MK Diamond Products MK-170 SERIES Owner's Manual & Operating Instructions
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MK Diamond Products MK-170 SERIES Owner's Manual & Operating Instructions

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MK-170 SERIES
TILE SAW
OWNER'S MANUAL &
OPERATING INSTRUCTIONS
CAUTION:
Read all safety and
operating instructions
before using this
equipment
Enter the Serial Number of your new saw in the
space below. The Serial Number is located on the
rear of the Cutting Head.
SERIAL NUMBER:
NOTE:
For your (1) one year warranty to be effective,
complete the warranty card (including the Serial
Number and mail it in as soon as possible.

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Summary of Contents for MK Diamond Products MK-170 SERIES

  • Page 1 MK-170 SERIES TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the rear of the Cutting Head.

  • Page 2: Manual Part No. 157243 Revision No

    INTRODUCTION We at MK Diamond want to congratulate you on selecting the MK-170 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest products in the industry. Operated correctly, your MK-170 should provide you with years of quality service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY: Safety Messages Damage Prevention Message General Safety Precautions and Hazard Symbols California Proposition 65 Message Electrical Requirements and Grounding Instructions Safety Label Locations Tile Saw Specific Warnings Product Specifications UNPACKING, TRANSPORT, UNIVERSAL STAND, and ASSEMBLY Unpacking Contents Transport...

  • Page 4: Safety

    SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. SAFETY MESSAGES: Safety messages inform the user about potential hazards that could lead to injury, death and/or equipment damage.
  • Page 5 SAFETY USE THE PROPER EXTENSION CORD. If using an extension cord make sure it is in good condition first. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating.

  • Page 6: California Proposition 65 Message

    SAFETY Hazard Symbols: ELECTRICAL SHOCK! Never touch electrical wires or components while the motor is running. Exposed, frayed or worn electrical motor wiring can be sources of electrical shock that could cause severe injury or burns. ACCIDENTAL STARTS! Before plugging the equipment into an electrical outlet, be sure the ON/OFF Switch is in the OFF position to prevent accidental starting.

  • Page 7: Electrical Requirements And Grounding Instructions

    SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS: In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 8 Use of undersize extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the customers’...

  • Page 9: Safety Label Locations

    Safety labels are located according to Figures 1 and 6 below. The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

  • Page 10: Product Specifications

    15 lbs. Table 2 Blade Capacity: The MK-170 uses a seven (7) inch (178 mm) diameter, wet cutting continuous rim, MK Diamond blade with a five-eighths (5/8) inch (15.875 mm) arbor. Tile Types: The MK-170 can cut a variety of tile types including Porcelain, Terracotta, Marble, Quarry and Slate, or almost any other non-ferrous material.

  • Page 11: Unpacking, Transport, Universal Stand And Assembly Unpacking

    UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY UNPACKING: Your MK-170 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. Use proper lifting techniques when lifting the MK-170. If not done, remove the MK-170, accessory box from the carton. CONTENTS: In your container, you will find one (1) MK-170 cutting surface, one (1) MK-170 water pan, (1) adjustable cutting guide, (1) 7-inch wet cutting continuous rim diamond blade, one (1) splash guard, one (1) splash guard...

  • Page 12: Assembly

    UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY ASSEMBLY: Follow the assembly instructions to prepare your MK-170 for operation. 1. Diamond Blade Installation: NOTE: When installing the Retaining Screw, do not “cross-thread" and DO NOT over tighten the screw. Retaining Retaining Motor Blade Wingnut Thumbscrew...

  • Page 13: Adjustable Cutting Guide Installation

    UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY 2. Adjustable Cutting Guide Installation: NOTE: When installing the Adjustable Cutting Guide, verify the guide is parallel to the Diamond Blade. If alignment of the Adjustable Cutting Guide is required, see Step 2 in the Adjustment and Operation Section of this manual.

  • Page 14: Setup, Adjustment And Operation Setup

    2. Water Pump Preparation: To prevent the possibility electrical shock, the MK-170 MUST be de-energized when preparing the Water Pump for operation. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts Discharge Cooling Discharge...
  • Page 15 SETUP, ADJUSTMENT and OPERATION Fill with Water Cutting Post clean water Pump Table Fill Water Cover Pump Pump Cord Slot Suction Cord Fill the Water Pan with clean Place the Water Pump in the Install the Cutting Table; ensure water (this should be done Water Pan–ensure the pump the pump power cord is seated periodically during cutting)

  • Page 16: Adjustment And Operation

    SETUP, ADJUSTMENT and OPERATION ADJUSTMENT and OPERATION: 1. Cutting Tile: DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. Adjustable Adjustable Diamond Tile Cutting Guide Blade Cutting Guide Position Set Cutting ON/OFF...

  • Page 17: Cleanup

    SETUP, ADJUSTMENT and OPERATION 3. Cleanup: NOTE: Dispose of wastewater in accordance with applicable Federal, State and Local laws. Position Remove ON/OFF Empty Cutting Table Switch Water Pan Ensure the ON/OFF Switch is Remove the Cutting Table from Dispose the contents of the in the OFF position the Water Pan Water Pan...
  • Page 18 SETUP, ADJUSTMENT and OPERATION Empty Clean with Soap Clean the Water Pan and Water Water Pan Clean the MK-170 with soap Clean the Water Pan Dispose the contents of the Water Pan and clean water NOTE: To extend the life of the MK-170, lubricate the Motor Shaft with light oils such as, 3 in 1, WD-40, etc. Motor Flange Shaft...

  • Page 19: Maintenance And Troubleshooting Maintenance

    MAINTENANCE AND TROUBLESHOOTING MAINTENANCE: 1. Blade Dressing: Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or “glazed” over. This will reduce grinding efficiency and may cause the blade to “wander”...
  • Page 20 MAINTENANCE AND TROUBLESHOOTING 7. Motor Brush Change-out: Disconnect the tool before servicing and when changing accessories, such as blades, bits, cutters, and the like. Disconnect Turn counter- Housing the MK-170 clockwise to loosen Cover Flat Head Screwdriver Remove Motor Brush Locate and Remove One Disconnect the MK-170 Motor Brush Cap using a Flat...

  • Page 21: Troubleshooting

    Ensure the Blade Core is not “Glazing” (Dress blade if bent and Arbor is not out of needed) round Contact place of purchase or MK Diamond (800 421-5830) to verify blade Return to MK Diamond If Blade Correct, go to Step E...
  • Page 22 Intake Fitting Fitting Cooling Channels Channels Return to MK Diamond If cooling channels clear, go to Step L for Repair Rod Cooling Channels and Return to MK Diamond recheck flow Page 22 MK-170 Revision 02/02, Effective Date February 11, 2002...

  • Page 23: Blade Stops Turning

    20 amps – if not, move to tripped; if it is tripped, reset it 20-amp circuit once only another circuit Return to MK Diamond for Repair Return to MK Diamond Page 23 MK-170 Revision 02/02, Effective Date February 11, 2002...

  • Page 24: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST EXPLODED VIEW: MK-170 Revision 02/02, Effective Date February 11, 2002 Page 24...

  • Page 25: Parts List

    EXPLODED VIEW AND PARTS LIST PARTS LIST: Item Description Part # Accessories, 170 Blade, 7 Dia x 5/8 Arbor MK-170 153441 Flange, Blade 135830 Nut, 5/8-18 UNF 135848 Owner’s Manual, 170 157243 Wrench, Blade Nut, 15/16 Boxed End 134684 Wrench, Blade Shaft, 11/16 Open End, 90 157244 Arm, Motor Support Arm, Motor Support...
  • Page 26 EXPLODED VIEW AND PARTS LIST Item Description Part # Table, 170 Table, 170 157253 Screw, 10-24 x 1/2 Pan Head Phillips Machine 151744 Water Pump, PES-100 120v Pump, Water, PES-100 120v 155987 Hose, Vinyl, 1/4 ID 34” 132951 Owner’s Manual, Water Pump 155745 Page 26 MK-170...

  • Page 27: Theory

    In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the flexible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user must be aware of distinct operating practices to ensure optimum performance.

  • Page 28: Accessories

    ACCESSORIES ACCESSORIES: ITEM NUMBER DESCRIPTION 139295 MK-200, 7 x 5/8 Arbor 139311 MK-215, 7 x 5/8 Arbor 153293 MK-315, 10 x 5/8 Arbor 152610 Ground Fault Circuit Interrupter 153567 Foot Switch 152792 Dressing Stone 2-Pack 133025-MK Drain Plugs 6-Pack 151431-MK MK-170 Revision 02/02, Effective Date February 11, 2002 Page 28...

  • Page 29: Ordering Information

    Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS: For quicker repair time, you may contact MK Diamond Customer Service, toll free, at – 800 421-5830 or 310 539-5221 for the Authorized Service Center closest too you. For technical questions, call – 800 474-5594.

  • Page 30: Operating Instructions

    To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. MK DIAMOND PRODUCTS, INC 1315 STORM PARKWAY, TORRANCE, CA 90509-2803 310 539 5158...

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