466 81467 Leakage pipe 25174 25190 O-ring 80005 80058 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 45 ET 1 02 20 / 4 Control unit for DE / DX 01...12 only with 115 V version Control unit for DE / DX 20...100 (24)* (25)* only with 115 V version Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 46 — 78615 — 78615 Calibration table — 33867 33868 33869 33870 33871 33872 Display film — 78665 — 78665 Cable with plug for external control 115 V 32916 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 47 Foam rubber — 81727 — 81727 Socket-head cap screw 83292 Washer 84021 Toothed washer 84145 Cable with plug for for 230 V 25096 external control for 115 V 32916 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 48 Pipe union 03, 07 — 32845 — — — O-ring 80618 80618 — — — 1) only available as assembly ( Part No. 25188) 2) Only for Magdos 01 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 49 P V D F — — Cover plug 24031 1.4571 — — Gasket 81551 Viton O-ring 80618 Viton Suction valve assembly 29434 33700 28459 Discharge valve assembly 29435 33701 28461 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 50 81585 P T F E — — — — Suction valve assembly 20890 33703 24029 25087 34370 25089 Discharge valve assembly 20891 33704 24030 25088 34371 25090 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. 1.98 JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 51 — Valve spring Hastelloy 25082 — — — — — — * Recommended spare parts included in spare parts kit on ET 1 02 20 / 1. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. 5.99 JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 52 — — Valve spring Hastelloy 32577 — — — — — — * Recommended spare parts included in spare parts kit on ET 1 02 02 / 1. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 53 24959 Union nut 88034 Clamping ring 88035 29371 Union nut 88036 Clamping ring 88037 23090 Union nut 88038 Clamping ring 88039 23091 Union nut 88040 Clamping ring 88041 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 54 Union nut 82156 Cem. connection 82013 25625 Union nut 23685 Flange bushing 22508 G 1/4 25165 Union nut 82156 Threaded conn. 82185 1.4571 G 1/4 82105 Flange bushing 82105 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 55 Threaded conn. 27690 DN 15 25956 Union nut 82213 Flanged conn. 32178 Flange 14264 1.4571 DN 15 25957 Union nut 29518 Flanged conn. 21309 Flange 14200 Threaded conn. 25938 Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 56: General

    Note: The MAGDOS metering pumps are not suited be carried out so that no consequential damages to be used in explosive environments. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 57: Safety Instructions

    After changing the electrical connections, e.g. removing the level control, the PG cable gland nut must be tightened in order to ensure the protection class of the pump. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 58: Installation Example

    1 6 Wall bracket MB 1 32 00 1 7 Tall or short adapter for tank mounting MAGDOS DE/DX 40 and DE/DX 100 can only be mounted parallel to the wall. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 59: Startup

    . turning it can be stopped by means of a locking pin (JESCO P/N 29379). The drilled hole in the 1. For first startup, set pump to maximum stroke diaphragm rod can be accessed through the drainage...
  • Page 60: Correction Of Stroke Length Setting

    Then turn again to the left until the pump no longer delivers. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 61: Control Panel

    El and FL Operating light Level probe for EL and FL Power supply External control connection for FL Warning alarm relay cable for EL and FL Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 62 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Input signal 0...20mA or 4...20mA Pump stop "0" Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 63: Circuit Diagrams

    Power supply 230V/50Hz or Solenoid 115V/60Hz 12.2 Circuit diagram EL and FL pumps 24V Level control to warning alarm circuit board Solenoid Start key brown Pulse signal input white Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 64 Relay inversion: Remove jumper FS and connect jumper NFS. NFS FS brown Pulse input white Level control Power supply brown/black closed in the case of operation Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG 7.00...
  • Page 65 Relay reversal: Open upper solder jumper, close lower one. Display Solenoid green/yellow Power supply Level control Warning alarm: red/white closed Signal in the case of failure input red/black closed during operation Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 66: Functional Overview

    In the case of 0(4)...20mA signal control (only MAGDOS DX) it is important that the signal line doesn't come into contact with ground, if the signal source is not isolated (individual voltage separators upon request). The linearity of converting the signal into stroke frequency is +/- 3%. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...
  • Page 67: Troubleshooting

    If the problem cannot be corrected on the basis of the above data, return the pump to the factory or contact our After- Sales Service for further measures. Repairs will be carried out immediately. Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten. JESCO DOSIERTECHNIK GmbH & Co. KG...

This manual is also suitable for:

Magdos elMagdos flMagdos el(s)Magdos fl(s)

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