Tennant BOSS 2000E Operator And Parts Manual
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Tennant BOSS 2000E Operator And Parts Manual

Tennant BOSS 2000E Operator And Parts Manual

Automatic carpet extractor
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Stock No.:
16928 – System
15042 – Stand Alone
ARAMARK ServiceMaster
2300 Warrenville Road
Downers Grove, IL 60515
For Carpet Care 2000 Support Call:
800–537–5735
For Ordering Parts:
800–937–9444
BOSS 2000E
Home Find... Go To..
Carpet Care QL
Automatic Carpet Extractor
Operator and Parts Manual
Rev. 03 (08-03)
69372
600593

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Summary of Contents for Tennant BOSS 2000E

  • Page 1 Carpet Care QL BOSS 2000E Automatic Carpet Extractor Operator and Parts Manual Stock No.: 16928 – System 15042 – Stand Alone ARAMARK ServiceMaster 2300 Warrenville Road Downers Grove, IL 60515 For Carpet Care 2000 Support Call: 800–537–5735 69372 For Ordering Parts: Rev.
  • Page 2 Serial No.- phone or mail from any authorized Service Center or Distributor. E 1997, 2003 Tennant Company This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care.

  • Page 3: Table Of Contents

    ......SPRAY BARS / SPRAY TIPS MAINTENANCE ......Boss 2000E (08–03) Home Find... Go To..

  • Page 4: Safety Precautions

    – Stop on level surface. hazard. – Turn off machine. – Unplug cord from wall outlet. WARNING: Do Not Use Outdoors. Do Not Expose To Rain. Store Indoors. – Remove key. Boss 2000E (08–03) Home Find... Go To..

  • Page 5: Grounding Instructions

    Ground Pin WARNING LABEL The warning label appears on the machine in the location indicated. Replace label if it becomes damaged or illegible. WARNING LABEL – LOCATED ON BACK PANEL OF CONTROL CONSOLE. Boss 2000E (08–03) Home Find... Go To..

  • Page 6: Machine Controls And Instruments

    OPERATION MACHINE CONTROLS AND INSTRUMENTS Refer to MACHINE CONTROLS AND INSTRUMENTS DESCRIPTIONS on the following page. Boss 2000E (08–03) Home Find... Go To..

  • Page 7: Machine Controls And Instruments Descriptions

    Deep & Light Clean switches. Belt Clip – Clips extension cord to belt when operating machine. 21. Pump Switch – Turns on pump. Twist grips must be turned to activate spray. Boss 2000E (08–03) Home Find... Go To..

  • Page 8: Uncrating Machine

    3. Install prespray wand and solution hoses. Insert end of wand into hole located at front of chassis and secure wand with velcro strap. Hang solution hoses on hook located on top of solution tank (Figure 1). Boss 2000E (08–03) Home Find... Go To..
  • Page 9 S FiberFresh UltraClean Extraction Detergent S FiberFresh Interim Extraction Cleaner FIG. 6 S FiberFresh Foam Control Mixture S FiberFresh Quick Dri FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers. Boss 2000E (08–03) Home Find... Go To..
  • Page 10 9. Plug 75’ detachable power cord into pigtail cord on machine. 10. Plug detachable power cord into a grounded wall outlet (Figure 9). FOR SAFETY: Do not operate machine unless cord is properly grounded. Boss 2000E (08–03) Home Find... Go To..

  • Page 11: Machine Operation

    ATTENTION: DO NOT attempt to clean heavily soiled carpet using the LIGHT CLEAN mode. This mode will cause a ”mud” slurry or paste to be created on carpet surface. Carpet must be restored Boss 2000E (08–03) Home Find... Go To..

  • Page 12: Deep Cleaning

    (Figure 17). 8. Allow prespray solution to set for at least 5 minutes and no longer than 15 minutes before operating machine. FIG. 17 Boss 2000E (08–03) Home Find... Go To..

  • Page 13: While Operating Machine

    7. Periodically check recovery tank level. 11. Press Clean/Rinse switch to ”CLEAN” (Green 8. Drain recovery tank every time solution tank runs Area). dry. See DRAINING & RINSING TANKS. 12 Turn on ”PUMP” switch. Boss 2000E (08–03) Home Find... Go To..

  • Page 14: Optional Floor Tool Setup And Operation

    3. Connect solution hose to accessory tool coupler at prespray mode, this is normal. top of machine (Figure 25). 10. Turn on ”PUMP” switch. 11. Take prespray wand and spray area to be cleaned. FIG. 25 Boss 2000E (08–03) Home Find... Go To..

  • Page 15: Draining And Rinsing Tanks

    Continue this pull and push method with a 2 to 4” overlap of each stroke. NOTE: For heavily soiled areas, repeat stroke or change angle of stroke. Boss 2000E (08–03) Home Find... Go To..

  • Page 16: Draining Clean Water Tank

    Circuit breakers are located at rear of control console. The vacuum motor is thermally protected and will automatically shut–off when an overload occurs (Figure 32). FIG. 33 FIG. 32 Boss 2000E (08–03) Home Find... Go To..

  • Page 17: Daily Maintenance

    Make sure solution tank is empty. Use following maintenance procedures as a weekly 2. Flush plumbing system with acetic acid solution check list. See later pages for more detailed (P/N 23901/2). See PLUMBING SYSTEM instructions. MAINTENANCE. Boss 2000E (08–03) Home Find... Go To..

  • Page 18: Every 250 Hours Of Operation

    3. Loosen locknut on belt tension bolt. 4. Turn belt tension bolt clockwise to tighten belt. For proper adjustment, belt should represent diagram above. DO NOT over tighten. Retighten locknut on belt tension bolt. Boss 2000E (08–03) Home Find... Go To..

  • Page 19: Solution Filter Maintenance

    3. Rinse screen and remove any debris. 1. Turn key off and unplug power cord. 4. Replace screen securely on standpipe. 2. From operators right side of machine locate spray bar under machine towards front. Boss 2000E (08–03) Home Find... Go To..

  • Page 20: Transporting Machine

    5. Replace spray tips in spray bar and keep on hand for spare. NOTE: If spray tips are damaged or cannot be restored, replace spray tips. Be certain to use same spray tip size and type. Improper spray tips will affect cleaning performance. Boss 2000E (08–03) Home Find... Go To..

  • Page 21: Storing Machine

    Pour undiluted antifreeze into clean water tank and follow flush out plumbing system instructions in the PLUMBING SYSTEM MAINTENANCE section. WARNING: Do Not Use Outdoors. Do Not Expose To Rain. Store Indoors. Boss 2000E (08–03) Home Find... Go To..

  • Page 22: Trouble Shooting

    Loose wiring. Call for service. Faulty motor. Call for service. Loose or broken belt. Adjust, replace or call for service. Motor pulley set screw is loose. Tighten pulley set screw or call for service. Boss 2000E (08–03) Home Find... Go To..

  • Page 23: Specifications

    0.75hp, 1800 rpm max., 115V, 17A WATER LIFT / AIR FLOW 3480 mm (137 in) / 2.86 m h (101 cfm) DECIBEL RATING AT OPERATOR’S EAR, INDOORS ON 81dB(A) CARPET POWER CORD LENGTH 23 m (75 ft) Boss 2000E (08–03) Home Find... Go To..

  • Page 24: Electrical Diagrams

    ELECTRICAL DIAGRAMS 120V WIRING DIAGRAM BRUSH AMMETER LIGHT S/F 5 DEEP SLOW SPEED ADJUST FAST SPEED SPEED ADJUST CONTROL BOARD HOUR METER MASTER KEY SWITCH WHT/RED WHT/BLK BRUSH DRIVE MOTOR MOTOR MOTOR WHT/ORG Boss 2000E (08–03) Home Find... Go To..
  • Page 25 -22- -23- BRUSH 1.5 A -34- -35- -36- WHT/ORG BRUSH BRUSH METER MOTOR -34- -24- DRIVE TWIST SWITCH 2 2.5 A -11- ORG/WHT PINK 10 K -10- SLOW DRIVE MOTOR FAST 10 K Boss 2000E (08–03) Home Find... Go To..

  • Page 26: Parts List

    PARTS LIST RECOVERY TANK GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 27 TERMINAL, MALE .25 RED 600168 PLATE, STRAP CLAMP DFAN, SHELL 5.7 MOTOR DSTRAP, TROWEL VELCRO 130486 140069 41169 NUT, HEX LOCK .25–20 NYLON 230290.BK HOOK, CORD BLACK ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 28: Solution Tank Group

    PARTS LIST SOLUTION TANK GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 29 TIE, WIRE 6”X12 NYLON 613484 HOSE, 3/8ID X 5/8OD X 1.42’ GRAY 630369 CLAMP, HOSE .50–1.1 140310 CLAMP, HOSE WORM 0.33–0.88 120287 DECAL, BOSS 2000E 150516 FITTING, BRS STR 04PM/06BM 140231 SCREW, 3/8X1–1/2 HEX 150420 FITTING, 3/8M X 3/8F ELB 90 TEE 140545 NUT, JAM 3/8–16...

  • Page 30: Drive Wheel Group

    PARTS LIST DRIVE WHEEL GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 31 140017 WASHER, LOCK 230992 PIN, MANIFOLD MOUNT 230764 PULLEY, IDLER 140016 WASHER, LOCK 0.25 140028 WASHER, FLAT 3/8” 01696 SCREW, HEX .25–20 X 0.50 ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 32: Rear Panel Lever Group

    PARTS LIST REAR PANEL LEVER GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 33 230760 BRACKET, REVERSE HANDLE 59156 NUT, HEX LOCK .38–16 NL 140219 SCREW, HEX .31–18X1.00 140028 WASHER, FLAT 3/8” 611048 SCREW, HEX .38–16X1.25 140136 BUSHING, .38X.50X.28 230883 BRACKET, REVERSE LATCH D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 34: Rear Housing Solution Group

    PARTS LIST REAR HOUSING SOLUTION GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 35 DESCRIPTION QTY. DCHEMICAL, FIBRE-FRESH ULTRA 140890 SCREW, 10–24 X 1/2 TRSPHL 23434 CLEAN EXTRACTION 231065.BK PANEL, REAR BOSS 2000E (1 CASE = 4 GALLONS) OPTIONAL 120482 DECAL, FOAM CONTROL DCHEMICAL, FIBRE-FRESH LIGHT 23234 CLEAN EXTRACTION 140552 NUT, HEX 10–24 NYLON (1 CASE = 4 GALLONS) OPTIONAL DVALVE, ANTI–FOAM...

  • Page 36: Control Console Group

    PARTS LIST CONTROL CONSOLE GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 37 230649 PIN, HANDLE ADJUSTMENT 140000 WASHER, FLAT 1/4” 230648 PIN, HANDLE ADJUSTMENT LOCK 140846 SCREW, 1/4–20X1–1/2 RNDPHL 140415 SPRING, LOCK PIN DHARNESS, WIRING BOSS 2000E 604402 TUBE, HANDLE 130783 DGASKET, CONSOLE 100057 140219 SCREW, HEX .31–18X1.00 231073.BK PANEL, CONTROL 140015 WASHER, LOCK SPLIT .31...

  • Page 38: Pick-Up Head Group

    PARTS LIST PICK-UP HEAD GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 39 PIN, PIVOT SPRING 230412 ROD, LIFT BRUSH ASM 140233 SCREW, 3/8–16X1–3/4 HXHDCP 140508 NUT, HEX 5/16–24 140545 NUT, 3/8–16 FINJAM 140015 WASHER, SPLIT LOCK 0.31 140015 WASHER, SPLIT LOCK 0.31 D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 40: Brush Base Group

    PARTS LIST BRUSH BASE GROUP Boss 2000E (08–03) Home Find... Go To..
  • Page 41 NUT, CONDUIT 3/8 LOCK DMOTOR, BRUSH DRIVE 120V 130471 140519 NUT, KEP 10–24 DBRUSH CARD, 110V 190150 140900 SCREW, TRS 10–24 X 3/4 DPULLEY, MOTOR 230410 ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 42: Solution Group

    PARTS LIST SOLUTION GROUP To Light Clean Spray Bar To Small Quick Hose Coupler Bypass To Deep Clean Spray Bar To Large Quick Coupler Blue Hose Boss 2000E (08–03) Home Find... Go To..
  • Page 43 FITTING, 1/4M X 1/4H BARB 90 BRS 609922 TUBING, 1/4ID X 3/8OD X 6.33’ BLU 613434 HOSE, 1/4ID X 2.0’ GRAY LP 140519 NUT, KEP 10–24 ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 44: Pre-Spray Wand Group

    DFITTING, BRS QDC 1/8 SER 5 200979 150915 ∇ DASM., HOSES PRE-SPRAY (2) DFITTING, BRS QDC 1/8M SER5 701398 150921 1/4ID X 25’ W/FITTINGS ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 45: Pump Breakdown

    DKIT, SHURFLO SERVICE 190172 190131 DKIT, SWITCH DIAPHRAGM DKIT, LOWER PUMP HOUSING 190134 190130 DKIT, UPPER PUMP HOUSING DPUMP, 100 PSI (COMPLETE) 190128 180103 DKIT, REPLMT CHECK VALVE 190124 D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 46: Options

    OPTIONS 330mm (13 in) LOW PRESSURE FLOOR TOOL Boss 2000E (08–03) Home Find... Go To..
  • Page 47 SLEEVE, HANDLE 200994 200902 HANDLE, VALVE 150615 FITTING, 1/4MX7/8 CLSNIP 140605 PIN, HANDLE 120210 DECAL, TENNANT LOGO WHITE DPLATE, GLIDE (MODEL 15011) 140520 NUT, 1/4 PUSH BLK 55532 150403 FITTING, 1/4MX1/4F 45 STR 55533 SCREW, #6 X 7/8 SHTMTL (MODEL 15011)

  • Page 48: 76Mm (3 In) Low Pressure Upholstery Tool

    SCRW, 6–32 X .25” PHL DFITTING, QDC PLUG .25FPT DVALVE, 3” MACH. STD. 55510 52319 DTOOL, 6” UTILITY 52308 FITTING, NIPPLE .25 HEX BRASS 52320 ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 49: Solution And Vacuum Hoses

    1–1/2” X 7.6M (25’) DCOUPLER, QUICK SER. 60 55103 DCUFF, HOSE 1–1/2” 160430 DPLUG, QUICK COUPLER 55104 DCONNECTOR, VAC HOSE 1–1/2” 15023 150615 NIPPLE ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Boss 2000E (08–03) Home Find... Go To..

  • Page 50: Spotting Trowel And Chemicals

    (PACKAGE = 6 PADS) DCHEMICAL, FIBRE-FRESH LIGHT 23234 D RECOMMENDED STOCK ITEMS CLEAN EXTRACTION (1 CASE = 4 GALLONS) DCHEMICAL, FIBRE-FRESH QUICK 23324 DRI (1 CASE = 4 GALLONS) DCHEMICAL, FOAM CONTROL 23031 (1 GALLON) Boss 2000E (08–03) Home Find... Go To..

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