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Related Manuals for MK Diamond Products MK-5009G
Summary of Contents for MK Diamond Products MK-5009G
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Page 1: Operating Instructions
www.mkdiamond.com MK-5000 Gas series OWNER'S MANUAL & OPERATING INSTRUCTIONS 02.2018 Revision 110 Manual Part# 160958 Caution: Read all safety and operating instructions before using this equipment. This parts list MUsT accompany the equipment at all times. - Page 2 iNTrODUCTiON Congratulations on your purchase of a MK-5000 Gas Block Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your MK-5000 Gas Block Saw should provide you with years of service. In order to help you, we have included this manual.
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Page 3: Table Of Contents
TaBLe OF CONTeNTs saFeTY Safety Messages Damage Prevention Message General Safety Precautions and Hazard Symbols Rules for Safe Operation California Proposition 65 Message Maintenance Safety Safety Label Locations Brick Saw Specific Warnings Product Specifications UNPaCKiNG, TraNsPOrT and asseMBLY Unpacking Contents Transport Assembly seTUP, sTarTUP, aDJUsTMeNT, OPeraTiON and sHUTDOWN... -
Page 4: General Safety Precautions And Hazard Symbols
MK-5000G saFeTY Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.This Operation and Parts Manual has been developed to provide complete instructions for the safe and efficient operation of the MK-5000G Block Saw. - Page 5 MK-5000G saFeTY LeTHaL eXHaUsT Gases! Engine exhaust gasses contain poisonous carbon monoxide, an odorless colorless gas that can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area. eLeCTriCaL sHOCK! Never touch electrical wires or components while the motor is running.
- Page 6 MK-5000G saFeTY KeeP CHiLDreN aWaY. All visitors and children should be kept a safe distance from work area. MaKe WOrKsHOP KiD PrOOF. Make the workshops kid proof by using padlocks, master switches or by removing starter keys. DO NOT FOrCe THe TOOL. A power tool will do a job better and safer operating at the rate for which it was designed.
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Page 7: Rules For Safe Operation
MK-5000G saFeTY DireCTiON OF FeeD. Always feed work into a blade or cutter against the direction of rotation. A blade or cutter should al- ways be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or cutter. -
Page 8: Maintenance Safety
MK-5000G saFeTY • Whenever necessary, replace nameplate, operation and safety decals when they become difficult to read. • ALWAYS store equipment properly when it is not being used. Equipment should be stored in ON / OFF a clean, dry location out of the reach of children. •... -
Page 9: Decal Location
MK-5000G saFeTY OPeraTiON & saFeTY DeCaLs The MK-5000G Block Saw is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575. DANGER FOR INFORMATION ON DANGER... -
Page 10: Product Specifications
The MK-5000G is a versatile gas powered Block Saw. Operated and used according to this manual, the MK-5000G will provide years of dependable service. Engine Specifications Engine specifications for the different models of the MK-5000G are listed in the tables below. Model MK-5009G MK-5009G Engine Honda Kohler... -
Page 11: Unpacking
MK-5000G PrODUCT sPeCiFiCaTiON Masonry Types The MK-5000G can cut a variety of masonry types including, cinder block, slump stone block, wall brick, paver brick, concrete block and cylinders, roofing tile, marble, granite, decorative rock or almost any other non-ferrous material. NOTe: The MK-5000G is not designed to cut plastic or ferrous (metals) material. -
Page 12: Transport
MK-5000G UNPaCKiNG & TraNsPOrT TraNsPOrT 1. Never transport the MK-5000G with water in the Water Basin. CaUTiON 2. The MK-5000G series Block Saw weighs approximately 515 pounds, a forklift should be used for transport. Lock the Cutting Head in the DOWN position, and remove the Movable Cutting Table NOTe: when transporting the MK-5000G. -
Page 13: Assembly
MK-5000G asseMBLY asseMBLY Follow the assembly instructions to prepare your MK-5000G for operation. Movable Cutting Table installation Position Movable Cutting Table. Seat all four Roller Wheels on Verify correct seating of Roller the Guide Rails. Wheels. adjustable Cutting Guide installation Seat the Adjustable Cutting Loosen the Thumbscrew. -
Page 14: Diamond Blade Installation
MK-5000G asseMBLY Diamond Blade installation Unlock Cutting Head. Raise the Cutting Head by Remove the Retaining Screw turning the Depth Control Wheel and Outer Flange with the blade clockwise. wrench. Turn counter-clockwise to loosen. Install the Diamond Blade onto Verify the Blade is seated on Install Retaining Screw and the Blade Shaft. -
Page 15: Setup
MK-5000G seTUP Filling Fuel Tank WarNiNG 1. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. 2. To fuel, stop engine if running, and allow it to cool. 3. Refuel in a well-ventilated area. 4. - Page 16 MK-5000G seTUP Proper Oil Level Low Level Inspect for general damage, Inspect Engine for leaks. Check for proper oil level. loose connections and hardware. (See Maintenance section if low) Fill Throat Upper Limit Check Air Filter for cleanliness. Check for proper fuel level. (See Maintenance section if (See Maintenance section if low) dirty)
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Page 17: Startup
MK-5000G sTarTUP engine start 1. Carbon monoxide gas is toxic. Breathing it can cause unconsciousness WarNiNG and/or death. 2. Avoid any areas or actions that expose you to carbon monoxide. NOTe: If restarting a warm engine leave the Choke Lever in the OPEN position. Place Fuel Valve in the Place Choke Lever in the Move the Throttle Lever... -
Page 18: Water Pump Setup
MK-5000G seTUP Water Pump setup Water Pump is factory installed and is setup for re-circulating wet cutting. If dry cutting, be sure to disengage water pump. The Water Pump can be setup in three ways, External Water Source, Re- circulation or Un-coupled for dry blade operation. NOTe: To extend the life of the Diamond Blade and Water Pump, MK Diamond recommends a clean cooling water source when using a Wet Diamond Blade. -
Page 19: Cutting Setup
MK-5000G seTUP Dry Blade Operation NOTe: Failure to perform the following steps will lead to premature pump failure. Loosen Water Pump Drive End Pivot front of Water Pump Drive Move Water Pump Assembly Pivot Plate front and rear End Pivot Plate up and tighten to the outside of the retaining bolts. -
Page 20: Operation
MK-5000G OPeraTiON step Cuts A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single cut. NOTe: 1. Step Cutting is the preferred cutting method for all cuts. 2. When cutting hard material Step Cutting should always be used. 3. - Page 21 MK-5000G OPeraTiON Continue Lowering Cutting Head until cut is complete. Turn the saw off when work is complete. Cutting with the Cutting Head Positioned Down This method is preferred when cutting small objects. CaUTiON DO NOT FORCE TOOL, it will do the job better and safer at rate for which it was designed.
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Page 22: Angle Cuts
MK-5000G OPeraTiON Cutting with the Piece Positioned Vertically This method may be used when “notching” the masonry piece. Position masonry piece. Open the Cooling Flow Control Slowly push piece toward Blade Adjust the height of the Cutting Valve and adjust flow. Verify to begin the cut. -
Page 23: Cleanup
MK-5000G OPeraTiON Cutting using the Foot Pedal The Foot Pedal may be used to Step Cut, Chop Cut, or with the masonry piece positioned vertically. Using the Foot Pedal frees both of the operator’s hands for holding the masonry piece. The follow- ing example utilizes the Step Cut method. -
Page 24: Maintenance
MK-5000G MaiNTeNaNCe Clean the Movable Cutting Clean the Movable Clean the remainder of the saw. Table Guide Rails. Cutting Table Roller Wheels. MaiNTeNaNCe initial Maintenance WarNiNG Turn engine off before servicing saw. Perform the following after initial purchase and operation of the MK-5000. Change engine oil after first Check and adjust the Blade month or first 20 operating... - Page 25 MK-5000G MaiNTeNaNCe Check Movable Cutting Table Clean engine Air Filter. Roller Wheels for wear. (See Engine Manual) six (6) Month Maintenance Perform the following maintenance every six months. Clean and readjust engine Change engine oil. Clean Fuel Sediment Cup. Spark. Plug (See Engine (See Engine Manual) (See Engine Manual) Manual)
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Page 26: Lubrication Points
MK-5000G MaiNTeNaNCe Two Year Maintenance Check Fuel Line. (Shop Maintenance Required) Lubrication Points Use standard grease when lubricating the MK-5000. Clean the Zerk fitting when finished lubricating. Apply grease slowly; stop when grease is seen between joints. Rear Blade Guard Stay-level Front Blade Guard Stay-level Front and Rear Connecting pivot point lubrication point, if... - Page 27 MK-5000G MaiNTeNaNCe Crank Wheel Assembly Bearing Depth Control Screw Housing lubrication point. lubrication point. Movable Cutting Table Wheel Change Out NOTe: Movable Cutting Table Roller Wheels should be replaced at the same time. Remove Roller Wheels. Rotate Obtain Wheel replacement Install Wheel/Washer Assembly counter-clockwise to loosen.
- Page 28 MK-5000G MaiNTeNaNCe Protective Wooden strip replacement The protective wooden strip is to protect the Movable Cutting Table from damage during operation. Over time, the wooden strip will become grooved from use. A grooved wooden strip will not sup- port masonry during cutting causing the blade to “break through” the piece instead of performing a smooth cut.
- Page 29 MK-5000G MaiNTeNaNCe NOTe: 1. Fuel can damage paint and plastic. Be careful not to spill fuel when filling the fuel tank. Damage caused by spilled fuel IS NOT covered under the warranty. 2. DO NOT use stale or contaminated gasoline or an oil/gasoline mixture. 3.
- Page 30 MK-5000G MaiNTeNaNCe Changing Oil Oil is a major factor affecting performance and service life. See Engine Manual for specifications. NOTe: 1. Drain used oil while the engine is warm. 2. Conform to Federal, State and Local laws, codes and ordinances relative to environmental protection for oil disposal.
- Page 31 MK-5000G MaiNTeNaNCe Fuel sediment Cup Cleaning WarNiNG 1. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. 2. To fuel, stop engine if running and allow it to cool. 3. Refuel in a well-ventilated area. 4.
- Page 32 MK-5000G MaiNTeNaNCe Belt inspection, replacement and adjustment The MK-5000G is designed with two belts. The two belts are a matched set and should be inspected, adjusted and/or replaced at the same time. NOTe: 1. When new belts are installed, they should be inspected and re-tensioned after the first forty-eight (48) hours of operation.
- Page 33 MK-5000G MaiNTeNaNCe Verify the belt is seated in the Tighten the Engine Adjustment Install the new belt. grooves of both pulleys. Strap Bolt to remove slack. Check belt tension (proper tension Install the Belt Guard. 1/8" deflection of the belt). Continue adjusting belt until tension is correct then tighten the Engine Plate Mounting Bolts.
- Page 34 MK-5000G MaiNTeNaNCe Loosen engine mounting plate Loosen Engine Adjustment Push the Engine Mounting Plate If re-tensioning, go to step J. Strap Lock-nut then loosen the toward the front of the unit to Engine Adjustment Strap. loosen the belt. NOTe: DO NOT use a screwdriver when installing new belts. Remove the belt.
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Page 35: Troubleshooting
MK-5000G TrOUBLesHOOTiNG MK-5000G Block Saws - Pulley Combinations by MK Part Number Gas Saws (9-13 Hp) 14 inch 20 inch 24 inch Blade Size 158470 160365 160365 Motor Pulley 9-13 Hp Gas 160362 160362 160362 Jack Shaft Pulley (Motor Side) 158959 160364 160364... -
Page 36: Blade Stops Turning
MK-5000G TrOUBLesHOOTiNG Rod Cooling Channels and Verify Water Pump suction is Verify Water Pump drive end is recheck flow. clean and pump impeller is in the operating position. turning. Pump Impeller is inside water inlet. Movable Cutting Table Does Not Move Correctly Check for Roller Wheel Damage. - Page 37 MK-5000G TrOUBLesHOOTiNG Blade Will Not Cut Properly Check for smoothness Check for proper rotation. Ensure Blade Core not bent. or “glazing”. engine stops NOTe: The Engine is equipped with an oil level sensor that will stop the engine on a low oil level Pull Starter Cord straight back Verify fuel level is below the Check for proper oil level.
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Page 38: Accessories
MK-5000G aCCessOries aCCessOries item Number Description BX-10 157957 14" Premium Grade Diamond Blades for Dry Cutting of Hard Brick BX-30 157944 14" Premium Grade Diamond Blades for Dry Cutting of Hard Brick MK-30 128678 20" Supreme Grade Blades for Brick & Block 132332 Adjustable Cutting Guide... - Page 39 NOTes...
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Page 40: Ordering Information
MK-5000G OrDeriNG aND reTUrN iNFOrMaTiON OrDeriNG iNFOrMaTiON You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •... -
Page 41: Contact
MK-5000G CONTaCT aND LiMiTeD WarraNTY CONTaCT Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distributors, parts or service. Telephone: (800) 421-5830 Fax: (310) 539-5158 E-mail: Customer_service@MKDiamond.com Customer Service Hours: Monday through Friday, 6aM-4PM PsT MK Diamond Products, inc. - Page 42 NOTes...
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- Page 44 MK-5000G Block saw OWNER'S MANUAL & OPERATING INSTRUCTIONS MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...