Table Of Contents - Westerbeke 6.5 MCG Service Manual

TABLE OF CONTENTS
COMPONENT STATIC TESTING .............................. 53
MAP
SENSOR•STEPPER MOTOR ............................
53
TESTING FOR ENGINE OVERHAUL .............................
2 Oll. PRESSURE SENSOR•OXYGEN SENSOR ........ 54
TESTING ENGINE COMPRESSION ............................... 3
ENGINE TROUBLESHOOTING ...................................... 4
DISASSEMBLY/ASSEMBLY PROCEDURES .................. 6
DC CIRCUIT BREAKER•WB OXYGEN SENSOR .. 54
HIGH/LOW RPM SHUTDOWN .................................. 54
EXHAUST TEMPERATURE SWITCH ....................... 54
MAGNETIC PICK-UP COIL ......................................
55
REMOVING THE GENERATOR .....................................
8
FUEL PRESSURE PUMP .......................................... .-.55
DISASS'EMBLY OF EXTERIOR ENGINE COMPONENT .9
REMOVING FUEL SYSTEM ........................................ lO
FUEL INJECTOR ......................... , .............................. 56
AIR AND COOLANT TEMPERATURE SENSORS .56
FUEL PRESSURE SYSTEM ...................................... 56
REMOVING THE TIMING BELT .................................. 11
ENGINE TROUBLESHOOTING AND
DISASSEMBLY, INSPECTION AND REASSEMBLY
SOFTWARE DIAGNOSTICS ........................ : ...............
57
CONTROL BOX COMPONENTS ............................... 57
OF THE MAIN ENGINE ....................................... 15·33
SOFIWARE DIAGNOSTICS (CHART) .................... 58
ON-BOARD DIAGNOSTICS ..................................... 62
COOLANT CIRCULATING PUMP ................................
34
EXHAUST MANIFOLD/HEAT EXCHANGER ................
.35
BC GENERATOR ....................................................... 67
DISTRIBUTER ....................................................... : .... 36
AC TERMINAL CONNECTIONS ............................... 67
RAW WATER PUMP ...................................................
37 ·
GENERATOR OUTPUT ............................................... 68
TIGHTENING TORQUES
(ENGIN£) ........................... 35
SPECIAL TOOLS
(ENGINE .......................................
39
ROTATING AUXILLARY WINDING ......................... 68
EXPLODED VIEW ...................................................... 69
CON'l'ROL BOX .......................................................... 69
SERVICE STANDARDS AND LIMITS ....................... 40
BC GENERATOR TROUBLESHOOTING ......................
70
EXCITING THE GENERATOR. .................................. 70
MAIN STATOR RESIDUAL VOLTAGE ..................... 70
ENGINE ADJUSTMENTS .................... : ......................
.42
TESTING THE DIODES ...............................
.-~
............. 71
SPEED SENSOR .......................................................... 42
NO-LOAD VOLTAGE ADJUSTMENT ....................... 71
IGNITION TIMING ...................................................... 42
AC HERTZ CONVERSION ......................................... 71
VALVE CLEARANCE ................................................. 42
BC GENERATOR TROUBLESHOOTING (CHART) .......
72
CAM SENSOR .............................................................. 42
SPA.RK PLUGS ............................................................. 43
DRIVE BELTS .............................................................. 43
IGNITION WIRES., ...................................................... 43
INTERNAL WIRING SCHEMATIC ............................ 72
TESTJNG THE EXCITER WINDINGS ...................... 73
TESTING CONTINUITY ............................................. 74
TESTING CAPACITORS ............................................. 74
BLEEDING THE FUEL SYSTEM ..................................
44
BC ROTOR • TESTING ...............................................
75
OIL PRESSURE ..........................................................
45
TESTING WINDINGS ................................................. 75
MEASURING EXHAUST PRESSURE .........................
.45
TESTING CONTINUITY .............................................. 75
IGNITION COIL· TESTING ........................................... 46
NOTE: Page 76 has been removed from this manual
POINT GAP·TESTING ................................................. 46
SHORE POWER TRANSFER SWITCH ......................... 77
IGNITER-TESTING ..................................................... 46
PICK-UP COIL-TESTING ...........................................
.46
WIRING DIAGRAMS (#55536) ............................. 18:82
BATTERY CHARGER· TESTING ..................................
.47
DC AUXILLIARY POWER ADAPTER ........................... 83
STARTER MOTOR ....... : ..............................................
48
REMOTE PANEL WIRING ...........................................
83
EXPLODED VIEW ....................................................... 49
REMOTE OIL FILTER .................................................
84
SERVICING .................................................................. 50
ENGINE/GENERATOR SPECIFICATIONS .................... 85
ECU-ELECTRONIC CONTROL UNIT ...........................
52
HARDWARE TORQUES (CHART) .......................... , .... 86
SETTING/CHANGING ENGINE SPEED ................... 52
DECIMAUMETRIC CHART ......................................... 87
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