Air Lift LoadLIFTER 5000 Installation Manual
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Summary of Contents for Air Lift LoadLIFTER 5000
- Page 1 LoadLIFTER Kit 57237 5000 Cover illustration may not depict actual kit. INSTALLATION GUIDE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.
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Page 3: Table Of Contents
Installing the LoadLifter 5000 System . . . . . . . . . . . . . . . . . . -
Page 4: Introduction
Air Lift Company reserves the right to make changes and improvements to its products and publications at any time. For the latest version of this manual, contact Air Lift Company at (800) 248-0892 or visit our website at www.airliftcompany.com. -
Page 5: Installation Diagram
LoadLifter 5000 Installation Diagram Air Line 3/8"-16X7/8" Hex Bolt 3/8" Lockwasher Flat Washer Upper Frame Bracket 3/8"-16x1.5" Over Sized Washers Frame Bolt 3/8"-16 Lock Nut Note: Upper Bracket must be installed in this position ONLY Air Springs OUTBOARD FORWARD Lower... -
Page 6: Hardware List
17203 3/8” x 7/8” HHCS ....8 18427 3/8” Lock Washer ....8 Missing or damaged parts? Call Air Lift customer STOP! service at (800) 248-0892 for a replacement part. Installing the LoadLifter 5000 System THE AIR LINE MUST BE INSERTED INTO THE AIR FITTING OR THE AIR FITTING MUST... -
Page 7: Attaching The Upper Bracket
LoadLifter 5000 ATTACHING THE UPPER BRACKET 1. Set a roll plate on both ends of the air spring. The radiused (rounded) edge of the roll plate will be towards the air spring so that the air spring is seated in both roll plates (Figs. -
Page 8: Adjusting Your Kit
LoadLifter 5000 ADJUSTING YOUR KIT 1. Align the assembly vertically and horizontally (Fig. 7). There must be sufficient clearance between the air springs, the frame, and the tire and brake drum at the maximum inflated diameter (7.0”). Tighten the upper bracket and mounting bolts for the bellows to 20 lb.-ft. -
Page 9: Installing The Air Lines
LoadLifter 5000 6. Center punch and drill one 3/8” locator hole through the frame at one bolt location and install one 1.5” washerhead frame bolt, over-sized washer, and lock nut. 7. Check the alignment of the upper and lower bracket once again to be sure that the distances between points X and points Y are equal and between 5 and 7 inches. -
Page 10: Checking For Leaks
4. Cut the air line assembly (AA) in two equal lengths. NOTE When cutting or trimming the air line, use a hose cutter (Air Lift P/N 10530), a razor blade or a sharp knife. A clean, square cut will ensure that the line will not leak. Do not use wire cutters or scissors to cut the air line. -
Page 11: Fixing Leaks
LoadLifter 5000 FIXING LEAKS 1. If there is a problem with the swivel fitting, then: a. Check the air line connection by deflating the spring and removing the line by pulling the collar against the fitting and pulling firmly on the air line. Trim 1” off the end of the air line. -
Page 12: Before Operating
LoadLifter 5000 Before Operating INSTALLATION CHECKLIST (To be completed by installer) Clearance test — Inflate the air springs to 60 PSI and ensure there is at least 1/2” clearance around each bellow, away from anything that might rub against them. Be sure to check the tire, brake drum, frame, shock absorbers and brake cables. -
Page 13: Product Use, Maintenance And Servicing
4. Look for a kink or fold in the air line. Reroute as needed. If the preceding steps do not solve the problem, it is possibly caused by a failed air spring — either a factory defect or an operating problem. Please call Air Lift at (800) 248-0892 for assistance. MN-391... -
Page 14: Frequently Asked Questions
Q . Is it necessary to keep air in the air springs at all times and how much pressure will they need? For LoadLifter 5000 Ultimate, the recommended minimum air pressure is 5 PSI, but it can safely be run at zero air pressure. -
Page 15: Guidelines For Adding Air
LoadLifter 5000 GUIDELINES FOR ADDING AIR 1. Start with the vehicle level or slightly above. 2. When in doubt, always add air. 3. If the front of the vehicle dives while braking, increase the pressure in the front air bags, if equipped. -
Page 16: Choosing The Right On-Board Air Compressor System
— from inside or outside of the vehicle . • For convenient, on-the-go control of your air springs, add an Air Lift on-board air compressor system. • Air Lift on-board air compressor systems eliminate the search for gas stations that have a working compressor, saving you time, energy and money. -
Page 17: Limited Warranty And Return Policy
Air Lift Company’s maximum liability shall not in any case exceed the purchase price paid by you for the Air Lift product. Please note that some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. -
Page 18: Replacement Information
LoadLifter 5000 Replacement Information If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892, first if: •... - Page 20 Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.com...
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