Air Lift LoadLifter 5000 Instruction
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Air Lift LoadLifter 5000 Instruction

Air spring kit with internal jounce bumper
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Summary of Contents for Air Lift LoadLifter 5000

  • Page 2 I. Assembling the Air Spring 1. Install 90 degree air swivel fitting (D) to the top of the bellow. This fitting is precoated with sealant. Using an open-end wrench, tighten 1 and turns (Figures 1 and 2). IMPORTANT: Tighten on the metal hex nut only. Do not over tighten.
  • Page 3 4. Set the assembly on the axle housing between the shock absorber bracket and the leaf spring (Figure 4). Loosely attach lower bracket and straps around the axle using carriage bolts (I), flat washers (G) and lock nuts (J) (Figure 4). NOTE for Non-Disc Brake Models Only: The brake line should be between the carriage bolt and the axle housing (Figure 6).

  • Page 4: Installing The Heat Shield

    III. Installing the Air Line Air Line to Vehicle body or bumper Bellows 1. Choose a convenient location for mounting the inflation valves. Popular locations for the inflation valve are in the wheel well flanges, in the stowage area, under the body flange. NOTE: What ever the chosen location is, make sure there is enough clearance around the inflation valves for an air chuck.

  • Page 5: Checking For Leaks

    You have now tested for all of the most probable leak conditions that can be easily fixed. At this point the problem is most likely a failed air spring - either a factory defect or an operating problem. Please call Air Lift at 1-800-248-0892 for assistance or a replacement air spring.

  • Page 6: Section I - Installation (To Be Completed By The Installer)

    VIII. Checklist You can protect your warranty on this product and prevent unnecessary wear by ensuring the following checks have been made: Section I – Installation (To be completed by the installer): 1. Clearance Test - Inflate the air springs to 60 p.s.i. and ensure there is at least "...
  • Page 7 IX. Maintenance and Operations Motorhome and Commercial Chassis Minimum Air Pressure Maximum Air Pressure 20 p.s.i. 100 p.s.i. Passenger Vans Minimum Air Pressure Maximum Air Pressure 5 p.s.i. 100 p.s.i. Failure to maintain correct minimum pressure (or pressure proportional to load), bottoming out, over-extension, or rubbing against another component will void the warranty.
  • Page 8 Lower Bracket Template Technical Support 1-800-248-0892 Ext. 2...
  • Page 9 Thank you for purchasing Air Lift Products Mailing Address: Street Address: AIR LIFT COMPANY AIR LIFT COMPANY P.O. Box 80167 2727 Snow Rd. Lansing, MI 48908-0167 Lansing, MI 48917 Local Phone: (517) 322-2144 Fax: (517) 322-0240 For Technical Assistance call 1-800-248-0892 “The Choice of the Professional Installer”...

  • Page 10: Product Use Information

    No. Adding air springs will not change the weight ratings (GAWR, GCWR and/or GVWR) of a vehicle. Exceeding the GVWR is dangerous and voids the Air Lift warranty. Q. Is it necessary to keep air in the air springs at all time and how much pressure will they need? The minimum air pressure should be maintained at all times.

  • Page 11: Guidelines For Adding Air

    The consumer is responsible for installation/reinstallation (labor charges) of the product. Air Lift Company reserves the right to change the design of any product without assuming any obligation to modify any product previously manufactured.

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