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Tennant 235D User Manual

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235D
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  • Page 1 235D MM331 Home Find... Go To..
  • Page 2 The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy.
  • Page 3 This section will list the controls and numerous sections filled with TENNANT part instruments on the machine, overview the numbers for the repair of the machine. Please...
  • Page 4 ABOUT THIS MANUAL The smaller line of sweeper and scrubbers have For parts that are used on machines beginning at less complicated part section arrangement, and and continuing on from a certain serial number, are easier to find your way through the parts the column would list a serial number on the left of sections.
  • Page 5 TENNANT parts numbers for repair parts. Breakdowns for hydraulic and electrical components have TENNANT part numbers for the parts TENNANT supplies. The serial numbers listed in any of the parts lists in these sections is a serial number the manufacturer uses to identify design changes in their particular component.
  • Page 6 ABOUT THIS MANUAL 235 MM331 (3- -93) Home Find... Go To..

  • Page 7: General Information

    - - Use Cardboard To Locate Leaking Unless Designed For Use In Those Hydraulic Fluid Under Pressure. Areas. - - Use TENNANT Supplied Or Equivalent - - In Areas With Possible Falling Objects Replacement Parts. Unless Equipped With Overhead Guard.

  • Page 8: General Information

    GENERAL INFORMATION The following safety labels are mounted on the machine in the locations indicated. If these, or any, labels become damaged or illegible, install a new label in its place. FOR SAFETY LABEL - - LOCATED ON THE FOR SAFETY THERMO SENTRYt LABEL - - SIDE OF THE CONTROL PANEL.
  • Page 9 GENERAL INFORMATION HOPPER SUPPORT BAR WARNING LABEL - - LOCATED ON THE OPERATOR SIDE OF HOPPER LIFT ARM. 03398 03397 FAN BELT DRIVE WARNING LABEL - - LOCATED ON THE VACUUM FAN. 03486 03401 HOPPER LIFT ARM PINCH POINT CAUTION LABEL (2) - - LOCATED ON THE HOPPER LIFT ARMS.

  • Page 10: Table Of Contents

    GENERAL INFORMATION CONTENTS Page Page GENERAL INFORMATION ....MACHINE OPERATION ....2-10 SAFETY PRECAUTIONS .
  • Page 11 GENERAL INFORMATION Page Page ENGINE ......3-16 BRUSHES ......3-34 ENGINE LUBRICATION .
  • Page 12 GENERAL INFORMATION Page Page STANDARD MODEL PARTS ... . HYDRAULIC COMPONENTS ... . ORDERING REPAIR PARTS ..ORDERING REPAIR PARTS .

  • Page 13: Specifications

    SPECIFICATIONS SECTION 1 CONTENTS Page MACHINE SPECIFICATIONS ... . POWER TYPE ..... . POWER TRAIN .
  • Page 14 SPECIFICATIONS 235 MM331 (3- -93) Home Find... Go To..

  • Page 15: Machine Specifications

    SPECIFICATIONS MACHINE SPECIFICATIONS POWER TYPE HYDRAULIC SYSTEM Engine type -- piston Function -- operates propelling, hopper lift, side Ignition -- diesel brush drive Cycle -- 4 Aspiration -- natural Control valve, hopper lift, side brush drive -- open Cylinders -- 2 center, single spool type Bore -- 2.83 in (72 mm) Stroke -- 2.76 in (70 mm)

  • Page 16: System Fluid Capacities

    SPECIFICATIONS SYSTEM FLUID CAPACITIES Hydraulic system -- reservoir 3.9 gal (14.8 L) Hydraulic system -- total 4.4 gal (16.7 L) Engine lubricating oil, with filter -- 3.2 qt (3 L) Engine cooling system -- 3.2 qt (3 L) Fuel tank -- 7.3 gal (28L) GENERAL MACHINE DIMENSIONS - - CAPACITIES Length -- 77.5 in (1970 mm)

  • Page 17: Machine Dimensions

    SPECIFICATIONS MACHINE DIMENSIONS 48 in (1220 mm) 77.5 in (1970 mm) TOP VIEW 53 in (1345 mm) SIDE VIEW 03366 235 MM331 (3- -93) Home Find... Go To..
  • Page 18 SPECIFICATIONS 235 MM331 (3- -93) Home Find... Go To..

  • Page 19: Operation

    OPERATION SECTION 2 CONTENTS Page Page PREPARATION FOR OPERATION ..MACHINE OPERATION ....2-10 AFTER UNCRATING AND BEFORE NORMAL SWEEPING OPERATION .
  • Page 20 OPERATION 235 MM331 (3- -93) Home Find... Go To..

  • Page 21: Preparation For Operation

    OPERATION PREPARATION FOR OPERATION AFTER UNCRATING AND BEFORE 5. Check the engine oil level. See ENGINE in OPERATING MACHINE: the MAINTENANCE section. 1. Check the machine for shipping damage. 6. Fill the fuel tank on the machine. 2. Read this manual carefully before operating FOR SAFETY: When Servicing Machine, Keep or servicing the machine.

  • Page 22: Operation Of Controls

    OPERATION OPERATION OF CONTROLS 03486 MACHINE COMPONENTS A. Operator Seat E. Hopper B. Seat Support F. Hopper Inspection Door C. Steering Wheel G. Side Brush D. Filter Cover H. Access Door 235 MM331 (3- -93) Home Find... Go To..

  • Page 23: Controls And Instruments

    OPERATION 03487 CONTROLS AND INSTRUMENTS A. Brake Pedal M. Key-Operated Ignition Switch B. Directional Pedal N. Main Brush Lever C. Parking Brake Lever O. Side Brush Lever D. Operator Seat P. Glow Plug Indicator E. Seat Support Lever Q. Vacuum Lever F.

  • Page 24: Brake Pedal

    OPERATION BRAKE PEDAL ADJUSTABLE SEAT LEVER (OPTION) The brake pedal operates the brakes on the two The adjustable seat lever option controls the front wheels. To stop the machine, return the front-to-rear position of the seat. Pull the lever direction pedal to neutral, then apply pressure to out, slide the seat backward or forward to the the brake pedal.

  • Page 25: Oil Pressure Light

    OPERATION OIL PRESSURE LIGHT GLOW PLUG INDICATOR The engine oil pressure light indicates inadequate The glow plug indicator glows brightly when the engine oil pressure. If the light glows, stop the preheaters are up to starting temperature. engine immediately and determine the cause. Failure to stop the engine will result in engine To use engine preheaters, turn and hold the damage.

  • Page 26: Side Brush Lever

    OPERATION SIDE BRUSH LEVER AUXILIARY SIDE BRUSH IN-OUT SWITCH (OPTION) The side brush lever controls the position of the side brush. To raise the side brush, pull the lever The auxiliary side brush in-out switch controls the into the “ Raised”position. To lower the brush, in and out movement of the auxiliary side brush push the lever down and release it into the option.

  • Page 27: Circuit Breakers

    OPERATION CIRCUIT BREAKERS HOPPER SUPPORT BAR Circuit breakers are resetable circuit protection The hopper support bar is located on the right devices designed to stop the flow of current in the side lift arm. It holds the hopper in a raised event of a circuit overload.

  • Page 28: Machine Operation

    OPERATION MACHINE OPERATION NORMAL SWEEPING OPERATION 1. Turn the ignition switch key to the “ PREHEAT”position until the glow plug A normal sweeping operation consists of seven indicator glows brightly. typical operations: pre-start checklist, starting machine, sweeping, dumping hopper, post 2.

  • Page 29: To Sweep

    OPERATION TO SWEEP TO DUMP HOPPER Plan the sweeping in advance. Try to arrange long 1. Push the main brush lever into the “ UP” runs with minimum stopping and starting. Sweep position. debris from very narrow aisles into main aisles ahead of time.

  • Page 30: To Stop Machine

    OPERATION TO STOP MACHINE TO ENGAGE HOPPER SUPPORT BAR 1. Return the directional pedal to the “ neutral” WARNING: Raised Hopper May Fall. position. Apply the brake. Engage Hopper Support Bar. 2. Push the main brush lever into the “ UP” 1.

  • Page 31: To Disengage Hopper Support Bar

    OPERATION 4. Slowly lower the hopper so the bar is OPERATION ON GRADES secure. Drive the machine slowly on grades. Use the brake pedal to control machine speed. FOR SAFETY: When Using Machine, Go Slow On Grades And Slippery Surfaces. The maximum rated climb and descent angle is 10_ .

  • Page 32: Machine Troubleshooting

    OPERATION MACHINE TROUBLESHOOTING Problem Cause Remedy Excessive dusting Dust skirts and seals worn, Replace or adjust skirts or seals damaged, not adjusted properly Dust filter clogged Shake and clean or replace filter Vacuum hose damaged Replace vacuum hose Vacuum fan failure Belt loose, broken or off sheave Poor sweeping performance Poor sweeping performance...

  • Page 33: Transporting Machine

    OPERATION TRANSPORTING MACHINE PUSHING OR TOWING MACHINE The machine may be slowly pushed from the front or rear, pushing on the bumper or the machine frame. The machine may be slowly towed from the front. Use care when attaching towing cables or chains to avoid damaging the machine.

  • Page 34: Machine Tie-Downs

    OPERATION 6. Lower the machine onto the jack stands. MACHINE TIE-DOWNS The machine may be tied down at each corner of 7. Check to make sure the machine is secure. the main frame using the tie-down brackets supplied in the tie-down kit. 8.

  • Page 35: Machine Storage

    OPERATION MACHINE STORAGE STORING MACHINE When storing the machine for extended periods of time, the following procedures must be followed to lessen the chance of rust, sludge, or other undesirable deposits from forming. 1. Empty the debris hopper. 2. Change the engine oil. 3.
  • Page 36 OPERATION 2-18 235 MM331 (3- -93) Home Find... Go To..

  • Page 37: Maintenance

    MAINTENANCE SECTION 3 CONTENTS Page Page RECOMMENDED FIRST 50-HOUR VACUUM FAN BELT ....3-26 MACHINE INSPECTION ... . . TO REPLACE AND ADJUST MAINTENANCE CHART .
  • Page 38 MAINTENANCE 235 MM331 (3- -93) Home Find... Go To..

  • Page 39: Recommended First 50-Hour Machine Inspection

    MAINTENANCE RECOMMENDED FIRST 50-HOUR MACHINE INSPECTION After the first 50 hours of operation, the following 3. Change the engine oil after the first 35 procedures are recommended: hours of operation. 1. Check the floor skirts to floor clearance. See 4. Replace hydraulic fluid filter element. SKIRTS AND SEALS.

  • Page 40: Maintenance Chart

    MAINTENANCE MAINTENANCE CHART 03488 No. of Service Interval Description Procedure Lubricant Points Daily Engine Check oil level Drain fuel water trap Empty air filter dust cap Brush and rear skirts Check for damage and wear Hopper lip skirt Check for damage and wear Main brush Check for damage and wear Side brush...

  • Page 41: Engine

    EO -- Engine oil HYDO -- TENNANT or approved hydraulic fluid SPL -- Special lubricant, Lubriplate EMB grease (TENNANT part number 01433--1) WG -- Water and permanent-type ethylene glycol anti freeze, one-to-one ratio NOTE: More frequent intervals may be required in extremely dusty conditions.
  • Page 42 Lubricate the pivot with Change the engine oil and oil filter after the first Lubriplate EMB grease (TENNANT part number 35 hours of operation and then after every 100 01433--1) after every 200 hours of operation.

  • Page 43: Steering Linkage

    01433--1). Apply the lubricant with a hand lubricated by applying Lubriplate EMB grease grease gun after every 200 hours of operation. (TENNANT part number 01433--1) to the grease fittings after every 200 hours of operation. 03394 FRONT STEERING LINK A.

  • Page 44: Hydraulics

    The fluid level is checked by looking at the TENNANT’ s hydraulic fluids provide a longer life dipstick on the breather-filler cap with the hopper for the hydraulic components. There is one in the sweeping position. The reservoir is full recommended fluid.

  • Page 45: To Replace Filter Element

    MAINTENANCE TO REPLACE FILTER ELEMENT HYDRAULIC PUMPS The machine propelling pump is a variable 1. Stop the engine and set the machine displacement hydraulic piston pump. It is driven parking brake. by the engine via a dual belt. FOR SAFETY: Before Leaving Or Servicing The machine accessories pump is a hydraulic Machine;...

  • Page 46: Directional Pedal

    MAINTENANCE 8. Replace the engine coil wire. TO ADJUST DIRECTIONAL PEDAL LINKAGE 1. Stop the engine and set the machine 9. Start the engine and operate it at an idle for parking brake. two minutes. FOR SAFETY: Before Leaving Or Servicing 10.

  • Page 47: Lift Arm Speed Limiter

    MAINTENANCE 5. Start the engine. To adjust the limited speed, raise the hopper and engage the hopper support bar. Loosen the two 6. Move the directional pedal into the “ forward” bracket bolts and slide the bracket and cam position and release it. The rear wheel forward to increase speed or slide the bracket should stop rotating as soon as the pedal is backward to decrease speed.

  • Page 48: Hydraulic Fluid Leaks

    MAINTENANCE HYDRAULIC FLUID LEAKS Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood, rather than hands, to search for suspected leaks. 00002 HYDRAULIC PINHOLE LEAK A. Cardboard B. Pinhole Leak C. Magnifying Glass If injured by escaping hydraulic fluid, see a doctor at once.

  • Page 49: Hydraulic Schematic

    MAINTENANCE 03460 HYDRAULIC SCHEMATIC 3-13 235 MM331 (3- -94) Home Find... Go To..

  • Page 50: Hydraulic System Troubleshooting

    MAINTENANCE HYDRAULIC SYSTEM TROUBLESHOOTING Problem Cause Remedy Machine travels slowly or not Machine travels slowly or not Parking brake set Release parking brake at all at all Control linkage broken or not Replace and/or adjust linkage adjusted properly Relief valve stuck open (leaking) Clean or replace relief valve -- one valve forward, one reverse...

  • Page 51: Hydraulic Components Troubleshooting

    MAINTENANCE HYDRAULIC COMPONENTS TROUBLESHOOTING Problem Cause Remedy Hydraulic cylinder failure Hydraulic cylinder failure Piston seals leaking Install seal kit Barrel worn or rod bent Replace cylinder rod Hydraulic control valve failure Hydraulic control valve failure Valve seals leaking Install seal kit Relief valve stuck open (leaking) Clean or replace relief valve Hydraulic motor failure...

  • Page 52: Engine

    MAINTENANCE ENGINE ENGINE LUBRICATION COOLING SYSTEM Check the engine oil level daily. Maintaining cooling system efficiency is important. Engine temperatures must be brought up to and Change the engine oil and oil filter after the first maintained within the satisfactory range for 35 hours of operation and then after every efficient operation.

  • Page 53: Air Intake System

    MAINTENANCE Use soft, clean water mixed with permanent-type, Engine overheating may also be caused by dirty ethylene glycol antifreeze in a one-to-one ratio to radiator fins or pre-screen. The exterior fins of the fill the cooling system. Deposits of sludge, scale, radiator can be cleaned with an air or water hose.

  • Page 54: Air Filter

    MAINTENANCE AIR FILTER FOR SAFETY: When Servicing Machine, Wear Eye And Ear Protection When Using The engine air filter housing includes a dust cap Pressurized Air Or Water. and a dry cartridge-type air filter element. The dust cap must be emptied of dirt daily. The air filter element must be cleaned and inspected or replaced after every 100 hours of operation.

  • Page 55: Fuel System

    MAINTENANCE 10. Install the new or cleaned filter element so FUEL WATER TRAP FILTER the fins on the element are at the intake end The fuel water trap filter separates water and of the air cleaner. Use care so the fins are impurities from the fuel.

  • Page 56: Priming Fuel System

    MAINTENANCE 5. Remove the filter element and the water trap 2. Fill the fuel tank. from the filter head. 3. Open the seat support. 6. Remove the water trap bowl from the filter element. 4. Open the air vent on top of the fuel injection pump.

  • Page 57: Diesel Fuel Troubleshooting

    MAINTENANCE DIESEL FUEL TROUBLESHOOTING Problem Cause Remedy Engine will not start Engine will not start Out of fuel Fill fuel tank Filter plugged Clean filter Air in fuel Bleed fuel lines Water in fuel Drain water trap Fuel too thick Change fuel grade Battery discharged Charge or replace battery...

  • Page 58: Cylinder Head

    MAINTENANCE CYLINDER HEAD DECOMPRESSION LEVER The decompression lever was available on earlier CYLINDER HEAD style engines. The lever allows the release of some compression pressure from the cylinders. The cylinder head must be properly torqued after This is useful when the battery is weak, when the servicing to ensure proper operation.

  • Page 59: Electrical System

    MAINTENANCE ELECTRICAL SYSTEM BATTERY NOTE: Do not take readings immediately after adding water- -- -if the water and acid are not The battery used in this machine is rated at 12 V, thoroughly mixed, the readings may not be 330 ccA. It is located in the front left of the accurate.

  • Page 60: Electrical Schematic

    MAINTENANCE 03490 ELECTRICAL SCHEMATIC 3-24 235 MM331 (3- -94) Home Find... Go To..

  • Page 61: Electrical Schematic, Auxiliary Side Brush

    MAINTENANCE 03490 ELECTRICAL SCHEMATIC, AUXILIARY SIDE BRUSH 3-25 235 MM331 (3- -94) Home Find... Go To..

  • Page 62: Belts And Chains

    MAINTENANCE BELTS AND CHAINS HYDRAULIC PUMP BELT 5. Slide the pump assembly backward to remove the belt. Position the new pump belt The hydraulic pump belt transfers power from the on the sheaves. engine sheave to the hydraulic pump. Check belt condition and tension after every 200 hours of 6.
  • Page 63 MAINTENANCE 3. Remove the vacuum fan belt guard. 5. Slide the pump assembly backward to remove the belts. 6. Replace the existing vacuum fan belt with a new belt. 03499 BELTS A. Vacuum Fan Belt 04322 VACUUM FAN BELT GUARD B.

  • Page 64: Main Brush Belt

    MAINTENANCE 11. Replace the belt guard. 7. Position the new belt on the belt sheaves. 12. Lower the seat support. 8. Replace the vacuum fan belt guard. 9. Lower the seat support. MAIN BRUSH BELT 10. Start the machine and lower the main brush. The main brush belt transfers power from the Then raise the brush.
  • Page 65 MAINTENANCE 3. Remove the vacuum fan and engine belt 5. Slide the pump assembly backward to guards. remove the belt. 6. Loosen the alternator mounting bolts. 7. Replace the fan belt. 8. Tighten the fan belt to specification. 03503 FAN BELT A.

  • Page 66: Taper Lock Bushings

    MAINTENANCE TAPER LOCK BUSHINGS 5. Using a block, sleeve, or drift, hammer the end of the bushing. Do not hammer bushing Taper lock bushings are used to secure the directly. sheaves on the engine and propelling pump shafts. 6. Repeat steps 4 and 5 until torque wrench reading is the same after hammering as before.

  • Page 67: Debris Hopper And Dust Filter

    MAINTENANCE DEBRIS HOPPER AND DUST FILTER DEBRIS HOPPER 5. Check the distance between the floor and the bottom metal edge of the hopper. The The debris hopper collects debris swept by the floor clearance should be 1 in (25 mm) machine and should be dumped after every work across the width of the machine.

  • Page 68: Hopper Dust Filter

    MAINTENANCE 4. Apply heat to the bottom of the Thermo HOPPER DUST FILTER Sentryt with a match or lighter. The The hopper dust filter filters the air which is drawn vacuum lever should move to the “ Wet up from the main brush compartment by the Sweeping”position, the hopper door should vacuum fan.

  • Page 69: To Remove And Replace Hopper Dust Filter

    MAINTENANCE TO REMOVE AND REPLACE HOPPER DUST 6. Secure the filter with the shaker motor assembly. FILTER 1. Stop the engine and set the machine 7. Check the two filter hold-down screws. They parking brake. should clear the filter by 0.03 in (1 mm). FOR SAFETY: Before Leaving Or Servicing 8.

  • Page 70: Brushes

    MAINTENANCE BRUSHES MAIN BRUSH 5. Pull the brush idler arm off the arm hub. The main brush is tubular and spans the width of NOTE: If the brush idler arm does not come off the machine, sweeping debris into the debris easily, thread the retaining bolt into the threaded hopper.
  • Page 71 MAINTENANCE NOTE: If no chalk or other material is available, If the main brush pattern is tapered, wider allow the brushes to spin on the floor for two on one side by 0.50 in (15 mm) or more than minutes. the other side, perform the following leveling procedure: 4.

  • Page 72: Side Brush

    MAINTENANCE H. Position the idler plug so it is the same distance from the floor as the drive plug and tighten the bolts. I. Reinstall the main brush. J. Recheck the main brush pattern. K. Replace the right side access door. SIDE BRUSH The side brush sweeps debris from curbs or gutters into the path of the main brush.

  • Page 73: Skirts And Seals

    MAINTENANCE SKIRTS AND SEALS BRUSH SKIRTS REAR SKIRTS Brush skirts control main brush dusting. They are The rear skirts seal the brush compartment. They located on each of the brush access doors. The are located on the bottom rear of the brush skirts should be inspected for wear or damage compartment.

  • Page 74: Hopper Lip Skirt

    MAINTENANCE HOPPER LIP SKIRT 6. Position the new skirt on the hopper. Secure it with the retaining strip. The hopper lip skirt floats over debris and helps deflect the debris into the hopper. It is located on 7. Raise the hopper, position the hopper the bottom rear of the hopper.

  • Page 75: Hopper Dump Door Seal

    MAINTENANCE 6. Remove the retaining strip of the seal to be 3. Engage the hopper support bar. replaced. WARNING: Falling Hopper. Engage Hopper Support Bar. Read Manual. 4. Stop the engine and set the machine parking brake. FOR SAFETY: Before Leaving Or Servicing Machine;...

  • Page 76: Vacuum Fan Seal

    MAINTENANCE VACUUM FAN SEAL FILTER COVER SEAL The vacuum fan seal seals the vacuum fan to the The filter cover seal seals the filter box to the filter filter cover. Check the seal for damage after every cover. Check the seal for damage after every 100 hours of operation.

  • Page 77: Brakes And Tires

    MAINTENANCE BRAKES AND TIRES BRAKES TIRES The foot brake and the parking brake operate the The front machine tires are solid. The rear tire is linkage which controls the brakes on the front pneumatic. Proper air pressure is 90 psi wheels.
  • Page 78 MAINTENANCE 3-42 235 MM331 (3- -94) Home Find... Go To..

  • Page 79: Appendix

    APPENDIX SECTION 4 CONTENTS Page HARDWARE INFORMATION ... . STANDARD BOLT TORQUE CHART METRIC BOLT TORQUE CHART ..BOLT IDENTIFICATION ....THREAD SEALANT AND LOCKING COMPOUNDS .
  • Page 80 APPENDIX 235 MM331 (3- -93) Home Find... Go To..
  • Page 81 They include the following: 2 (3) 3 (4) 4 (5) 6 (8) Locktite 515 sealant -- gasket forming 7 (9) 10 (14) material. TENNANT Part No. 75567,15 oz 18 (24) 25 (34) (440 ml) cartridge. 32 (43) 47 (64) 58 (79) 83 (112)

  • Page 82: Hydraulic Fitting Information

    APPENDIX HYDRAULIC FITTING INFORMATION HYDRAULIC TAPERED PIPE FITTING (NPT) HYDRAULIC O- -RING FITTING TORQUE TORQUE CHART CHART NOTE: Ratings listed are when using teflon Tube Thread Minimum Maximum O.D.(in) Size Torque Torque thread seal. 0.25 0.44- -20 6 ft lb (8 Nm) 9 ft lb (12 Nm) Minimum Maximum...
  • Page 83 STANDARD MODEL PARTS SECTION 5 CONTENTS Page ORDERING REPAIR PARTS ....Fig. 1 -- Recommended General Maintenance Items ... . . Fig.
  • Page 84 STANDARD MODEL PARTS 235 MM331 (3- -93) Home Find... Go To..
  • Page 85 Shipments will be TENNANT part numbers to the TENNANT, and all complete unless the packing list or order ack- orders for parts with vendor part numbers to the local nowledgement indicate items back ordered.
  • Page 86 STANDARD MODEL PARTS 06969 Fig. 1 - - Recommended General Maintenance Items TENNANT Machine Part No. Serial Number Description Qty. 87960 (000000-- Maintenance Kit, 400 Hour, Diesel 87171 (000000-- Element, Pre--Cleaner 87875 (000000-- Element, Air Cleaner 87928 (000000-- Gasket Kit, Breather...
  • Page 87 STANDARD MODEL PARTS Fig. 1 - - Recommended General Maintenance Items TENNANT Machine Part No. Serial Number Description Qty. 87731 (000000-- Seal, Foam Rubber 68198 (000000-- Adhesive, 1 oz (30 ml) 47069 (000000-- Sleeve, Vacuum Fan Tube 03561 Fig. 2 - - Replacement Brushes...
  • Page 88 STANDARD MODEL PARTS Fig. 3 - - Main Frame Group 235 MM331 (3-94) Home Find... Go To..
  • Page 89 STANDARD MODEL PARTS 03462 Fig. 3 - - Main Frame Group TENNANT Machine Part No. Serial Number Description Qty. 87500 (000000-- Frame, Main 87181 (000000-- Seal, Hopper Top 87180 (000000-- Retainer, Seal 34292 (000000-- Screw, Nylon Hex 87182 (000000-- Retainer, Felt Seal...
  • Page 90 STANDARD MODEL PARTS Main Frame Fig. 4 - - Seat and Shrouds Group 235 MM331 (3-94) Home Find... Go To..
  • Page 91 STANDARD MODEL PARTS 03565 Fig. 4 - - Seat and Shrouds Group TENNANT Machine Part No. Serial Number Description Qty. 82342 (000000-- Seat Assembly 68275 (000000--002611 ) Pouch, Operator’ s Manual, 13.6 in (345 mm) 48790 (002612-- Pouch, Operator’ s Manual, 7.5 in (190 mm)
  • Page 92 STANDARD MODEL PARTS Main Frame Fig. 5 - - Front Wheel and Brake Group 5-10 235 MM331 (3- -93) Home Find... Go To..

  • Page 93: Mm331 (3

    STANDARD MODEL PARTS 03477 Fig. 5 - - Front Wheel and Brake Group TENNANT Machine Part No. Serial Number Description Qty. 86922 (000000-- Cap, Hub 87053 (000000-- Nut, Slotted 28862 (000000-- Washer, Thrust 87253 (000000-- Wheel Assembly 87195 (000000-- Tire, Solid...
  • Page 94 STANDARD MODEL PARTS Main Frame Fig. 6 - - Hopper Lift Arms Group 5-12 235 MM331 (3- -93) Home Find... Go To..
  • Page 95 STANDARD MODEL PARTS 03470 Fig. 6 - - Hopper Lift Arms Group TENNANT Machine Part No. Serial Number Description Qty. 87854 (000000-- Arm and Decal Assembly, Lift 87229 (000000-- Pin, Pivot 87228 (000000-- Arm, Prop 87045 (000000-- Bearing, Self--Aligning 87433...
  • Page 96 STANDARD MODEL PARTS Hopper Back Front Plate Hopper Bottom Fig. 7 - - Hopper Middle and Cover Group 5-14 235 MM331 (3- -93) Home Find... Go To..
  • Page 97 STANDARD MODEL PARTS 03268 Fig. 7 - - Hopper Middle and Cover Group TENNANT Machine Part No. Serial Number Description Qty. 87203 (000000-- Cover, Hopper 87579 (000000-- Latch, Tension 87217 (000000-- Seal, Hopper Cover 87202 (000000-- Hopper, Middle 87056 (000000--...
  • Page 98 STANDARD MODEL PARTS Hopper Middle Fig. 8 - - Hopper Bottom Group 5-16 235 MM331 (3- -93) Home Find... Go To..
  • Page 99 STANDARD MODEL PARTS 03267 Fig. 8 - - Hopper Bottom Group TENNANT Machine Part No. Serial Number Description Qty. 87059 (000000-- Plate, Hopper Bottom 87103 (000000-- Angle, Support 87201 (000000-- Hopper, Bottom 87406 (000000-- Angle, Bottom Support 87208 (000000-- Plate, Front...
  • Page 100 STANDARD MODEL PARTS Hopper Middle 03467 Fig. 9 - - Hopper Headlights and Access Door Group TENNANT Machine Part No. Serial Number Description Qty. 87460 (000000-- Mount, Headlight 87430 (000000-- Lamp 87739 (000000-- Guard, Headlight 87337 (000000-- Latch, Door 87621...
  • Page 101 STANDARD MODEL PARTS Hopper Middle 03468 Fig. 10 - - Hopper Filter and Shaker Motor Group TENNANT Machine Part No. Serial Number Description Qty. 54121 (000000-- Motor, Shaker 87074 (000000-- Bracket, Shaker Filter 40678 (000000-- Clamp, Cable 87209 (000000--001391 )
  • Page 102 STANDARD MODEL PARTS Hopper Middle Fig. 11 - - Hopper Dump Door and Actuator Group 5-20 235 MM331 (3- -93) Home Find... Go To..
  • Page 103 STANDARD MODEL PARTS 03466 Fig. 11 - - Hopper Dump Door and Actuator Group TENNANT Machine Part No. Serial Number Description Qty. 87413 (000000-- Spacer, Seal 87412 (000000-- Seal, Dump Door 87162 (000000-- Door, Dump 64379 (000000-- Bearing, Journal 87104...
  • Page 104 STANDARD MODEL PARTS Main Frame Housing Fig. 12 - - Vacuum Fan Control Group 5-22 235 MM331 (3- -93) Home Find... Go To..
  • Page 105 STANDARD MODEL PARTS 03464 Fig. 12 - - Vacuum Fan Control Group TENNANT Machine Part No. Serial Number Description Qty. 23498 (000000-- Clamp, Worm Drive 87051 (000000-- Duct, Vacuum 49300 (000000-- Damper1 87983 (000000-- Seal, Damper 87265 (000000-- Tube, Vacuum Fan...
  • Page 106 STANDARD MODEL PARTS Main Frame Vacuum Duct Fig. 13 - - Vacuum Fan Assembly 5-24 235 MM331 (3- -93) Home Find... Go To..
  • Page 107 STANDARD MODEL PARTS 03465 Fig. 13 - - Vacuum Fan Assembly TENNANT Machine Part No. Serial Number Description Qty. 87251 (000000-- Housing, Fan 08143 (000000-- Impeller1 87853 (000000-- Plate and Decal Assembly 10362 (000000-- Spacer 00960 (000000-- Key, Square 16934...
  • Page 108 STANDARD MODEL PARTS Main Frame Main Brush Tube Fig. 14 - - Main Brush Drive Group 5-26 235 MM331 (3- -93) Home Find... Go To..
  • Page 109 STANDARD MODEL PARTS 03262 Fig. 14 - - Main Brush Drive Group TENNANT Machine Part No. Serial Number Description Qty. 39527 (000000-- Nut, Slotted 39350 (000000-- Washer 87631 (000000-- Plug, Brush Drive 87040 (000000-- Shaft, Drive 00928 (000000-- Key, Square...
  • Page 110 STANDARD MODEL PARTS Main Frame Fig. 15 - - Main Brush Idler Group 5-28 235 MM331 (3- -93) Home Find... Go To..
  • Page 111 STANDARD MODEL PARTS 03263 Fig. 15 - - Main Brush Idler Group TENNANT Machine Part No. Serial Number Description Qty. 16447 (000000-- Grip, Handle 87275 (000000-- Handle, Brush Lift 55347 (000000-- Screw, Hex 09005 (000000-- Ring, Retaining 13534 (000000-- Bearing, Ball...
  • Page 112 STANDARD MODEL PARTS Main Frame and Lift Arms Front Bumper Side Brush Fig. 16 - - Side Brush Group 5-30 235 MM331 (3- -93) Home Find... Go To..
  • Page 113 STANDARD MODEL PARTS 03274 Fig. 16 - - Side Brush Group TENNANT Machine Part No. Serial Number Description Qty. 16447 (000000-- Grip, Handle 87574 (000000-- Handle, Side Brush 87297 (000000-- Cable, Brush Adjustment 04734 (000000-- Pin, Clevis 45261 (000000-- Spring, Compression...
  • Page 114 STANDARD MODEL PARTS Fig. 17 - - Hydraulic Lift Cylinder and Filter Group 5-32 235 MM331 (3-94) Home Find... Go To..
  • Page 115 STANDARD MODEL PARTS 03471 Fig. 17 - - Hydraulic Lift Cylinder and Filter Group TENNANT Machine Part No. Serial Number Description Qty. 51787 (000000-- Bumper, Rubber 48657 (000000-- Bracket, Filter 67718 (000000-- Filter Assembly 67718--2 (000000-- Element, Hydraulic Filter 47519...
  • Page 116 STANDARD MODEL PARTS V-Belt Main Frame Fig. 18 - - Pump Group 5-34 235 MM331 (3- -93) Home Find... Go To..
  • Page 117 STANDARD MODEL PARTS 03479 Fig. 18 - - Pump Group TENNANT Machine Part No. Serial Number Description Qty. 87732 (000000-- Guard, Belt 87513 (000000-- Sheave, Propelling Pump 15280--3 (000000-- Bushing, Key 39330 (000000-- Screw, Set 87236 (000000-- Plate Assembly, Retaining...
  • Page 118 STANDARD MODEL PARTS Control Panel Fig. 19 - - Control Valve and Throttle Group 5-36 235 MM331 (3- -93) Home Find... Go To..
  • Page 119 STANDARD MODEL PARTS 06966 Fig. 19 - - Control Valve and Throttle Group TENNANT Machine Part No. Serial Number Description Qty. 87246 (000000-- Grip, Vinyl 87810 (000000-- Lever, Throttle 43242 (000000-- Swivel 43454 (000000-- Washer, Nylon 87818 (000000-- Seal, Cable...
  • Page 120 STANDARD MODEL PARTS Main Frame 03481 Fig. 20 - - Hydraulic Reservoir Group TENNANT Machine Part No. Serial Number Description Qty. 87392 (000000-- Reservoir Assembly 31559 (000000-- Breather, Filler 61288 (000000-- Gasket, Hyd Tank Breather 25121 (000000-- Breather, Hyd Cap...
  • Page 121 STANDARD MODEL PARTS Main Frame 03472 Fig. 21 - - Rear Drive Wheel Group TENNANT Machine Part No. Serial Number Description Qty. 02637 (000000-- Support, Drive 49225 (000000-- Bearing, Cup and Cone 47719 (000000-- Washer 47801 (000000-- Fitting, Grease 58842...
  • Page 122 STANDARD MODEL PARTS Side Brush Motor Hopper Lift Cylinder Accessory Pump Hydraulic Filter Propelling Pump Control Hydraulic Valve Reservoir Propelling Motor Fig. 22 - - Hydraulic Hoses Group 5-40 235 MM331 (3- -93) Home Find... Go To..
  • Page 123 STANDARD MODEL PARTS 03461 Fig. 22 - - Hydraulic Hoses Group TENNANT Machine Part No. Serial Number Description Qty. 82816 (000000-- Hose, Hydraulic 87652 (000000-- Hose, Hydraulic 87651 (000000-- Hose, Hydraulic 34358 (000000-- Hose, Hydraulic 57965 (000000-- Hose, Hydraulic 87672...
  • Page 124 STANDARD MODEL PARTS Main Frame Fig. 23 - - Steering Wheel Group 5-42 235 MM331 (3- -93) Home Find... Go To..
  • Page 125 STANDARD MODEL PARTS 03475 Fig. 23 - - Steering Wheel Group TENNANT Machine Part No. Serial Number Description Qty. 57497 (000000-- Cap, Rubber 49452 (000000-- Gear Assembly, Steering 87488 (000000-- Wheel, Steering 87753 (000000-- Bracket, Steering Column 87752 (000000-- Seal, Rubber...
  • Page 126 STANDARD MODEL PARTS Main Frame 03473 Fig. 24 - - Directional Pedal Group TENNANT Machine Part No. Serial Number Description Qty. 87254 (000000-- Cover, Bellcrank 42240 (000000-- Pedal, Foot 87881 (000000-- Arm, Pedal 06474A (000000-- Pin, Clevis 14506 (000000-- Ball Joint...
  • Page 127 STANDARD MODEL PARTS Hopper Lift 03476 Fig. 25 - - Speed Limiter Group TENNANT Machine Part No. Serial Number Description Qty. 87803 (000000-- Bracket, Pivot Pin 87491 (000000-- Link, Upper 45127 (000000-- Ring, Retaining 87804 (000000-- Link, Lower 87798 (000000--...
  • Page 128 STANDARD MODEL PARTS Part of Coolant Tank Engine V-Belt Main Frame Main Frame Lintel Fig. 26 - - Engine Group 5-46 235 MM331 (3-94) Home Find... Go To..
  • Page 129 STANDARD MODEL PARTS 03516 Fig. 26 - - Engine Group TENNANT Machine Part No. Serial Number Description Qty. 87501 (000000-- Engine 22297 (000000-- Clamp, Worm Drive 87760 (000000--003247 ) Hose, Air Intake 49263 (000000-- Tie, Cable 87296 (000000-- Retainer 87308...
  • Page 130 STANDARD MODEL PARTS Engine Main Frame Fig. 27 - - Fuel Tank and Line Group 5-48 235 MM331 (3- -93) Home Find... Go To..
  • Page 131 STANDARD MODEL PARTS 03553 Fig. 27 - - Fuel Tank and Line Group TENNANT Machine Part No. Serial Number Description Qty. 32183 (000000-- Fitting, Elbow 43844 (000000-- Clamp, Worm Drive 87738 (000000-- Hose 87730 (000000-- Hose 82544 (000000-- Fitting, Straight...
  • Page 132 STANDARD MODEL PARTS Main Frame Fig. 28 - - Control Panel Group 5-50 235 MM331 (3- -93) Home Find... Go To..
  • Page 133 STANDARD MODEL PARTS 03540 Fig. 28 - - Control Panel Group TENNANT Machine Part No. Serial Number Description Qty. 87022 (000000-- Panel and Label Assembly, Control 34813 (000000-- Gauge, Fuel 55271 (000000-- Light Assembly 48570 (000000-- Bulb, 12 V 55272...
  • Page 134 STANDARD MODEL PARTS Fig. 29 - - Wire Harness Group 5-52 235 MM331 (3-94) Home Find... Go To..
  • Page 135 STANDARD MODEL PARTS 03599 Fig. 29 - - Wire Harness Group TENNANT Machine Part No. Serial Number Description Qty. 87347 (000000-- Wire Harness, Main 70000 (000000--003280 ) Wire Harness Replacement Kit, Engine 61406 (003281-- Wire Harness, Engine 87552 (000000-- Wire Harness, Hopper...
  • Page 136 Serial Number Description Qty. 87640 (000000-- Label Kit, Information and Hazard 87639 (000000-- Label Kit, Operation 08885 (000000-- Label, Warning, Emissions 87535 (000000-- Label, Lintel, 235D 87956 (000000-- Label, Replacement Kit, Diesel 5-54 235 MM331 (3- -93) Home Find... Go To..
  • Page 137 OPTIONS SECTION 6 CONTENTS Page ORDERING REPAIR PARTS ....Fig. 1 -- Cab Kit ......Fig.
  • Page 138 OPTIONS 235 MM331 (3- -93) Home Find... Go To..
  • Page 139 Shipments will be TENNANT part numbers to the TENNANT, and all complete unless the packing list or order ack- orders for parts with vendor part numbers to the local nowledgement indicate items back ordered.
  • Page 140 OPTIONS Overhead Guard Main Frame 03357 Fig. 1 - - Cab Kit TENNANT Machine Part No. Serial Number Description Qty. 87655 (000000-- Cab Kit, Soft Side 87657 (000000-- Cab, Soft Side 87697 (000000-- Windshield 87698 (000000-- Channel, Side 87701 (000000--...
  • Page 141 OPTIONS Main Frame 03355 Fig. 2 - - Overhead Guard Kit TENNANT Machine Part No. Serial Number Description Qty. 87829 (000000-- Guard Kit, Overhead 87450 (000000-- Guard, Overhead 87742 (000000-- Molding, Rigid 62595--21 (000000-- Molding, Rigid 36328 (000000-- Washer, Belleville NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts.
  • Page 142 OPTIONS Overhead Guard Control Panel 03571 Fig. 3 - - Revolving Light Kit, Overhead Guard TENNANT Machine Part No. Serial Number Description Qty. 87792 (000000-- Light Kit, Revolving Amber 87789 (000000-- Light, Revolving Amber 44681--1 (000000-- Lens, Amber 45779 (000000--...
  • Page 143 OPTIONS Control Panel Shroud 03570 Fig. 4 - - Revolving Light Kit, Shroud TENNANT Machine Part No. Serial Number Description Qty. 87791 (000000-- Light Kit, Revolving Amber 87789 (000000-- Light, Revolving Amber 44681--1 (000000-- Lens, Amber 45779 (000000-- Bulb 10127...
  • Page 144 OPTIONS Main Frame 03362 Fig. 5 - - Demo Kit TENNANT Machine Part No. Serial Number Description Qty. 87790 (000000-- Demo Kit 87083 (000000--001045) Bracket, Replacement Kit, Rear (set of 2) 45079 (000000-- Bracket, Tie--Down 45079 (001046-- Bracket, Tie--Down 87462...
  • Page 145 OPTIONS 08660 Fig. 7 - - Adjustable Seat Kit TENNANT Machine Part No. Serial Number Description Qty. 48685 (000000-- Adjustable Seat Kit 66099 (000000-- Plate, Seat Support 52615 (000000-- Spacer, Seat Adjuster 51459 (000000-- Adjuster, Seat 51458 (000000-- Adjuster Assembly, Seat...
  • Page 146 OPTIONS 06917 Fig. 8 - - Oil Drain Kit TENNANT Machine Part No. Serial Number Description Qty. 48571 (000000-- Oil Drain Kit 97890 (000000-- Hose 60453 (000000-- Washer, Brass 48572 (000000-- Fitting, Bandjo 97891 (000000-- Fitting, Plug 6-10 235 MM331 (3- -93) Home Find...
  • Page 147 OPTIONS 06853 Fig. 9 - - Auxiliary Side Brush Electrical Group TENNANT Machine Part No. Serial Number Description Qty. 35304 (000000-- Label, Brush Control 65560 (000000-- Switch, Rocker, DPDT 57807 (000000-- Cover, Rocker Switch Seal 27920 (000000-- Breaker, Circuit, 5A...
  • Page 148 OPTIONS From Control Valve To Standard Side Brush From Back of Hopper From Back of Hopper Fig. 10 - - Auxiliary Side Brush Group 6-12 235 MM331 (3-94) Home Find... Go To..
  • Page 149 OPTIONS 06854 Fig. 10 - - Auxiliary Side Brush Group TENNANT Machine Part No. Serial Number Description Qty. 43499 (000000-- Bracket 48582 (000000-- Bracket, Bulkhead 48580 (000000-- Bracket 06678 (000000-- Fitting, Straight 48556 (000000-- Cross Member, Front 35273 (000000-- Pin, Hitch...
  • Page 150 OPTIONS 06852 Fig. 11 - - Auxiliary Side Brush Hydraulic Hose Group TENNANT Machine Part No. Serial Number Description Qty. 57967 (000000-- Hose, Hydraulic 48617 (000000-- Hose, Hydraulic 57947 (000000-- Hose, Hydraulic 19634 (000000-- Hose, Hydraulic 6-14 235 MM331 (3-94) Home Find...
  • Page 151 HYDRAULIC COMPONENTS SECTION 7 CONTENTS Page ORDERING REPAIR PARTS ....Fig. 1 -- Hydraulic Motor Breakdown, 87417 . . . Fig. 2 -- Hydraulic Motor Breakdown, 87475 .
  • Page 152 HYDRAULIC COMPONENTS 235 MM331 (3- -93) Home Find... Go To..
  • Page 153 Shipments will be TENNANT part numbers to the TENNANT, and all complete unless the packing list or order ack- orders for parts with vendor part numbers to the local nowledgement indicate items back ordered.
  • Page 154 HYDRAULIC COMPONENTS 03604 Fig. 1 - - Hydraulic Motor Breakdown, 87417 TENNANT Manufacture Part No. Serial Number Description Qty. 87417 (000000-- Motor, Hydraulic 02643 (000000-- Seal Kit 02644 (000000-- Shaft And Bearing Kit 87784 (000000-- Drive 87785 (000000-- Geroler 57370...
  • Page 155 HYDRAULIC COMPONENTS 03563 Fig. 2 - - Hydraulic Motor Breakdown, 87475 TENNANT Manufacture Part No. Serial Number Description Qty. 87475 (000000-- Motor, Hydraulic (Replaced by 28804) 34174 (000000-- Flange, Mounting 47649 (000000-- Seal Kit 87662 (000000-- Shaft, Output 34176 (000000--...
  • Page 156 HYDRAULIC COMPONENTS 03480 Fig. 3 - - Hydraulic Valve Breakdown, 87409 TENNANT Manufacture Part No. Serial Number Description Qty. 87409 (000000-- Valve, Hydraulic 01666 (000000-- Seal Kit 87754 (000000-- Relief Valve Kit 01669 (000000-- Detent Kit 235 MM331 (3- -93) Home Find...
  • Page 157 HYDRAULIC COMPONENTS 03605 Fig. 4 - - Hydraulic Pump Breakdown, 87734 TENNANT Manufacture Part No. Serial Number Description Qty. 87734 (000000-- Pump, Hydraulic 87266 (000000-- Relief Valve Kit 33296 (000000-- Valve Plate Kit 33298 (000000-- Saddle Kit 33299 (000000-- Control Kit...
  • Page 158 HYDRAULIC COMPONENTS 08680 Fig. 5 - - Hydraulic Lift Cylinder Breakdown, 87055 TENNANT Manufacture Part No. Serial Number Description Qty. 87055 (000000-- Cylinder, Hydraulic (Replaced by 48575) 87744 (000000-- Seal Kit 87850 (000000-- Pin, Clevis 87851 (000000-- Pin, Hair Cotter...
  • Page 159 HYDRAULIC COMPONENTS 08685 Fig. 6 - - Hydraulic Lift Cylinder Breakdown, 48575 TENNANT Manufacture Part No. Serial Number Description Qty. 48575 (000000-- Cylinder, Hydraulic 48577 (000000-- Seal Kit 87850 (000000-- Pin, Clevis 87851 (000000-- Pin, Hair Cotter 235 MM331 (3- -93) Home Find...
  • Page 160 HYDRAULIC COMPONENTS 09727 Fig. 7 - - Hydraulic Lift Cylinder Breakdown, 65223 TENNANT Manufacture Part No. Serial Number Description Qty. 65223 (000000-- Cylinder, Hydraulic 48577 (000000-- Seal Kit 87850 (000000-- Pin, Clevis 87851 (000000-- Pin, Hair Cotter 7-10 235 MM331 (3-94) Home Find...
  • Page 161 HYDRAULIC COMPONENTS 03672 Fig. 8 - - Hydraulic Pump Breakdown, 87451 TENNANT Manufacture Part No. Serial Number Description Qty. 87451 (000000-- Pump, Hydraulic Gear 00500--4 (000000-- Key, Woodruff 87156 (000000-- Seal Kit 7-11 235 MM331 (3-94) Home Find... Go To..
  • Page 162 HYDRAULIC COMPONENTS 05608 Fig. 9 - - Hydraulic Motor Breakdown, 28804 TENNANT Manufacture Part No. Serial Number Description Qty. 28804 (000000-- Motor, Hydraulic 31354 (000000-- Flange, Mounting 28835 (000000-- Seal Kit 87662 (000000-- Shaft, Output 34176 (000000-- Drive 50186 (000000--...
  • Page 163 ....8-24 NOTE: Section 8, Engine Parts, Diesel, lists the repair parts for the diesel engine, TENNANT Part No. 87501. 235 MM331 (3- -93) Home Find...
  • Page 164 ENGINE PARTS, DIESEL 235 MM331 (3- -93) Home Find... Go To..
  • Page 165 Shipments will be TENNANT part numbers to the TENNANT, and all complete unless the packing list or order ack- orders for parts with vendor part numbers to the local nowledgement indicate items back ordered.
  • Page 166 ENGINE PARTS, DIESEL Fig. 1 - - Crankcase Group 235 MM331 (3- -93) Home Find... Go To..
  • Page 167 ENGINE PARTS, DIESEL 03606 Fig. 1 - - Crankcase Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15903--0101--0 (000000-- Crankcase, Complete 06311--75040 (000000-- Plug, Expansion 51331 15321--9626--0 (000000-- Cap, Sealing 15901--3363--0 (000000-- Plug, Blind 39183 15221--3363--0...
  • Page 168 ENGINE PARTS, DIESEL Fig. 2 - - Gear Case Group 235 MM331 (3- -93) Home Find... Go To..
  • Page 169 ENGINE PARTS, DIESEL 03608 Fig. 2 - - Gear Case Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15901--0402--0 (000000-- Complete Case, Gear 15271--5717--0 (000000-- Support, Lever 39105 15221--5628--0 (000000-- Pin, Start Spring 04811--10040 (000000-- O--Ring...
  • Page 170 ENGINE PARTS, DIESEL 03607 Fig. 3 - - Cylinder Head Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15271--0175--0 (000000-- Hook, Engine 01123--50828 (000000-- Bolt 15901--0304--0 (000000-- Cylinder Head, Complete 15261--0337--0 (000000-- Cap, Sealing 51331 15321--9626--0...
  • Page 171 ENGINE PARTS, DIESEL 03609 Fig. 4 - - Bearing Case Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15274--0409--0 (000000-- Case, Main Bearing 15261--0454--0 (000000-- Bolt, Bearing Case 50995 15261--0457--0 (000000-- Washer, Bearing Case 15271--0436--0 (000000--...
  • Page 172 ENGINE PARTS, DIESEL 28 29 Fig. 5 - - Breather Group 8-10 235 MM331 (3- -93) Home Find... Go To..
  • Page 173 ENGINE PARTS, DIESEL 03610 Fig. 5 - - Breather Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15271--0541--0 (000000-- Cover, Breather 15231--0511--0 (000000-- Breather 87928 (000000-- Gasket Set, Breather 87929 15231--0513--0 (000000-- Gasket, Breather 87930 15231--0567--0...
  • Page 174 ENGINE PARTS, DIESEL Fig. 6 - - Air Cleaner and Manifolds Group 8-12 235 MM331 (3- -93) Home Find... Go To..
  • Page 175 ENGINE PARTS, DIESEL 03611 Fig. 6 - - Air Cleaner and Manifolds Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 19215--1101--2 (000000-- Cleaner Assembly, Air 87875 19215--1122--0 (000000-- Element, Air Cleaner 15272--9261--0 (000000-- Bolt, Wing 87931...
  • Page 176 ENGINE PARTS, DIESEL 03612 Fig. 7 - - Valve, Rocker Arm Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 12899 15393--1311--0 (000000-- Valve, Inlet 12898 15393--1312--0 (000000-- Valve, Exhaust 15261--1324--0 (000000-- Spring, Valve 15261--1333--0 (000000-- Retainer, Valve Spring...
  • Page 177 ENGINE PARTS, DIESEL 03613 Fig. 8 - - Head Cover Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15271--1451--0 (000000-- Cover, Cylinder Head 12896 15261--1452--0 (000000-- Gasket, Head Cover 15261--1462--0 (000000-- Nut, Head Cover 15261--1464--0 (000000--...
  • Page 178 ENGINE PARTS, DIESEL Fig. 9 - - Camshaft Group 8-16 235 MM331 (3- -93) Home Find... Go To..
  • Page 179 ENGINE PARTS, DIESEL 03614 Fig. 9 - - Camshaft Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 12895 15261--1555--0 (000000-- Tappet 15271--1511--0 (000000-- Rod, Push 15271--1601--0 (000000-- Camshaft 15261--9688--0 (000000-- Plug, Blind 15271--1624--0 (000000-- Key, Feather...
  • Page 180 ENGINE PARTS, DIESEL Fig. 10 - - Piston, Crankshaft Group 8-18 235 MM331 (3- -93) Home Find... Go To..
  • Page 181 ENGINE PARTS, DIESEL 03615 Fig. 10 - - Piston, Crankshaft Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 51352 15901--2111--0 (000000-- Piston, Std. 51353 15901--2191--0 (000000-- Piston, 0.5 Oversize 51348 15901--2105--0 (000000-- Ring, Piston, Std. 51351...
  • Page 182 ENGINE PARTS, DIESEL 12 10 03616 Fig. 11 - - Flywheel Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15271--2501--0 (000000-- Flywheel 70957 15262--6382--0 (000000-- Gear, Ring 05712--00725 (000000-- Key, Feather 15271--2335--0 (000000-- Nut, Flywheel 15271--2337--0...
  • Page 183 ENGINE PARTS, DIESEL 03617 Fig. 12 - - Injection Pump Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 87937 15271--4250--0 (000000-- Pipe, Overflow 14971--4275--0 (000000-- Clip, Pipe 12894 15271--5300--0 (000000-- Holder, Nozzle 12893 15271--5302--0 (000000-- Holder, Nozzle...
  • Page 184 ENGINE PARTS, DIESEL Fig. 13 - - Governor Group 8-22 235 MM331 (3- -93) Home Find... Go To..
  • Page 185 ENGINE PARTS, DIESEL 03618 Fig. 13 - - Governor Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 15271--5648--0 (000000-- Spring, Start 87941 15271--5654--0 (000000-- Spring, Stop 87942 15271--5641--0 (000000-- Spring, Governor 15271--5604--0 (000000-- Lever, Fork 15271--5621--0...
  • Page 186 ENGINE PARTS, DIESEL Fig. 14 - - Radiator Group 8-24 235 MM331 (3- -93) Home Find... Go To..
  • Page 187 ENGINE PARTS, DIESEL 03619 Fig. 14 - - Radiator Group TENNANT Kubota Engine Part No. Part Number Serial Number Description Qty. 87946 15271--7212--0 (000000-- Gasket, Radiator 01513--50618 (000000-- Stud 39121 02056--50060 (000000-- 39119 01023--50620 (000000-- Bolt 39065 04512--60060 (000000-- Washer, Spring...
  • Page 188 ENGINE PARTS, DIESEL 8-26 235 MM331 (3- -93) Home Find... Go To..
  • Page 189 CROSS REFERENCE SECTION 9 CONTENTS Page PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST ..... 9--3 235 MM331 (8- -95) Home Find...
  • Page 190 CROSS REFERENCE PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST Part Page Part Page Number Number Number Number 00500--15 ..7-5, 7-12 04733--4 ..5-33 00500--4 .
  • Page 191 CROSS REFERENCE Part Page Part Page Number Number Number Number 12913 ... . 8-13 15261--0457--0 ..12914 ... . 8-13 15261--0459--0 .
  • Page 192 CROSS REFERENCE Part Page Part Page Number Number Number Number 15261--6664--0 ..8-15 15271--5621--0 ..8-23 15261--7391--0 ..15271--5641--0 ..8-23 15261--9201--0 ..8-14 15271--5648--0 .
  • Page 193 CROSS REFERENCE Part Page Part Page Number Number Number Number 15321--9626--0 ..8-5, 8-8 24012 ... . 5-47 15393--1311--0 ..8-14 24339 ... . 5-39 15393--1312--0 .
  • Page 194 CROSS REFERENCE Part Page Part Page Number Number Number Number 39065 ... . 8-5, 8-7, 8-8, 8-11, 46140 ... . 5-23 8-13, 8-15, 8-20, 8-25 46236...
  • Page 195 CROSS REFERENCE Part Page Part Page Number Number Number Number 51277 ... . 8-19 57984 ... . 5-31, 5-35, 5-37, 6-13 51282 .
  • Page 196 CROSS REFERENCE Part Page Part Page Number Number Number Number 87041 ... . 5-29 87201 ... . 5-17 87045 ... . 5-13 87202 .
  • Page 197 CROSS REFERENCE Part Page Part Page Number Number Number Number 87405 ... . 5-4, 5-15 87586 ... . 5-4, 5-7 87406 .
  • Page 198 CROSS REFERENCE Part Page Part Page Number Number Number Number 87790 ... . 87969 ... . 5-17 87791 ... . 87970 .
  • Page 199 We Need Your Help... As part of Tennant’ s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.
  • Page 200 Home Find... Go To..
  • Page 201 We Need Your Help... As part of Tennant’ s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.
  • Page 202 Home Find... Go To..
  • Page 203 To get pricing information or to order copies of these publications, contact your nearest Tennant Company parts warehouse, distributor, or sales representative. Home Find... Go To..

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