Vari Lite VL550 User Manual
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Vari Lite VL550 User Manual

Series 550 wash luminaires
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Summary of Contents for Vari Lite VL550

  • Page 2: Table Of Contents

    Pack Up Cue....................... 23 Chapter 3. Operation Color Control Crossfade Color Mixing..................... 26 DMX Operation VL550 Wash Channel Mapping................. 27 DMX Mapping CYM Crossfade Color Mixing and Dimming............28 Beam Control ......................28 02.96 83.000 1 0 17 No vemb er 2010...
  • Page 3 Printed Circuit Boards (PCBs) ................57 Routine Maintenance Lamp Replacement ....................58 Front Glass Replacement (VL550 / VL550D Models Only)........59 Zoom Array Assembly Removal and Fixed Lens Mount / Lens Installation (VL550CD Models Only) .......................... 61 Cleaning Optical Lenses and Filters ................64 Appendix B.

  • Page 4: Introduction

    This manual covers the following models: Color Mixing Luminaire Model Part Number Lamp Type Dimmer System Body Color 120V or 230V VL550 Wash Luminaire 20.9683.0001 Standard Black External - User Supplied Tungsten 120V or 230V VL550 Wash Luminaire 20.9683.0001.02 Standard...

  • Page 5: Additional Documentation

    ANUAL Additional Documentation Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite Limited Warranty card included in the product shipping package for more information. For more information regarding DMX512 systems, refer to the following document available from United States Institute for Theatre Technology, Inc.

  • Page 6: Customer Service

    Customer Service Our Goal At Vari-Lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance, product training or technical service, our full-time staff of experienced professionals are on-hand to provide support.
  • Page 7 ❋ VARI LITE® - S 550 W ’ ERIES UMINAIRE ANUAL Notes 17 No vemb er 2010 02 .9 683.00 01 0...

  • Page 8: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components 02.96 83.000 1 0 1 7 No vemb er 201 0...

  • Page 9: Features

    • VL550CD: Patented zoom optical system with continuously variable field angle. • Source: • VL550: 120V/1200W Tungsten Halogen Lamp or 230V/1000W Tungsten Halogen Lamp (Must specify lamp type when ordering). • VL550D: 120V Models - 120V/1200W Tungsten Halogen Lamp / 230V Models - 230V/1000W Tungsten Halogen Lamp.

  • Page 10: Components

    Luminaire Power Input Power Input Unconnectorized Lamp Power Cable (VL550 Only) IGBT Dimmer Onboard Ballast VL550D Wash Luminaire VL550CD Wash Luminaire VL550 Wash Luminaire Figure 1-1: VL550 Wash Luminaire Included Items 02.96 83.000 1 0 17 No vemb er 2010...

  • Page 11: Replacement Items/Accessories

    Replacement Items Accessories Notes: 1. For use with any model in this manual. 2. For use with VL550 and VL550D models only. For lens installation or replacement, refer to the procedure in “Front Glass Replacement (VL550 / VL550D Models Only)” on page 3.

  • Page 12: Chapter 2. Installation

    HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 13: Power And Data Cabling Requirements

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Three amps to twelve amps will be required depending on the AC supply voltage and product model. Depending on the application, the luminaire’s AC input cable may require a different connector.

  • Page 14: Current Vs. Voltage

    1.0A 4.2A WARNING: On VL550 Wash Luminaires (without an on-board dimmer, the lamp can be powered by a dimmer circuit. Do not use dimmer or non-dim modules to supply luminaire operational power. Table 2-3: VL550D Wash Luminaire - Current vs. Voltage (120V/1200W Lamp)
  • Page 15 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 2-4: VL550D Wash Luminaire - Current vs. Voltage (230V Version) Total Luminaire Voltage @ 60Hz Current (Motor + Lamp Current) 180V 6.9A 190V 6.5A 200V 6.2A 210V 5.9A 220V 5.7A 230V...

  • Page 16: Data Cables

    NSTALLATION OWER AND ABLING EQUIREMENTS Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.

  • Page 17: Recommended Cable Types/Manufacturers

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ...

  • Page 18: Termination Connector

    5-pin, male XLR connector. pins 2 & 3, and 4 & 5 • Two 1/4W 5% 120 ohm resistors. Note: A male termination connector is available as an accessory from Vari-Lite. See “Replacement Items/Accessories” on page 02.96 83.000 1 0...

  • Page 19: Installation Procedures

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, it will be necessary to install in the luminaire before use. WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp.

  • Page 20: Hanging The Luminaire

    Step 1. Install truss hooks directly to the luminaire base (foot) as required. Example Truss Hook Installation Mega Claw Truss Hook (Sold Separately) VL550 Base Truss Hook Hardware (Sold Separately) Note: Some components not shown for clarity Figure 2-2: Installing Truss Hooks Note: Various types of truss hooks can be used.
  • Page 21 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook Base hardware that locks hook in place (e.g. wing bolt) is (Foot) properly tightened and that luminaire is fully supported.

  • Page 22: Floor Mounting The Luminaire

    Figure 2-4: Hanging Dimensions and Clearances Floor Mounting the Luminaire VL550 wash luminaires are not designed nor sufficiently stable to sit directly on its base (foot) in a floor installation application without a suitable floor mount plate. When used in this type of application, attach a floor mounting plate to the base and make sure the mounting surface is flat and sturdy.
  • Page 23 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may require fewer luminaires on a single data link path. Consult your console documentation for more information.

  • Page 24: Powering Up

    NSTALLATION OWERING Powering Up Power-Up Procedure All Models When the luminaire is powered up for the first time, the default setting is enabled and the lamp will remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.

  • Page 25: Addressing

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 42). The luminaire retains the DMX address even if power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

  • Page 26: Transporting

    When shipping or transporting a VL550 wash luminaire, certain settings should be used to minimize the possibility of damaging internal components. Because of the complexity and delicate nature of the 48 panes of dichroic glass filters used in the VL550 wash luminaire, extra care should be observed to minimize damage.
  • Page 27 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Notes 17 No vemb er 2010 02 .9 683.00 01 0...

  • Page 28: Chapter 3. Operation

    HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • Color Control • DMX Operation • DMX Mapping • Luminaire Timing • Updating Software 02.96 83.000 1 0 1 7 No vemb er 201 0...

  • Page 29: Color Control

    Color Control The VL550 Wash Luminaire’s color system is composed of the patented DICRO❋TUNE , color mixing mechanism. The following sections describe the various components of the VL550 wash luminaire. Crossfade Color Mixing The color mixing mechanism is made up of two individual color bulkheads. These color mixing bulkheads are comprised of 16-radially mounted dichroic glass elements to provide full-spectrum color crossfades from pastel to saturated colors.

  • Page 30: Dmx Operation

    VL550 Wash Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. Figure 3-2: VL550 Wash Luminaire Channel Mapping DMX Channels Extended...

  • Page 31: Dmx Mapping

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL DMX Mapping CYM Crossfade Color Mixing and Dimming CYM Crossfade Color Mixing Table 3-1: DMX Map For CYM Crossfade Color Mixing % Value DMX Value Action Open (White) Closed (Full Saturation) Dimming Table 3-2: DMX Map For Dimmer...

  • Page 32: Luminaire Timing

    PERATION UMINAIRE IMING Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. Three timing channels are provided, one for Pan and Tilt, one for color parameters and one for beam parameters. Timing channels support time values of up to six minutes.
  • Page 33 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 3-5: Timing Channels Map % Value = Seconds Full Speed 17 No vemb er 2010 02 .9 683.00 01 0...
  • Page 34 PERATION UMINAIRE IMING Table 3-5: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 02.96 83.000 1 0 17 No vemb er 2010...
  • Page 35 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 3-5: Timing Channels Map (Continued) % Value = Seconds 17 No vemb er 2010 02 .9 683.00 01 0...
  • Page 36 PERATION UMINAIRE IMING Table 3-5: Timing Channels Map (Continued) % Value = Seconds 02.96 83.000 1 0 17 No vemb er 2010...
  • Page 37 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 3-5: Timing Channels Map (Continued) % Value = Seconds 17 No vemb er 2010 02 .9 683.00 01 0...
  • Page 38 PERATION UMINAIRE IMING Table 3-5: Timing Channels Map (Continued) % Value = Seconds 02.96 83.000 1 0 17 No vemb er 2010...

  • Page 39: Control Channel Functions

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 3-5: Timing Channels Map (Continued) % Value = Seconds Follows Cue Data Control Channel Functions The following control actions must be accomplished with zero time transition or with timing disabled. Discrete values must be used and not manual controls such as faders or encoders.

  • Page 40: Updating Software

    The USB VLDownloader program and current .bin files are available from the Product Downloads page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC are also available on the Product Downloads page. Use the USB VLDownloader program to transfer updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.

  • Page 41: Transferring Software From Luminaire To Luminaire

    (on PC) Device Connection Status and USB Downloader Controls Click to download specific software version to connected luminaire(s) Click logo to go to Vari-Lite web site (internet connection required) Download History Will show current progress of download Figure 3-3: VL Download Program Window Transferring Software From Luminaire to Luminaire It is possible to transfer specific software versions between luminaires.
  • Page 42 PERATION PDATING OFTWARE A DMX termination connector is used in this process. Refer to page 15 for more information regarding the construction of this connector. Master luminaire containing Luminaire 1 Luminaire 2 software version to download requiring update requiring update Data Thru Data Thru DMX Termination Connector...
  • Page 43 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Notes 17 No vemb er 2010 02 .9 683.00 01 0...

  • Page 44: Chapter 4. Menu System

    HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Self Tests 02.96 83.000 1 0 1 7 No vemb er 201 0...

  • Page 45: Menu Operation

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Menu Operation What Is the Menu System? The menu system is controlled by four buttons. These buttons function as follows: Series 500 Menu Display LCD Display Menu Display Softkeys - The menu has four softkey buttons that change to accommodate menu selection.

  • Page 46: Default State

    YSTEM PERATION The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel. The menu system has seven main functions which are referred to as “1st level.” Within these main functions, there can be up to four additional sub-functions (levels 2 thru 5), making five total levels.

  • Page 47: Menu System Overview

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Menu System Overview The following is a graphic representation of the entire menu system. Address value (1 thru 512) Setup Lamp Manual 575W* Lamp? CNFRM 575? value Type Tilt value 700W Lamp? Set Level...

  • Page 48: Menu System Functions

    YSTEM PERATION Menu System Functions Table 4-1: Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address XXX Address value DMX Address SetUp Lamp Type 575W* LAMP? / Normal Luminaire Set Up CNFIRM 575? Turbo Lamp Saver 700W LAMP? / Normal CNFIRM 700?
  • Page 49 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Configure Lamp Lamp Options Power * Lamp Power ON * (default) System (arc only) Configuration * These lamp options are inactive (disabled) if external dimmer is...
  • Page 50 YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Mode Extended Operates in DMX Data and extended 16 bit mode Pan/Tilt 16 Bit Operates in standard 16 bit mode 8 Bit Operates in 8 bit mode Data Chan XX DMX Channel XXXX Data...
  • Page 51 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test ** ALL SEQ Sequence Through All RunTest Press [Menu] to stop tests System Test Tests Pan/Tilt Pan/Tilt RunTest...

  • Page 52: Function Definitions

    YSTEM PERATION Function Definitions Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference. Table 4-2: Menu Function Definitions Display Definition Purpose...
  • Page 53 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose FAIL Test Fail Indicates that sensor test has failed. Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on. Fixture Fixture Access luminaire specification information such as software version, along with sta-...
  • Page 54 YSTEM PERATION Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Re-cal Recalibrate Recalibrates luminaire. Reset Def Reset Default Resets default system configuration values. Reset Hrs Reset Lamp Info Resets lamp hour counter. For use when new lamp is installed. RunTest Run Test Indicates that a system test is in progress.

  • Page 55: Self Tests

    Series 550 Wash Luminaires (of a different type) across the VL550 Wash platform. To alleviate this, when testing in groups, only test same Lamp Type luminaires (for example: VL550 wash [120V/1200W tungsten] wash with other VL550 wash [120V/1200W tungsten] lights, etc.). The issue, described above, does not pose any problems when operating Series 550 Wash Luminaires during normal operation under DMX control.

  • Page 56: Diagnostic Tests

    YSTEM ESTS Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing. Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are linked.
  • Page 57 ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Notes 17 No vemb er 2010 02 .9 683.00 01 0...

  • Page 58: Appendix A. Maintenance

    PPENDIX Maintenance This appendix provides instructions for performing routine maintenance which may be necessary during the life of the luminaire. • Equipment Handling • Routine Maintenance WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Never remove covers or open front lens or backcap assemblies while lamp is in operation.

  • Page 59: Equipment Handling

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Equipment Handling Below are some basic tips and information on handling luminaires and their associated components. Locations/Use VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.,) may damage luminaire.

  • Page 60: Solid State Electronics

    ROUBLESHOOTING AND AINTENANCE • For arc lamp luminaires, heads should be tilted horizontal before starting lamps. Lamps generate light by an electrical discharge arc, whereby the electrons from two electrodes excite the fill components to give off light. Because of the alternating current “position”, the electrons are alternately given off by the two electrodes.

  • Page 61: Routine Maintenance

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Routine Maintenance Lamp Replacement To remove and replace lamp: Step 1. Remove power from luminaire. WARNING: Lamps will be extremely HOT after operation. Allow lamp to cool before replacing. Step 2.

  • Page 62: Front Glass Replacement (Vl550 / Vl550D Models Only)

    GLASS, FRONT, MED. FLOOD 10-ROW LENT (Vari-Lite part: 42.9685.0206) GLASS, FRONT, MED. FLOOD 12-ROW LENT (Vari-Lite part: 42.9685.0204) GLASS, FRONT, VERY WIDE FLOOD - BUXOM (Vari-Lite part: 42.9685.0205) To remove and replace front glass: Step 1. Remove power from luminaire.
  • Page 63 ERIES UMINAIRE ANUAL WARNING: For VL550 and VL550D Wash luminaires, Clear and Stipple lenses may be installed curve in (concave) and all Lenticular (8-Row, 10-Row, and 12-Row) and Buxom lenses must be installed curve out (convex). Step 4. Position new glass in front ring assembly. Be sure glass is fully and properly seated into rubber ring.

  • Page 64: Zoom Array Assembly Removal And Fixed Lens Mount / Lens Installation (Vl550Cd Models Only)

    VL550CD Fixed Lens Mount accessory (required to accommodate the lens) and the lens itself. WARNING: Remove power from luminaire before performing this procedure. Parts: VL550CD FIXED LENS MOUNT ACCESSORY (Vari-Lite Part number: 21.9685.0380, sold separately) as needed (note, all lenses are sold separately): GLASS, FRONT, CLEAR (Vari-Lite part: 42.9685.0201)
  • Page 65 Reinstall head cover. Step 7. At luminaire head assembly, install fixed lens mount accessory (Vari-Lite part number 21.9685.0380) using two pivot / hinge screws removed in Step 5. Note, install VL550CD fixed lens mount accessory before installing front lens.
  • Page 66 ROUBLESHOOTING AND AINTENANCE Detail Note, bottom of pivot/hinge screw goes into top screw when installed in hinge. Head Assembly Pivot / Hinge Screws VL550CD Fixed (see detail) Lens Mount Accessory Figure A-5: VL550CD Fixed Lens Mount Accessory Installation CAUTION: Wear thick, protective gloves or other protective covering while handling front lens. The lens is extremely fragile and can break if too much force is applied.

  • Page 67: Cleaning Optical Lenses And Filters

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acetone according to manufacturer’s safety instructions and precautions. The front lens, optics/color filters, and reflector may require cleaning after extended use.

  • Page 68: Appendix B. Technical Specifications

    VL550 wash. VL550CD Wash Intensity Control • VL550 and VL550D models offer an optional integral dimmer or may be dimmed with a customer supplied external dimmer. • VL550CD models are supplied with an internal mechanical douser. Beam Control •...

  • Page 69: Optical

    Precision glass reflector with dichroic cold mirror coating. Lens and Lens Options • VL550 and VL550D models: Factory lens is a stipple. Accepts standard Par 64 cover lenses (optional - Clear, 8-Row Lenticular, 10-Row Lenticular, 12-Row Lenticular, and Buxom). •...

  • Page 70: Operational

    ECHNICAL PECIFICATIONS Operational Power Requirements Model Lamp Operating Voltage VL550 Tungsten, 120V, 1200W 90 - 120VAC, 50/60Hz Tungsten, 230V, 1000W 216 - 230VAC, 50/60Hz VL550D Tungsten, 120V, 1200W 90 - 120VAC, 50/60Hz Tungsten, 230V, 1000W 216 - 264VAC, 50/60Hz VL550CD...

  • Page 71: Photometric

    ❋ VARI LITE - S 550 W ’ ERIES UMINAIRE ANUAL Photometric VL550 / VL550D - 1200W, 120V Tungsten Lamp (3200K Color Temperature) CANDELA Foot Candles Beam Angle Field Angle Lens Lumens (cd) (fc) (lx) (degrees) (degrees) Clear 6,010 377,632...
  • Page 73 Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1-877-VARI-LITE ❋ 1-214-647-7880 www.vari-lite.com. ©2010 Vari-Lite, a Philips group company. All Rights Reserved.

This manual is also suitable for:

Vl550dVl550cd

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