Air Lift LoadLIFTER 5000 Installation Manual
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Air Lift LoadLIFTER 5000 Installation Manual

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LoadLIFTER
TM
5000
TM
Kit 57205
Cover
illustration
may not depict
actual kit.
INSTALLATION GUIDE
For maximum effectiveness and safety,
please read these instructions completely
before proceeding with installation.
Failure to read these instructions can result in an
incorrect installation.

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Summary of Contents for Air Lift LoadLIFTER 5000

  • Page 1 LoadLIFTER Kit 57205 5000 Cover illustration may not depict actual kit. INSTALLATION GUIDE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.

  • Page 3: Table Of Contents

    Installing the LoadLifter 5000 System . . . . . . . . . . . . . . . . . .

  • Page 4: Introduction

    The bellows are manufactured like a tire with layers of rubber and cords that control growth. LoadLifter 5000 Ultimate kits are recommended for most 3/4- and 1-ton pickups and SUVs with leaf springs and provide up to 5,000 pounds of load leveling support with air adjustability from 5-100 PSI.

  • Page 5: Installation Diagram

    LoadLifter 5000 Installation Diagram fig. 1 MN-573...

  • Page 6: Hardware List

    3/8” x 1” Self Tapping Screw ......4 Spacer ............... 1 Heat Shield ............1 M8-1.25 x 35 Screw........... 1 Missing or damaged parts? Call Air Lift customer STOP! service at (800) 248-0892 for a replacement part. Installing the LoadLifter 5000 System ASSEMBLING THE AIR SPRING 1.

  • Page 7: Installing The Air Spring Assembly

    LoadLifter 5000 4. Use the lower bracket template (Fig. 2b) to determine the proper mounting location for the air spring. Use the holes marked “A” for mounting. Attach the lower bracket to the air spring assembly using two bolts (F), two lock washers (H), and two flat washers (G).
  • Page 8 LoadLifter 5000 fig. 5 5. On the driver’s (left) side only: Secure the breather tube away from the air spring using provided zip ties (BB). Refer to Figure 6. 6. With the unit aligned vertically and horizontally, tighten the lower assembly to the axle housing.

  • Page 9: Installing The Air Lines

    LoadLifter 5000 INSTALLING THE AIR LINES Choose the locations for the A. Inside fuel tank filler door C. License plate or Schrader valves and drill a B. Inside rear wheel wells rear bumper area 5/16" (8mm) hole, if necessary (Fig. 8).

  • Page 10: Before Operating

    DO NOT CUT OFF THE AIR LINE COMPLETELY AS THIS WILL USUALLY NICK THE CAUTION BARB AND RENDER THE FITTING USELESS. 3. If the preceding steps have not resolved the problem, call Air Lift customer service at (800) 248-0892. MN-573...

  • Page 11: Installation Checklist

    If a heat shield was included in the kit, install it. If there is no heat shield, but one is required, call Air Lift customer service at (800) 248-0892.  Fastener test — Recheck all bolts for proper torque.

  • Page 12: Product Use, Maintenance And Servicing

    (combined on both springs) for each 1 PSI (.07BAR) of pressure. The required air pressure will vary depending on the state of the original suspension. Operating the vehicle below the minimum air spring pressure will void the Air Lift warranty. 5. When increasing load, always adjust air pressure to maintain normal ride height. Increase or decrease pressure from the system as necessary to attain normal ride height for optimal ride and handling.

  • Page 13: Tuning The Air Pressure

    LoadLifter 5000 TUNING THE AIR PRESSURE Pressure determination comes down to three things — level vehicle, ride comfort and stability. 1. Level vehicle If the vehicle’s headlights are shining into the trees or the vehicle is leaning to one side, then it is not level (Fig.12).

  • Page 14: Troubleshooting Guide

    No. Adding air springs will not change the weight ratings (GAWR, GCWR and/or GVWR) of a vehicle. Exceeding the GVWR is dangerous and voids the Air Lift warranty. Q. Is it necessary to keep air in the air springs at all times and how much pressure will they need? For LoadLifter 5000, the recommended minimum air pressure is 5 PSI (.34BAR), Ultimate...

  • Page 15: Limited Warranty And Return Policy

    For additional warranty information contact Air Lift Company customer service. Replacement Part Information If replacement parts are needed, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day.
  • Page 16 Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or P.O. Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.com...

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57205

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